valve solutions for the pulp & paper industry

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BULLETIN 97.01-01 MAY 2021 VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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Page 1: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

BULLETIN 97.01-01MAY 2021

VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

Page 2: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

www.dezurik.com2 © 2021 DeZURIK, Inc.

The DeZURIK DifferenceThroughout our 250 years of combined history, DeZURIK, APCO, and HILTON have been recognized worldwide for collaborating with customers to design and engineer valves that provide superior performance and value. Each company was founded by an innovator who set out to solve a customer’s problem application.

DeZURIK’s founder, Matt DeZURIK, started designing products for the Sartell Paper Mill in 1925 that included knot boring machines, consistency transmitters and shower pipes. When he noticed that valves weren’t able to seal due to pitch build-up, he invented the first Eccentric Plug Valve – a design still in use today, dutifully solving sealing problems worldwide.

Today, the DeZURIK, APCO, and HILTON brands continue the tradition of partnering with our customers in the Pulp & Paper industry to provide the newest innovations in control, gate, plug, butterfly, automatic air and check valves. Our vision is to deliver exceptional value to our customers by applying our valve and problem-solving expertise to improve their operational performance.

Full-Featured Valves for Today ApplicationsDeZURIK recognizes the importance that control valves can play in process control performance and productivity. That’s why DeZURIK is dedicated to control valve testing. Regulating critical aspects of control valve performance such as accuracy, hysteresis, deadband and response time ensures that DeZURIK control valves provide optimum performance and help reduce costs.

DeZURIK’s original Eccentric Plug Valve, developed in 1925 for the Sartell Paper Mill to solve a problem with pitch build-up.

DeZURIK Knife Gate Valves and V-Port Ball Valves are widely used in pulping and stock prep operations throughout the mill.

Page 3: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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Ruggedly Designed for Maximum ValueDeZURIK engineers spend many hours in the field listening to customers so they fully understand the intricacies of each application and incorporate that knowledge into each valve design. Using the latest advancements in technology such as Solid Modeling, Finite Element Analysis, 3D Rapid Prototyping and Computational Fluid Dynamics, DeZURIK engineers create valves that offer superior installed performance.

Quality Centered Manufacturing DeZURIK’s dedication to quality is demonstrated in all aspects of the business but foremost in our manufacturing capabilities. Our state-of-the-art CNC machining centers and large valve fabrication facilities allow us to produce in excess of 100,000 valves annually that range in size from 1/2" to 144" and weigh up to 40 tons. DeZURIK’s dedication to outstanding practices is ingrained in its culture, and exemplified in our quality system. DeZURIK has been certified to the ISO 9001 standard since 1996.

DeZURIK High Performance Butterfly Valves are ideally suited for a wide variety of services including water, steam, liquor and other corrosive liquids and gases.

DeZURIK PEC Eccentric Plug Valve in pulp mill green liquor isolation

Page 4: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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DeZURIK RCV Rotary Control Valve in abrasive kaolin clay slurry application.

2-Year Manufacturer’s Warranty To further demonstrate our confidence in our product quality, DeZURIK offers a 2-Year Manufacturer’s Warranty as standard - double the length of time offered by most other manufacturers.

Wide Selection of Valve Styles DeZURIK has a wide variety of valve styles to meet the application requirements of the pulp and paper industry. DeZURIK manufactures valves for basis weight control, paper stock, liquor, steam, dilution water control and others. Valve styles that can handle everything from abrasive Kaolin clay slurries to recycle trash. The application guide charts on the following pages serve as a starting point in the valve selection process. For additional information or to contact your local representative, visit us at www.dezurik.com

Application Expertise You Can TrustThe application expertise of DeZURIK technical sales representatives, located throughout the world, will ensure you receive the personalized and complete service you need to keep your process performing at optimum levels. Our independent representatives are backed by over 500 DeZURIK employees at our factories, service centers and offices whose primary goal is customer satisfaction and maintaining long-term relationships.

DeZURIK’s Precision Electric Basis Weight Control Valve is specifically designed for critical paper stock control, and is used for basis weight and head box level control applications.

DeZURIK’s versatile VPB V-Port Ball Valves are designed for highly accurate control of paper stock, in addition to other clean, dirty or corrosive liquids and gases.

Page 5: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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DeZURIK’s 3-Way Tapered Plug Valves are designed for throttling and diverting applications in refiner stock control applications.

Local Service and SupportDeZURIK Service Centers and local representatives maintain local inventory for quick delivery. Service Center and field service capabilities include automation, repair, reconditioning, emergency service, on-site scheduled maintenance and accuracy testing.

DeZURIK KGC Knife Gate Valves are proven performers in Recycle Paper High Density Cyclone Cleaners. The KGC-MC valve is ideally suited for recycle applications that require shearing of media containing heavy trash, solids, nails, wire, staples, plastic or glass.

Page 6: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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Accurate Control Valves with 100% Stainless Steel PackageDeZURIK V-Port Ball Valves and Rotary Control Valve can deliver unmatched corrosion protection with a complete stainless-steel package that includes valve, actuator, mounting bracketry and flexible stainless hose and fittings. The DeZURIK Control Valve Package combines superior control accuracy with industry-leading materials and durability.

Leading Basis Weight Control ValveDeZURIK’s Precision Electric Control Valve is recognized industry wide as the most accurate and reliable basis weight control valve available. This high-resolution control valve is designed specifically for critical paper stock control, and is used for basis weight and head box level control applications. It provides unmatched control accuracy, positioning and repeatability.

Premier & Proven Knife Gate ValvesAs a leading knife gate valve manufacturer for over 50 years, DeZURIK sets the standard for cast stainless steel knife gate valves. Widely used in pulping and stock prep operations throughout the mill, DeZURIK Knife Gate designs include the KGC-ES Extended Service Knife Gate Valves, KGC-MC Metal Cutting Knife Gate Valves, KGC-BD Bi-Directional Knife Gate Valves and KGC-MD Maximum Duty Knife Gate Valves. DeZURIK KGC Knife Gate Valves all include stainless steel cast construction, the exclusive premium packing system and common actuator mounting.

Product Gallery

6

Page 7: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

www.dezurik.com

Specialty Knife Gate ValvesA wide variety of specialty valves are available including custom fabricated Hilton Bonneted Knife Gate Valves; DeZURIK Cast Stainless Steel O-Port valve for handing high density pulp stock, recycle trash, pellets and wood chips; and Level Sensor Isolation Valves that allow convenient removal of the sensor from the stock chest.

Eccentric Plug Valves & 3-Way/4-Way Plug ValvesIn thousands of installations worldwide, DeZURIK Eccentric Plug Valves have a proven record of long-term reliability. A wide variety of value-added design features and lowest total cost of ownership have made it the preferred choice for isolation, throttling and control applications. DeZURIK 3-Way and 4-Way Plug valves are ideal for throttling and diverting. All DeZURIK Plug Valves offer outstanding service in clean, dirty and corrosive liquids, gases and slurries.

Product Gallery

7

Page 8: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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8

EVAPORATORS

PRECIPITATORS

LIME BINS

SLAKERS

CAUSTISIZERTANKS

WHITE LIQUORCLARIFIER

GREEN LIQUORCLARIFIER

WASHERS

REFINER

PINEPINE

PINE

HARDWOOD

MACHINECHEST

OCC BALESTORAGE

HYDRAPULPER

PULP MAKE-DOWNTO PAPER

MACHINESSHIPPING

CHIP

PILES

CHIPUNLOADING

HIGH-PRESSURE FEEDER

STEAMING VESSEL

CHIP BIN

CHIP SILOSCHIP TOWER

LIMEKILN

KILNSTACK

PAPERMACHINE #3

PAPERMACHINE #1

PAPERMACHINE #2

REFINER

HIGHDENSITYCHEST

LOWDENSITYCHESTS

SCREENINGBUILDING WEAK

LIQUOR TANK

PREVAPORATOR

EVAPORATOR

STACK

KRAFTPULP

KRAFTPULP

DIGESTER#3

DIGESTER#2

DIGESTER#1

HARDWOODPULP

DREGSWASHER

IMPREGNATIONVESSEL #1

IMPREGNATIONVESSEL #2BY-PASSED

POWERHOUSE

LIQUOR FEEDTANK

FILTRATETANK

DeZURIK Product Applications in the Paper Industry

RE

CO

VE

RY

PULPING &

BLEACHING

PAPER MAKIN

G

RE

CY

CLE

FIB

ER

EFFLUENT

ST

OC

K P

RE

P

Page 9: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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Legend

KGV Knife Gate Valve- Blocking Valves

VPB V-Port Ball Valve- Paperstock Control Valves- Dilution Water Control

KGC-MD Maximum Duty Knife Gate Valve- Sand Separator

KGC-MC Metal Cutting Knife Gate Valve- HD Cleaner- Pulper Rejects

BHP High PerformanceButterfly Valve- Vacuum and Air Control- Water and Condensate- Stock Shut-Off

Eccentric Plug Valve- Dilution Water Control- Clarifier and Thickener Effluent

ECC

3-Way Plug Valve- Refiner Stock Control

PTW

PPE PrecisionElectric Valve- Paperstock Feed to the Paper Machine

RCV Rotary Control Valve- Steam Control- Abrasive Media Control- Dilution Water Control

Lever On/Off

Handwheel On/Off

Control

3-Way Handwheel On/Off

3-Way Control

Cylinder On/Off

KLS Level Sensor Isolation Valve- Isolation Control

O-PORT O-Port Gate Valve- High Consistency Paperstock- Trash Handling

BOS Resilient SeatedButterfly Valve- Vacuum Service Air and Water

Page 10: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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RCV

RCV

RCV

RCV

Rotary Control Valve

Control

Batch Digesters / Direct Heating

Blow Back Valve

Wood Chips

LiquorFeedLine

CappingValve

150 psiSteam

LiquorHeaterValve

Gas Off Valve

To Blow Tank

Blow Valve

Digesters are used to break down the wood chips and soften their composition. To accomplish this, steam is added to cooking vessels along with the chips, white and black liquors. The temperature is increased until the chips reach a point where they start to breakdown. At this point, the blow valve is opened and the chips are blown into a tank where they impact the wall and break into fibers.

Handwheel On/Off

BATCHDIGESTER

Page 11: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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Wood Chips

RCVRCV

RCV

RCV Rotary Control Valve

Control

Gas Off Valve

Liquor Heater Valve150 psi Steam

Blow Back Valve

PUMP

HEATEXCHANGER

LIQUOR TOPDISTRIBUTOR

Batch Digester / Indirect Heating

Digesters are used to break downthe wood chips and soften their composition. To accomplish this, steam is added to cooking vessels along with the chips, white and black liquors. The temperature is increased until the chips reach a point where they start to break down. At this point, the blow valve is opened and the chips are blown into a tank where they impact the wall and break into fibers.

Double-SeatedBallValves

Double-SeatedBall Valves

Double-SeatedBallValve

LiquorRecirculation

CappingValve

Handwheel On/Off

Page 12: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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KGC-MD

KGC-MD

KGC-MD

Maximum Duty Knife Gate Valve

To DiffuserPulp Stock

To RecoveryBlack Liquor

Steam

Steam

Steam

Chips

Dump

Sand Filter

SteamingVessel

Recirculation

CHIP CIRCULATIONWITH SAND FILTER

IMPREGNATION VESSEL

KAMYR

For Kamyr digester valve applicationscontact DeZURIK Application Engineering.

White LiquorWash Liquor

DIGESTER

TOP SEPARATOR

Kamyr Continuous Digester

Page 13: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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Relief

Vapor

SEPARATOR

BlackLiquor

Turpentine

DECANTER

DIGESTER

To Sewer

Water

Warm Water

Cold Water

SEPARATOR

CONDENSER

Sight Glass

Condensate

Black Liquor

WaterOverflow

TurpentineTo Cars

Turpentine

Turpentine

Water

Water

Turpentine Recovery System

VPB

VPB

VPB V-Port Ball Valve

VPB

BHP

VPB

BHP

BHPHigh PerformanceButterfly Valve

Eccentric Plug ValveECC

ECC

VPB BHP ECC

Control

STORAGE TANKHandwheel On/Off

RCV

RCV Rotary Control Valve

Page 14: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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Chips

Chip Presteaming

FreshSteam

Ste

am A

nd

Fir

st S

tag

e P

ulp

ProcessSteam

Plug WiperWater

Fresh Steam

DilutionWater

TrimDilutionValve

ConsistencyTransmitter

REFINER

REFINER

Steam Recovery System

Exhaust

Feed

Thermomechanical Pulping Process (TMP)

KGV

KGV

RCV

RCV

RCV

RCV

ECC VPB

BHP

VPB

VPBRCV

VPB

RCV

ECC

VPB

VPB

VPB

VPB

VPB

RCV

VPB

CYCLONE

KGV Knife Gate Valve

VPB V-Port Ball Valve

BHPHigh PerformanceButterfly Valve

Eccentric Plug ValveECC

RCV Rotary Control Valve

Control

In this method of pulping, logs are mechanically chipped and are softened with steam. The chips are then broken down into fibers in a refiner.

- Fresh steam is typicaly 15-30 psig, 250-280º F- Process steam is typically 60-75 psig, 300º F- Some fibers are present in process steam

KGV

REFINEDSTOCKCHEST

Handwheel On/Off

Page 15: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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CYCLONEChips

Chip Pre-steaming

Chemicals

Reboiler Scrubber

ProcessSteam

Steam

TrimDilutionValve

ChestDilutionValve

To Machine

Pulp

Pulp

DilutionValve

DilutionValve

1st STAGE REFINER

2nd STAGEREFINER

Feed

Steam

Clean Steam to Paper Machines

Chemical - Thermomechanical Pulping (CTMP)

STOCKCHEST

First the wood is mechanically chipped. The chips are then heated and chemically treated to reduce the bonding properties of the fiber’s lignin and to soften them. Two chemical processes are used: the kraft process (alkaline) and sulfite process (acidic).

KGV

VPB

VPB

ECC

KLS

RCV

KGV Knife Gate Valve

VPB V-Port Ball Valve

Eccentric Plug ValveECC

KLS Level Sensor Isolation Valve

RCV Rotary Control Valve

VPB

ECC

ECC

RCV

VPB

RCVVPB

VPB

RCVVPB

ECCRCVVPB

RCVVPB

RCVVPB

RCV

VPB

RCV

VPB

RCV

VPB

RCV

VPB

VPB

Lever On/Off

Handwheel On/Off

KGV

Control

ConsistencyTransmitter

Page 16: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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To Blow Lines

Black Dilution Liquor

Blow HeatRecovery

Tri

mD

iluti

on

Val

ve

BaseDilutionValve

TrimDilutionValve

BlowLine From Digesters

Bro

wn

Sto

ck

Brown Stock WashersDeknotter Hot Wash Water

SEALBOXES

SEALBOXES

SEALBOXES

Thick Stock Pump

To BleachPlant orScreen Room

HIGH-DENSITYSTORAGE

BLO

W T

AN

K

BLACKLIQUORFILTRATEVALVES

Water

After the stock is injected at high velocity into the blow tank and the chips are broken down into fibers, a deknotter separates the chips and knots. The knots are then discarded or sent back to the digesters for further processing. The pulp (cooked fibers) is washed to remove residual liquors that will contaminate the process and also to recover the maximum amount of chemicals. The spent chemicals that are recovered go to seal boxes and then are reclaimed for later use. The washed pulp is pumped into high-density storage tanksand from there it goes to the bleach plant or to the screen room.

Impeller

BHPVPB

BHP

VPB

BHP

VPB

BHP

VPB

VPB

Brown Stock Washing

KGV

KGV

KGV

KGV

KGO

Eccentric Plug ValveECC

KGO O-Port Gate Valve

RCV Rotary Control Valve

BHPHigh PerformanceButterfly Valve

RCV

VPB

ECC

RCV

VPB

ECCRCVVPB

ECCRCVVPB

VPB

KGV Knife Gate Valve

VPB V-Port Ball Valve

Handwheel On/Off

Control

Cylinder On/Off

ConsistencyTransmitter

ConsistencyTransmitter

Page 17: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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17

RECOVERY BOILER

To Stack

High-DensityBlack LiquorFrom Evaporators

CASCADEEVAPORATORS

Black LiquorTo RecoveryBoiler

HEATERS

Steam

LowPressureSteam

GlobeValve

GlobeValve

GlobeValveBlack

Liquor

GlobeValve

GlobeValve

Steam

Feed Water

Weak WashGreen Liquor

SMELTDISSOLVINGTANK

GreenLiquor

For recovery boiler applications, contact DeZURIK. Application Engineering.

Handwheel On/Off

Recovery Boiler

RCVVPB

VPB V-Port Ball Valve

Eccentric Plug ValveECC

RCV Rotary Control Valve

Control

Cylinder On/Off

The highly concentrated black liquor is sprayed into the recovery boiler and the heat generated from this is used for making steam to run other parts of the mill. The inorganic smelt that forms as the black liquor is burned flows to a smelt desolving tank where it is cooled and desolvedin water forming unclarified green liquor.

O-PORT

O-PORT

O-PORT

O-Port Gate Valve

Page 18: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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Recaustisizing Area

To Sewer

Hot Wateror Condensate

Filtrate

CAUSTISIZERS

CLARIFIER

From theSmelt Tank

Steam

Double-SeatedBallValve

HEATER

Full PortBall Valve

SLAKER

Lime From Kiln

LIMEMUDTHICKENER

LIMEMUDSLURRY

WHITELIQUORCLARIFIER

STORAGE

STORAGE

CaCO3

To Digester

LIMEMUDFILTER To Kiln

DREGSWASHER

GREENLIQUOR

Recaustisizing is the process where green liquor (sodium carbonate Na2CO3) is converted into white liquor (sodium hydroxide NaOH). First the green liquor is clarified to remove any dregs,then the lime (CaO) is added to form white liquor. Next, the white liquor is clarified to remove lime mud (CaCO3) and is returned to the digesters for cooking wood chips. Finally, the removed lime mud is sent to the lime kiln to form lime through a high temperature reaction.

RCV

RCV

RCV

VPB

RCV

RCV Rotary Control Valve

Control

Cylinder On/Off

VPB V-Port Ball Valve

BHPHigh PerformanceButterfly Valve

BHP

Eccentric Plug ValveECC

ECC

O-PORT

O-PORT

O-PORT

O-PORT

O-PORT

O-PORT

O-PORTO-PORT

O-PORT O-Port Gate Valve

Page 19: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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Vaporizers

ToBleachPlant

Bleaching - Chlorine Vaporization

VPB V-Port Ball Valve BHPHigh PerformanceButterfly Valve

RCV Rotary Control Valve

Control

RCV

VPB

BHP

RCV BUFFERTANK

Lever On/Off

RCV

COMPRESSOR

CHLORINETANK CAR

CHLORINETANK CAR

Padding AirChlorineBall Valves

ChlorineBall Valves

Air

FILTERS ANDDRYERS

The bleaching process uses a variety of chemicals to give the pulp its desired whiteness. Chlorine is oneof the chemicals used and requires special handling. Moisture-free air is used to fill tank cars and transfer the chlorine to the bleach plant.

Steam

Page 20: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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Bleach Plant

O-PORT

O-PORT

O-PORT

O-Port Gate Valve

RCV

Eccentric Plug ValveECC

RCV Rotary Control Valve KGV Knife Gate Valve

VPB V-Port Ball Valve

Control

RCV

RCV

ECC

VPB

RCVECCVPB

RCV

ECC

VPBECC

VPB

VPB

VPBVPB

RCV

RCV

ECC

VPB

VPB

VPB

VPB

RCV

VPB VPB

VPB

VPB

The bleaching process occurs in multiple stages. Pulp stock can be whitened by either brightening or by removal of the lignin and is accomplished with the addition of chemicals.The pulp stock is washed between each stage and stored. Typical bleaching stages include chlorination, alkaline extraction, oxygen, hypochlorite, chlorine dioxide, peroxide and ozone.

Sto

ck S

tora

ge

ST

AG

E 1

- C

hlo

rin

atio

n

ST

AG

E 4

Ch

lori

ne

D

ioxi

de

ST

AG

E 2

ST

AG

E 3

Hyp

och

lori

te

Hot Water

Fresh Water

Steam

WasherWasherWasherWasher

TrimDilution

Double-SeatedBall Valve

Ch

lori

ne

BaseDilution

Base Dilution

HIG

H-D

EN

SIT

Y T

OW

ER

TrimDilution

BleachedStockStorage

ToPaperMill

Cylinder On/Off

ConsistencyTransmitter

ConsistencyTransmitter

Page 21: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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Stock Preparation and Blending Overview

BHP

RCV

ECC

VPB

RCV

ECC

VPB

KGV

KGV

KGV

KGV

KGV

KGV

KGV

KGV

KGV

VPB

VPB

VPB

VPB

BHPVPBBHP

VPB

VPB

PTW

VPB

VPB

VPB

VPB

VPBVPB

VPB

VPB

RCV

ECC

VPB

RCV

ECC

VPB

RCV

ECC

VPB

VPB

SAVEALLSEAL CHEST

VPB

Control

Cylinder On/Off

Handwheel On/Off

PTW PTWPTWPTW

KGV

KGV

KGV KGV KGV

KGV KGV

KGV KGV KGV

KGV

KGV Knife Gate Valve

VPB V-Port Ball Valve

3-Way Plug ValvePTW

PTW

RCV Rotary Control Valve

Eccentric Plug ValveECC

BHPHigh PerformanceButterfly Valve

3-Way Handwheel On/Off

BLENDCHEST

BROKECHEST

MACHINECHEST

SAVEALLRECOVEREDSTOCK CHEST

To Stuff Box

TICKLER REFINERSREFINERS

Fro

m C

ou

ch P

it

From High Density Storage

DilutionWater

LOWDENSITYSTORAGE

Fro

m P

ress

Pit

Fro

m P

ulp

erSAVEALL

SAVEALLFEED CHEST

DEFLAKERS

Dilution Water Dilution Water

Paperstock

Dilution Water

Impeller Impeller Impeller Impeller

SWEETENER

ConsistencyTransmitter

ConsistencyTransmitter

ConsistencyTransmitter

ConsistencyTransmitter

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22

Cleaners

Handwheel On/OffControl

VPB

VPB

VPB

VPB

VPB

VPB

VPB V-Port Ball Valve

PPE

PPE

PrecisionElectric Valve Eccentric Plug ValveECC

ECC

BHPHigh PerformanceButterfly Valve

Lever On/Off BOSResilient SeatedButterfly Valve

ECC

ECC

ECC

ECCECC

BOS

BHP

PAPER MACHINEWHITE WATERWELL

SEAL BOXPRIMARYPUMP

VACUUMRECEIVERTANK

OptionalBypass

New StockFrom Machine Chest

Basis Weight Valve

From Flat Box,Seal Box orSaveall

PRIMARY CLEANERS

Sam

ple

Pri

mar

y S

up

ply

Flu

shin

g L

ine

Rejects Header

Primary Accepts Header

VacuumRelief Valve

To Sewer

To Sewer

Sam

ple

Sample

Level Control Valve

WHITE WATER PUMP

TERTIARYPUMP

TERTIARYCLEANER

SECONDARYCLEANERS

BypassControlValve

Primary, secondary and tertiary stage cleaners are used in stock preparation to eliminate all unwanted materials.

SECONDARYPUMP

Primary Accepts To Paper Machine Head Box

Accepts

Accepts

Page 23: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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23

Paper Machine Wet End

RCVECC

BOS

BHP

KGVKLS

KGV Knife Gate Valve

VPB V-Port Ball Valve

BHP High PerformanceButterfly Valve

PPE PrecisionElectric Valve

PPE

PPE

RCV Rotary Control Valve

KGV

VPB

KGV

BHP

KGV

VPB

VPB

RCV

VPB

VPBVPB

VPB

VPB

VPB

BHPVPB

KLS Level Sensor Isolation Valve

Lever On/Off

Handwheel On/Off

Control

Cylinder On/Off

BOSResilient SeatedButterfly ValveEccentric Plug ValveECC

To Showers

Stock

MACHINECHEST

REFINER

SCREENS

Vacuum

To Broke Chest

Air Pad Line

WaterSEAL BOX

SEAL BOX

Fan PumpBasisWeightValve

Head BoxLevel ControlValve

Effluent

Wire

CLE

AN

ER

S

HEADBOX

To Dry End

MACHINESILO

SAVEALL

ConsistencyTransmitter

Page 24: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

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24

Fourdrinier Wet End

Alum

GlobeValve

To Showers

SAVEALL

Water

SEALBOX

STUFFBOX

MAGMETER

EFFLUENT WEIR

SewerFrom StockProportioningMixing Chest

Dilution Water

REFINER

BasisWeight

Valve FAN PUMP

SteamSEAL BOX

Water

Broke

To BrokeChest

To Broke Chest

DilutionWater

CLEANERS

SCREENS

Wir

e P

it

WhiteWaterTank

MACHINECHEST

HEAD BOXVacuum Pump

Vent To Atmosphere

PULPER

Wire Flat Boxes PressesTo Dryer

CouchRoll

Couch Pit

3-Way Control

BOS

ECC

VPB V-Port Ball Valve Eccentric Plug ValveECC

3-Way Plug ValvePTW RCV Rotary Control Valve

Control

KGV

VPB

VPB

VPBPTW

VPBVPB

VPB

VPB

RCV

RCV

ECCVPB

VPBVPB

VPB

PPEPrecisionElectric Valve

PPE

KGV Knife Gate Valve BHPHigh PerformanceButterfly Valve

BHPBOS

BHP

BOS

BHP

BOS

BHP

BOS

BHP

Handwheel On/Off

KGV

BOSResilient SeatedButterfly Valve

ConsistencyTransmitter

ConsistencyTransmitter

ConsistencyTransmitter

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25

RCV

ECC

Basis Weight Control

VPB

KLS

VPB PPEPPE

PPEPrecisionElectric Valve

KLS Level Sensor Isolation Valve

RCV Rotary Control Valve

VPB V-Port Ball Valve

Eccentric Plug ValveECC

Lever On/Off

Control

HeadboxLevel ValveBasis Weight Valve

DilutionControlValve

Level Control Valve

MACHINECHEST

STUFF BOX

HEAD BOX

The basis weight valve is used to control the amount of stock to the head box and is positioned by the mill’s Distributive Control System (DCS) or the gauging system which measures the density and thickness of the finished sheet of paper.

Basis weight control requires constant pressure and consistency to the valve. Alternatively, this loop may be controlled by a Variable Frequency Drive (VFD) that would not require a valve.

COMPUTER SYSTEM COMPUTER SYSTEM

ConsistencyTransmitter

ConsistencyTransmitter

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26

Paper Machine Dryer Section

CONDENSATE RETURN SYSTEM

VPB V-Port Ball Valve BHPHigh PerformanceButterfly Valve

RCV Rotary Control ValveControl

RCV

BHP

VPB

RCV

BHP

VPB

RCVBHPVPB

RCV

BHP

VPB

RCV

BHP

VPB

RCV

BHP

VPB

RCV

BHP

VPB

RCV

BHP

VPB

RCV

BHP

VPB

RCV

BHP

VPB

RCV

BHP

VPB

RCV

BHP

VPB

RCV

BHP

VPB

RCV

BHP

VPB

RCV

BHP

VPB

RCV

BHP

VPB

RCV

BHP

VPB

RCV

BHP

VPB

RCV

BHP

VPB

RCV

BHP

VPB

Steam To Dryers

Steam Wedge Gates

Make UpWater

From Wet End

SEPARATOR SEPARATOR SEPARATOR SEPARATOR SEPARATOR

Condensate To Mill

VACUUMRECEIVER

VACUUMCONDENSER

The paper machine dryer removes any residual water through evaporation as the sheet passes through heated steam rollers. A condensate system collects water from the steam for reuse in the mill. In order to reduce energy consumption, water is continually reused in the mill. At the dry end of the paper machine, separators pull water into the mill‘s condensate system for eventual reuse.

FlashSteam

SteamWedgeGates

SteamWedgeGates

Calendar

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27

Secondary Fiber Repulping

VPB ECC

RCV KGV BHP

V-Port Ball Valve Eccent ric Plug Valve

Rotary Control Valve Split GateKnife Gate Valve High PerformanceButterf ly Valve

Control

Handwheel On/Off

Cylinder On/Off

Lever On/Off

VPB

VPB

VPBECC

ECC

VPBECCRCV

VPB

ECC

RCV

VPB

ECC

RCV

VPBECCRCV

KGV

KGV KGV

KGV

KGV

KGV

KGV

KGV

SG

O-Port Gate ValveO-PORT

SG

SG

KGV

SG

KGV

SG

KGV

BHPVPB

VPB

VPB

BHPVPB

ECCBHPVPB

O-PORT

O-PORT

O-PORT

KGC-MC

O-PORT

KGC-MC

KGC-MC

Water Header

Ragger

WhitewaterHeader

Bales

PULPER

Impeller

AcceptsPump

Rejects

Rejects

Accepts

CLE

AN

ER

Pump

Base Dilution

Base Dilution

Trim Dilution

THICKENER

STOCKCHEST

Dirt Trap

Dirt Trap

TrimDilution

BallValve

Trash

Trash

Trash

SCREEN PLATE

PRESSURESCREEN

SURGECHEST

Secondary fiber is any fibrous materials being repulped as a raw material to remanufacture into a new product.

Metal Cutting Knife Gate Valve

ConsistencyTransmitter

ConsistencyTransmitter

ConsistencyTransmitter

Page 28: VALVE SOLUTIONS FOR THE PULP & PAPER INDUSTRY

DeZURIK Corporate Headquarters and Manufacturing Facility, Sartell, MN USA Established in 1928, 420,000 sq. ft.

Rapid Fulfillment Center, Houston, TX, USA Established in 2018, 43,000 sq. ft.

DeZURIK Cambridge, Ontario, Canada Established in 1961, 50,000 sq. ft.

DeZURIK, Redmond, WA, USA Established in 1952, 25,000 sq. ft.

Facilities

DeZURIK, Inc. reserves the right to incorporate our latest design and material changes without notice or obligation. Design features, materials of construction and dimensional data, as described in this bulletin, are provided for your information only

and should not be relied upon unless confirmed in writing by DeZURIK, Inc. Certified drawings are available upon request.

Printed in the U.S.A.

250 Riverside Ave. N. Sartell, Minnesota 56377 • Phone: 320-259-2000 • Fax: 320-259-2227

For information about our worldwide locations, approvals, certifications and local representative:Web Site: www.dezurik.com E-Mail: [email protected]

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