versablue lotion melters serie n -...

VersaBlue�LOTION Melters

Serie N

Parts List P/N 7156205B− English −Issued 10/09

NORDSON ENGINEERING GMBH � LÜNEBURG � GERMANY

P/N 7156205B � 2009 Nordson CorporationVersaBlue_NW_Lotion

NoteThis document is for products with the following P/N:

1070204 7128954 7153336

8051036 7132865 7155286

8061618 7132887 7158292

8061874 7137673 7158606

8068363 7141837 7158834

7125115 7144059

7125226 7144230

7128308 7153079

Order numberP/N = Order number for Nordson products

NoticeThis is a Nordson Corporation publication which is protected by copyright. Original copyright date 2009.No part of this document may be photocopied, reproduced, or translated to another language without theprior written consent of Nordson Corporation. The information contained in this publication is subject to

change without notice.

� 2009 All rights reserved.

TrademarksAccuJet, AeroCharge, Apogee, AquaGuard, Asymtek, Automove, Autotech, Baitgun, Blue Box, Bowtie, CanWorks, Century, CF, CleanSleeve,CleanSpray, Color-on-Demand, ColorMax, Control Coat, Coolwave, Cross-Cut, cScan+, Dispensejet, DispenseMate, DuraBlue, DuraDrum, Durafiber,DuraPail, Dura-Screen, Durasystem, Easy Coat, Easymove Plus, Ecodry, Econo-Coat, e.dot, Emerald, e.stylized, EFD, Encore, ESP, ETI−stylized,Excel 2000, Fillmaster, FlexiCoat, Flexi-Spray, Flex-O-Coat, Flow Sentry, Fluidmove, FoamMelt, FoamMix, Fulfill, GreenUV, HDLV, Heli-flow, Helix,Horizon, Hot Shot, iControl, iDry, iFlow, Isocoil, Isocore, Iso-Flo, iTRAX, JR, KB30, Kinetix, Lean Cell, Little Squirt, LogiComm, Magnastatic, March,Maverick, MEG, Meltex, Microcoat, Micromark, MicroSet, Millenium, Mini Squirt, Moist-Cure, Mountaingate, Nordson, OptiMix, Package of Values,PatternView, PermaFlo, PluraFoam, Porous Coat, PowderGrid, Powderware, Precisecoat, Primarc, Printplus, Prism, ProBlue, Prodigy, Pro-Flo, ProLink,Pro-Meter, Pro-Stream, RBX, Rhino, Saturn, Scoreguard, SC5, S. design stylized, Seal Sentry, Select Charge, Select Coat, Select Cure, Signature,Slautterback, Smart-Coat, Solder Plus, Spectrum, Speed-Coat, Spraymelt, Spray Squirt, Super Squirt, SureBead, Sure Clean, Sure Coat, Sure-Max,Sure Wrap, Tela-Therm, Tracking Plus, TRAK, Trends, Tribomatic, TrueBlue, Ultra, UniScan, UpTime, u_TAH, Vantage, Veritec, VersaBlue,Versa-Coat, VersaDrum, VersaPail, Versa-Screen, Versa-Spray, Walcom, Watermark, When you expect more. are registered trademarks − ® −of Nordson Corporation.

Accubar, Advanced Plasma Systems, AeroDeck, AeroWash, AltaBlue, AltaSlot, Alta Spray, AquaCure, ATS, Auto-Flo, AutoScan, Axiom, Best Choice,BetterBook, Blue Series, Bravura, CanNeck, Celero, Chameleon, Champion, Check Mate, ClassicBlue, Classic IX, Clean Coat, ContourCoat,Controlled Fiberization, Control Weave, CPX, cSelect, Cyclo-Kinetic, DispensLink, DropCure, Dry Cure, DuraBraid, DuraCoat, e.dot+, E-Nordson,Easy Clean, EasyOn, EasyPW, Eclipse, Equalizer, Equi=Bead, Exchange Plus, FillEasy, Fill Sentry, FlowCoat, Fluxplus, G-Net, G-Site, Get Green With Blue,Gluie, Ink-Dot, iON, Iso-Flex, iTrend, KVLP, Lacquer Cure, Maxima, Mesa, MicroFin, MicroMax, Mikros, MiniBlue, MiniEdge, Minimeter, MonoCure,Multifil, MultiScan, Myritex, OmniScan, Nano, OptiStroke, Origin, Partnership+Plus, PatternJet, PatternPro, PCI, PicoDot, Pinnacle, Plasmod, PluraMix,Powder Pilot, Powder Port, Powercure, Process Sentry, Pulse Spray, PurTech, Quad Cure, Ready Coat, RediCoat, Royal Blue, Select Series,Sensomatic, Shaftshield, SheetAire, Smart, SolidBlue, Spectral, Spectronic, SpeedKing, Spray Works, Summit, Sure Brand, SureFoam, SureMix,SureSeal, Swirl Coat, TAH, Tempus, ThruWave, TinyCure, Trade Plus, Trilogy, TrueCoat, Ultra FoamMix, UltraMax, Ultrasaver, Ultrasmart, Universal,ValueMate, Viper, Vista, Versa, WebCure, 2 Rings (Design) are trademarks − � − of Nordson Corporation.

Designations and trademarks stated in this document may be brands that, when used by third parties for their own purposes, could lead to violation of the owners’ rights.

Table of Contents I

P/N 7156205B� 2009 Nordson Corporation VersaBlue_NW_Lotion

Table of Contents

Product Configuration 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . How to Use Illustrated Parts List 5. . . . . . . . . . . . . . . . . . . . . . . . . . .

Fasteners 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Designation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly Overview (1) 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Assembly Overview (2) 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spare Parts and Service Kits 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Filter Cartridge 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Valve 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Valve Plate with Tank Isolation Valve, SF0016 − SF0450 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sealing Kit VB012−100, SN/SF 16. . . . . . . . . . . . . . . . . . . . . . . . . . Gear Pump, SN0030 − SN1710 17. . . . . . . . . . . . . . . . . . . . . . . . . Gear Pump, SF0016 − SF1000 18. . . . . . . . . . . . . . . . . . . . . . . . . . Sealing Kits and Assembly Tools for Pumps with Variseal 18. . . . . . . Manifold 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Manifold Accessories 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Control Valve 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Coupling Monitoring 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Insulation Jacket 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air Relief Valve 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Feed Valve 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hopper with Agitator and Level Sensor 26. . . . . . . . . . . . . . . . . . . . . . Electrical Components, Part 1 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Components, Part 2 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Terminals 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kit Hopper with Agitator 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Components, Part 3 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signs and Tags 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Warning Labels (Lotion) 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional Service Kits 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

RTD Sensor 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heater Connection Insulation 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . Panel Latch 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hard- and Software 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ship-With-Kit 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional Accessory Kits 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Casters 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Light Tower 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interface Kits (Connector Plugs) 42. . . . . . . . . . . . . . . . . . . . . . . . . Cable Duct Kit for Fieldbus / IPC Web Server 43. . . . . . . . . . . . . IPC Console 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Line Filter 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Retrofitting Kits 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Heating Jackets for Warmtank 44. . . . . . . . . . . . . . . . . . . . . . . . . . . Retrofitting Kits Coupling − OLD − 45. . . . . . . . . . . . . . . . . . . . . . .

Schedule of Fasteners 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of ContentsII


Parts 1


Product Configuration

The configuration code and the table indicate the components and parts of this product that are configurable.The codes are also used to identify the spare parts.

VB050−4CCCC6/NAPW1XKCXDXEXXXXXXXAXXX

CodeBox

ADHESIVE MELTERVersaBlue

Nordson Engineering GmbHLilienthalstr. 6D 21337 Lüneburg − Germany

www.nordson.comSerial No: Year

14N

15A

16P

17W

181

19X

20K

21C

22X

30X

31X

32X

33A

34X

35X

36X

23D

24X

25E

26X

27X

28X

29X

1V

2B

30

45

50

6−

74

8C

9C

10C

11C

126

13/

CAUTION: The maximum operating temperature of the installed gun and the other heated componentsshould be considered when setting temperatures on the melter control panel.

Box Code Components / partsBase Melter

Melter Type1 − 2 VB VersaBlue Melter, Ni120, 4 Single Stream Pumps, IPC

VC VersaBlue Melter, Ni120, 2 Single Stream Pumps, 2 Dual Stream Pumps, IPCVD VersaBlue Melter, Ni120, 4 Single Stream Pumps, IPC/PLCVE VersaBlue Melter, Ni120, 3/4SingleStreamPumps, 3/4DualStreamPumps, IPC/PLCVW VersaBlue Melter, Pt100, 4 Single Stream Pumps, IPCVX VersaBlue Melter, Pt100, 2 Single Stream Pumps, 2 Dual Stream Pumps, IPCVY VersaBlue Melter, Pt100, 4 Single Stream Pumps, IPC/PLCVZ VersaBlue Melter, Pt100, 3/4SingleStreamPumps, 3/4DualStreamPumps, IPC/PLC

Melter Capacity3 − 5 012 12 liter (26 lb)

025 25 liter (55 lb)25H 25 liter (55 lb) plus Hopper050 50 liter (110 lb)50H 50 liter (110 lb) plus Hopper100 100 liter (220 lb)10H 100 liter (220 lb) plus Hopper

Melter Design6 − Standard configurable unit

E Engineered melter (For clarification purposes only)

Continued...

2 Parts


Box Code Components / partsBase Melter

Voltage7 2 200 V 3 Phase Delta

3 230 V 3 Phase Delta4 400 V 3 Phase WYE5 400 V 3 Phase Delta6 480 V 3 Phase Delta

Pumps8 − 11 A Gear Pump SN0030 (PR2m1)

B Gear Pump SN0046 (PR3m1)C Gear Pump SN0062 (PR4m1)D Gear Pump SN0093 (PR6m1)E Gear Pump SN0186 (PR12m1)F Gear Pump SN0371 (PR12m2)G Gear Pump SN0773 (PR25m2)H Gear Pump SN1710 (PR100m2) (only in 100-l-melters)

2 Gear Pump DN0030 (PU2-2m1)3 Gear Pump DN0046 (PU3-2m1)4 Gear Pump DN0062 (PU4-2m1)5 Gear Pump DN0093 (PU6-2m1)6 Gear Pump DN0186 (PU12-2m1)7 Gear Pump DN0279 (PU18-2m1)J Gear Pump SF0016 (1 x 0.16)K Gear Pump SF0030 (1 x 0.30)L Gear Pump SF0060 (1 x 0.60)M Gear Pump SF0090 (1 x 0.90)N Gear Pump SF0120 (1 x 1.20)O Gear Pump SF0175 (1 x 1.75)P Gear Pump SF0240 (1 x 2.40)Q Gear Pump SF0300 (1 x 3.00)R Gear Pump SF0450 (1 x 4.50)1 Gear Pump SF1000 (1 x 10.0) (only in 100-l-melters)

S Gear Pump DF0016 (2 x 0.16)T Gear Pump DF0030 (2 x 0.30)U Gear Pump DF0060 (2 x 0.60)V Gear Pump DF0120 (2 x 1.20)W Gear Pump DF0175 (2 x 1.75)Y Gear Pump DF0240 (2 x 2.40)

Hose/Gun Pairs12 2 2 Hose/Gun Pairs

4 4 Hose/Gun Pairs6 6 Hose/Gun Pairs8 8 Hose/Gun Pairs

13 / Hyphen (separates the base melter from the options)

Continued...

Parts 3


Box Code Components / partsOptions

Flow Control14 P Automatic Pneumatic Pressure Control

M Manual Pneumatic Pressure ControlF Flow Control BypassC Internal Pressure Indication (IPI) with Output Pressure Control Per DriveT Automatic Flow Control with Minimum SpeedB Automatic Flow ControlN Pressure Build-Up (Airless Pressure Control)O Safety valve with indication only (PCV plugged)X Standard: Manual Pressure Control

Internal Pressure Indication15 A Internal Pressure Indication (IPI)

X NoneLevel Control

16 L Level MonitoringB Level Control with Bulk Feed Lid (Ni 120)P Level Control with Bulk Feed Lid (Ni 120) and Overfill ProtectionC Level Control with Bulk Feed Lid (Pt 100)D Level Control with Bulk Feed Lid (Pt 100) and Overfill ProtectionF Level Monitoring, fixed measuring pointsX None

Light Tower17 W Light Tower

X NoneMain Switch

18 1 Main Switch Red − 4 Pole2 Main Switch Black − 3 Pole3 Main Switch Black − 4 PoleX Standard: Main Switch Red − 3 Pole

Host Communication19 D Profibus-DP

N ControlNetE Ethernet/IPX None

Key-to-Line20 K Key-To-Line Per Drive (Separate Connectors)

(Not available on 12/25-l-melters and in single pump melters)

X NoneCasters

21 C CastersX None

Continued...

4 Parts


Box Code Components / partsOptions

Inert Gas22 G Inert Gas

X NoneFilter Selection

23 C 0.8 mm filter with 85 bar safety valveD 0.2 mm filter with 100 bar safety valveG 0.8 mm filter with 100 bar safety valveX Standard: 0.2 mm filter with 85 bar safety valve

Reserved24 − 26 X Reserved

Drain Valve27 D Drain Valve

X NoneExternal Pressure Indicator

28 # External Pressure Indicator Inputs(8 minus number of pumpstreams, if box 14 or box 15 � X)

X NoneHeat Exchanger

29 E Heat ExchangerX None

Motion Switch30 M Motion Switch

X NoneGun Solenoid Control

31 G Gun Solenoid ControlX None

ACM32 1 ACM connectivity

X NoneControl System (PLC)

33 B A-B ControlLogix with ControlNet and Panel View 600+C A-B ControlLogix with Ethernet and Panel View 600+D A-B ControlLogix with DataHighway+ and Panel View 600+X None

Reserved34 − 36 X Reserved

Parts 5


How to Use Illustrated Parts ListThe parts lists in this section are divided into the following columns:

Item— Identifies parts that can be obtained from Nordson.

Part— Nordson part number for each spare part shown in theillustration. A row of hyphens in the column Part (- - - - -) indicates thatthis part can not be ordered separately.

Description— This column contains the name of the part and, whenappropriate, its dimensions and other properties. The points in thecolumn Description show the relationship between assemblies,subassemblies and single parts.

Quantity— The quantity needed per unit, assembly or subassembly.The abbreviation AR (as required) is used when this item is a bulk itemor when the quantity per assembly depends on the product version ormodel.

NOTE: The texts are only available in English.

Fasteners

Fasteners are shown as Fx in every illustration, whereby ”x” indicates thenumber of the fastener in the list Schedule of Fasteners at the end of thischapter.

Component Designation

The electrical components are labeled in accordance with DIN 40719,part 2.

6 Parts


Assembly Overview (1)

14

12

9

5

6

1

10

2 3 4

13

8

11

7

Parts 7


Item P/N Description Page Quantity Box Code

− − Electrical components 28 − 44 − − −

− − Schedule of Fasteners 45, 46 − − −

1 − Gear Pump 17 − 18 1 ... 4

2 − Safety Valve 13 1 ... 4

3 − Bypass plate / Safety Valve plate 14 1 ... 4

4 203446 Casters, complete − 1 21 C

5 − Filter cartridge 12 −

729171 Plug M56x1,5 L35 18 −

6 203059 Pressure control valve 20 − 14 X

394941 Plug, pressure control valve 18 − 14 C, N

7 201755 Reservoir HS−VN050−4 NW13 single stream − 1 1 − 2

3 − 5

VB, VD,VW, VY

050, 50H

8 7109899 Insulation grid/reservoir, VB050NW − 2 3 − 5 050, 50H

9 7126417 Grid, VB/DB050, special − 1 3 − 5 050, 50H

10 7126572 Cover, VB050NW, complete PF3, special − 1 1 − 2

3 − 5

16

VD, VE,VY, VZ

050, 50H

X, L

7140011 Cover VB012 NW complete, Lotion(w/ rubber plate)

− 1

11 207791 Insulation plate, 50, collar − 1 3 − 5 050, 50H

729190 Insulation plate, VB/DB050, reserve/bottom − 1 3 − 5 050, 50H

12 1073532 Probe, Level, Capacitive, w/mtg hardware,L = 753mm

− 1 3 − 5

16

25H,50H,10H

L, B, P, C,D

13 1071658 Kit, Hopper, Agitator, VB, Level Probe 26, 27 1 − −

14 394403 � Drip pan, filter VX (for filter exchange) − − − −

Continued...

8 Parts


Assembly Overview (1) (Contd.)

17

16

22

21

28

27

18

2423

25

26

29

19

20

15

30

Parts 9


Item Part Description Page Quantity Box Code

15 207445 Light tower 41 1 17 W

16 203204 Filter mat, front top − 1

17 203207 Filter mat, front bottom − 1

18 203208 Filter mat, rear top − 1

19 729988

255015

Fitting plate VB recirc. NW8 complete

� Insulation D50 d30 silicon hose (from 11/2003)

− 1

70 mm

20 203908

7140021

7157226

Coupling, 4.7/2, D17F7/16H7− Replaced by P/N 7140021Coupling, 4.7/2, D17F7/16H7-M− Replaced by P/N 7157226Coupling, 4.7/2, D17F7/16H7-I

− 1 ... 4 8 − 11 H, 1

394135

7140020

7154575

Coupling, 4.7/2, D17F7/12,7H7− Replaced by P/N 7140020Coupling,4.7/2,D17F7/12,7H7-M− Replaced by P/N 7154575Coupling,4.7/2, D17F7/12,7H7

− 1 ... 4 8 − 11 A − G

2 − 7

729070

7140022

7157227

Coupling ,4.7/2 D17F7/13H7− Replaced by P/N 7140022Coupling,4.7/2,D17F7/13H7-M− Replaced by P/N 7157227Coupling,4.7/2,D17F7/13H7-I

− 1 ... 4 8 − 11 J − R

S − W, Y

21 729197 Electric cover, VB/DB050, complete − 1 3 − 5 050, 50H

22 203624 Air-relief valve M16x1 compl. 23 1 ... 4

23 729901 Electrical cabinet, rear, complete − 1 29 X

7116767 Electrical cabinet, rear, complete, heatexchanger

− 1 29 E

24 394009 Electrical cabinet, right, complete − 1

25 394007 Electrical cabinet, left, complete − 1

26 7116734 Heat exchanger for control cabinet − 1 29 E

27 729312

413616

Shut-off unit, VB drain port complete

� Insulation sleeve, straight complete

− 1 27 D

410257 Cover, complete − 1 27 X

28 207086 Console IPC 42 1

394829 Sealing cord D2,5 − AR

29 203436 Electrical cabinet, rear, plug − 1

30 1006870 Top Loader, DX−902 − 1

10 Parts


Assembly Overview (2)

5

4

8

6

7

12

910

3

Parts 11


Item P/N Description Page Quantity Box Code

1 7109952 Panel VB..NW front compl. − 1 1 −2

3 − 5

27

VD, VE,VY, VZ

025, 050,100

X

7109953 Panel VB..NW front compl. WT − 1 1 − 2

3 − 5

27

VD, VE,VY, VZ

25H,50H, 10H

X

7109952 Panel VB050NW front compl.drain valve − 1 1 − 2

3 − 5

27

VD, VE,VY, VZ

050

D

7109953 Panel VB050NW front compl.WT drain valve − 1 1 − 2

3 − 5

27

VD, VE,VY, VZ

50H

D

2 7104352 Panel VB025−100 NW right − 1 1 − 2

3 − 5

VD, VE,VY, VZ

025 − 100

7104353 Panel VB25−100 NW right WT − 1 1 − 2

3 − 5

VD, VE,VY, VZ

25H−10H

3 7104366 Panel VB050−NW rear − 1 1 − 2

3 − 5

VD, VE,VY, VZ

050

7104368 Panel VB050−NW rear WT − 1 1 − 2

3 − 5

VD, VE,VY, VZ

50H

4 207088 Cover, tower, top − 1 1 − 2 all

394759 Cover, tower, top − 2 1 − 2 VD, VE,VY, VZ

5 207553 Cover, tower, front top − 1

6 207083 Cover, tower front, main switch − 1

1 30 M

7 207082 Cover, tower, front bottom − 4

3 30 M

8 207085 Cover, electrical cabinet, front − 1

9 − Tower back − 1

203774 � Holding plate, tower back − 1

10 203603 Shelf for pressure sensor − 1

12 Parts


Spare Parts and Service Kits

Filter Cartridge

Item P/N Description Quantity Note Box Code− 7104265 Filter cartridge, Mesh Size 0.2 mm, reinf.,

complete1 14

23

N

D,X

− 7104658 SERVICE KIT Filter, reinf. 1 Manual:Mainte-nance− - - - - - � Filter sleeve MS 0,2 complete, reinf. 1

− - - - - - � � Filter sheath D40 1

− - - - - - � � Filter sleeve MS 0,2 L104 1

− - - - - - � � O-ring 31x1 1

− - - - - - � � O-ring 44x3 1

− - - - - - � � O-ring 48x2 1

− - - - - - � High-temp. grease, GLS 595/N2, 10g 1

Parts 13


Safety Valve

1

2

1

2

7104823

Item P/N Description Quantity Note Box Code− 7109538 Safety valve, 10 bar, VB/DB fix 1 14

23

N

C, X

− 7104823 Plug, safety valve VB/DB compl. 1

1 - - - - - � O-ring 11x2 1

2 - - - - - � O-ring 9x2 1

Item P/N Description Quantity Note Box Code− 394592 SERVICE KIT 1 Manual:

Repair1 - - - - - � O-ring 11x2 1

2 - - - - - � O-ring 9x2 1


14 Parts


Safety Valve Plate with Tank Isolation Valve, SF0016 − SF0450

10

7

F15

2

F55

F14

4

9

3

8

7

6

1

1011

5

12

Parts 15


Item P/N Description Quantity Note Box Code− 394938 Safety Valve plate, VB SF complete, with tank

isolation valve1 1 − 2 VB, VD,

VW, VY

8 − 11 J − R

1 - - - - - Body, bypass plate SF w/rotary valve 1

5 - - - - - � Screw plug, M10x1.0, DIN908 2

6 - - - - - � Screw plug, M12x1.5, DIN908 1

11 - - - - - � Sealing ring 10x14 DIN7603 form A 2

12 - - - - - � Sealing ring 12x16 DIN7603 form A 1

2 - - - - - Adapter plate VB Feinpr.1x0,16−2,4 hdn 1

3 - - - - - Tank isolation valve 1

4 - - - - - Stop plate, tank isolation valve 1

7 - - - - - O-ring, 18x1.5, viton 2

8 - - - - - O-ring, 35x2 1

9 - - - - - O-ring, 32x2 1

10 - - - - - Parallel pin D3m6x16 DIN6325−D 1

− 394594 SERVICE KIT Bypass plate 1 Manual:Mainte-nance7 - - - - - � O-ring 18x1,5 Viton 1

8 - - - - - � O-ring 35x2 1

− 397160 � Instruction sheet 1

− - - - - - � Sealing paste, Stucarit 203, 100ml 1


− 394598 SERVICE KIT Tank isolation valve 1 Manual:Mainte-nance9 - - - - - � O-ring 32x2 1

− 397161 � Instruction sheet 1


16 Parts


Sealing Kit VB012−100, SN/SF

4 7

3

F588

6

5

F16

1

2

Item P/N Description Quantity Note Box Code− 729164 Sealing Kit, VB012−100, SN/SF complete 1 1 − 2

8 − 11

VB, VW

#Pumps< 4

1 - - - - - Seal plate VB012−100 SN/SF 1

2 - - - - - O−ring 35x2 1

3 - - - - - Plug M56x1,5 L35 1 A

4

−

5

6

- - - - -

- - - - -

- - - - -

- - - - -

Plug, pressure control valve

� Plug, valve element, bypass

� O−ring 11x2

� O−ring 9x2

1

1

1

1

B

7 - - - - - Plug M16x1 L14 SW17 1 C

8 - - - - - Seal plate VB012−100 hose fitting 1

Note A: Plugs the filter bore

B: Plugs the pneumatic pressure control valve bore

C: Plugs the air relief valve bore

Parts 17


Gear Pump, SN0030 − SN1710

New:with Variseal

Obsolete:with packing gland

Item P/N Description Quantity Note Box Code− 7109715 Gear pump SN0030 (PR2m1) 1 A 8 − 11 A

− 729105 Gear pump SN0046 (PR3m1) 1 A B

− 7116270 Gear pump SN0062 (PR4m1) 1 A C

− 7104514 Gear pump SN0093 (PR6m1) 1 A D

− 203708 Gear pump SN0186 (PR12m1) 1 A E

− 729106 Gear pump SN0371 (PR12m2) 1 A F

− 729107 Gear pump SN0773 (PR25m2) 1 A G

− 7116829 Gear pump SN1710 (PR100m3) 1 A H

Note A: NEW: Pumps are equipped with Variseal.

Item P/N Description Quantity Note Box Code− 394589 SERVICE KIT for pump sizes

SN0030 to SN07731 8 − 11 A − G

− - - - - - � O-ring 10x1,5, PTFE 1



− 394596 SERVICE KIT for pump size SN1710

1 8 − 11 H

− - - - - - � O-ring 15x1,5 1



Pump shaft / packing gland service kits upon request.

18 Parts


Gear Pump, SF0016 − SF1000

Item P/N Description Quantity Note Box Code− 401723 Gear pump SF0016 1 8 − 11 J

− 400756 Gear pump SF0030 1 8 − 11 K

− 316264 Gear pump SF0060 1 8 − 11 L

− 400757 Gear pump SF0090 1 8 − 11 M

− 316265 Gear pump SF0120 1 8 − 11 N

− 400680 Gear pump SF0175 1 8 − 11 O

− 401648 Gear pump SF0240 1 8 − 11 P

− 400758 Gear pump SF0300 1 8 − 11 Q

− 408403 Gear pump SF0450 1 8 − 11 R

− 319288 Gear pump SF1000 1 8 − 11 1

Sealing Kits and Assembly Tools for Pumps with Variseal

Item P/N Description Quantity Note Box Code− 7136920 Sealing kit, pump, for shaft D12,7 1 8 − 11 A − G

2 − 7− 7136915 Assembly tool for shaft sealing (Variseal), D12,7 1

− 7136921 Sealing kit, pump, for shaft D 16 1 8 − 11 H

− 7136918 Assembly tool for shaft sealing (Variseal), D16 1

NOTE: Nordson recommends the entire pump to be replaced instead ofreplacing the seal by the customer.

Parts 19


Manifold

2

1

F57

Item P/N Description Quantity Note Box Code− 729162 Manifold, 1x2, NW 13, DD complete 1

1 - - - - - Manifold, 1x2, Nominal Width 13 mm 1

2 252242 O-ring, 18x1.5, viton 1

Manifold Accessories

Item P/N Description Quantity Note− 446617 Hose fitting a9/16UNF-a3/4UNF (NW 8) 1 O-rings included

− 419881 Hose fitting a3/4UNF-a3/4UNF (NW 13) 1 O-rings included

− 203786 Hose fitting a1 1/16-12-a3/4UNF (NW 16) 1 O-rings included

− 973221 Plug, o-ring, straight thread, 3/4-16, standardlength

1 O-rings included

− 251276 Plug, 1/2 UNF, L33, DD 1 For hole of pressure sensor

− 7104943 Check valve, 3/4UNF-9/16UNF (NW 8) 1 Keeps lotion pressure inhose and system constant

20 Parts


Pressure Control Valve

7

3

4

2

8

5

6

1

Item P/N Description Quantity Note Box Code− 203059 Pressure control valve, 90 bar, adjustable 1 14 X

1 - - - - - Valve body, pressure control valve 1

2 - - - - - Piston, safety valve f. supporting ring 1

3 - - - - - Set screw, black, 100 bar 1

4 - - - - - Compression spring, 2.2x7.4x34.4 1

5 - - - - - O-ring, 6x2 1

6 - - - - - O-ring, 11x2 1

7 - - - - - O-ring, 9x2 1

8 - - - - - Supporting ring, Da10, Di6.7, spiral 1

− 394600 SERVICE KIT Pressure control valve 1 Manual:Mainte-nance6 - - - - - � O−ring 11x2 1

7 - - - - - � O−ring 9x2 1


Parts 21


Coupling Monitoring

33

1

2

OLD

NEW

1 2

Item P/N Description Quantity Note Box Code1 7154045 Sensor bracket VB reed switch NEW 1

2 7154046 Sensor, inductive 1

Item P/N Description Quantity Note Box Code− 7154036 Retrofit Kit Coupling Monitoring NEW 1

− 7146977 � Instructions 1

Item P/N Description Quantity Note Box Code1 − Sensor bracket VB reed switch OLD 1

2 7104103 Reed switch, coupling monitoring 1

3 7116003 Magnet NdFeB 10x10x6mm 2

Item P/N Description Quantity Note Box Code− 7104102 Retrofit Kit Coupling Monitoring OLD 1

3 - - - - - � Magnet NdFeB 10x10x6mm 8

− - - - - - � Template, magnet coupling, retrofit kit 1

− - - - - - � Quick adhesive 3g tube 1

− - - - - - � Folding box w/foamed material insert 1

− 7105936 � Instructions 1

22 Parts


Insulation Jacket

1 2

3 4

Item P/N Description Quantity Note Box Code−

1

2

3

729207

729894

729895

394092

Insulation sleeve VB/DB050 complete

� Insulation sleeve VB/DB050 front/left

� Insulation sleeve VB/DB050 back/right

� Insulation sleeve f.pump VB025−050−NW

1

1

1

1

3 − 5 050

4 7104075 Insulation sleeve VB050−NW return port 1

−

1

2

3

729210

7104020

7104021

394092

Insulation sleeve VB/DB050 WT

� Insulation sleeve VB050 WT front/left

� Insulation sleeve VB050 WT back/right

� Insulation sleeve f.pump VB025−050−NW

1

1

1

1

3 − 5 50H

4 7104075 Insulation sleeve VB050−NW return port 1

Parts 23


Air Relief Valve

1

2

Item P/N Description Quantity Note Box Code− 203624 Air−relief valve M16x1 compl. 1

1 254181 O−ring 9x2 1

2 - - - - - Plug M16x1 L14 SW17 1 Page 18

24 Parts


Feed Valve

1715

16

13

14

14

12

18

19

20

1914 28 28

F31

F31

F31F31

F46

F46

25

F62

F13

F33

F18

F33 F18

30

11

29

8

6

10

26

5

3

1

27

22

9

21

7F32

4

2

24

23

F53

F41

�

�

31

Parts 25


Item P/N Description Quantity Note Box Code− 207285 Feed valve, Nomin. Width 20, 24V, complete 1 A 16 B, P

C, D

1 - - - - - Needle, valve, D22, L91, feed valve, NW20 1

2 - - - - - Piston, feed valve, NW20 1

3 - - - - - Cylinder, control module, feed valve 1

4 - - - - - Cylinder flange, feed valve, NW20 1

5 - - - - - Bushing, D38, L48 1

6 - - - - - Body, feed valve, NW20 1

7 - - - - - Air manifold, control module, feed valve 1

8 - - - - - Electric cover, 71x69x1, CE compl. 1

9 - - - - - Adapter plate, i3/4UNF-a60x60, VX 1

10 252252 O-ring, 42x2 1

11 - - - - - Insulation, feed valve, SIL C4409 1

12 - - - - - Hollow screw, 1single, G1/8 L31 1

13 - - - - - Fitting, G1/8 1xNW8 1 B

14 414098 Sealing ring, 10x15x2 7

15 - - - - - Hollow screw, 2single, G1/8 L43 1

16 254248 Solenoid valve, 4/2ways, 24V/5,9W G1/8 1

17 - - - - - Muffler, R1/8 1

18 401878 Screw plug, G1/8 with o-ring 1

19 - - - - - Sleeve, D06-aG1/8 L23,5 2

20 - - - - - Thread fitting, -W-D06-D06-0000 1

21 264298 Inside seal, Turcon-Variseal-M D5 1

22 264750 Inside seal, Turcon-Variseal-M D20 1

23 314675 O-ring, 24x2 1

24 251143 O-ring, 30x3 1

25 - - - - - Compression spring, 1.4x12x23 1

26 314673 O-ring, 32x3 2

27 256800 O-ring, 26x2 1

28 250682 Heater cartridge, 3/8”x2”, 230V-200W 2

29 - - - - - Cover, feed valve, front 1

30 - - - - - Cover, feed valve, back 1

31 729077 Sign Max. 6 bar 1

Note A: Max. operating temperature 230 °C / 450 °F

B: See Accessories for Pneumatic Connections by the Customer for other fitting sizes

Item P/N Description Quantity Note Box Code� 461732 Lock nut metal M20x1,5 1

� 419881

203786

Hose fitting a3/4UNF-a3/4UNF (NW 13) withO-ring

Hose fitting a1 1/16-12-a3/4UNF (NW 16) withO-ring

1

1

16

16

C, D

B, P

26 Parts


Hopper with Agitator and Level Sensor

10

17, 18

4

14

13

1 205

7

89517, 18

29

103

11

12 196

15, 16

Parts 27


Item P/N Description Quantity Note Box Code− 1071658 Kit, Hopper, Agitator, VB, Level Sensor 1

1 - - - - - Hopper 50 kg for level sensor

2 - - - - - Shaft housing, agitator VB

3 - - - - - Retainer plate, agitator, VB

4 - - - - - Propeller, shaft, VB, agitator

5 - - - - - Seal, agitator VB

6 - - - - - Standoff, agitator, VB

7 - - - - - Cover, hopper VB

8 - - - - - NDV 5152.63 seal, pump shaft

9 - - - - - NDV 14203.2 bearing, 5/8 bore

10 - - - - - Coupling Semiflex NFB 4.7/2 D17 F7/12,7 H7

11 - - - - - Motor, 0.25kW BG06-31/D06LA4TOF/UL-SP

12 - - - - - Bracket, motor, AC, GP201, Plate

13 - - - - - Cap screw, socket head, M6 X 20MM, STL−zinc F63

14 - - - - - Screw, FLT, SLT, M4 X 10, zinc F64

15 - - - - - Plate, CF, Warning, CE, electrical shock

16 - - - - - Rivet, blind, 3/32 X 0.125, black, aluminum F65

17 - - - - - Screw, SKT, M6 X 25, zinc F66

18 - - - - - Washer, LK, M, SPT, M6, STL, zinc F67

19 - - - - - Screw, socket head, M10 X 30 mm, zinc F68

20 - - - - - Cover, blank, hopper

Note Fnumber = refer to Schedule of Fasteners, page 46

28 Parts


Electrical Components, Part 1

3x230 VAC / 3x200 VAC

3x400 VAC / 3x480 VAC

V12, V25, V503x230 VAC / 3x200 VAC

3x400 VAC / 3x480 VAC

V25, V50, V100

2

1

4

3

6

5

Xpole

1

2

3

4

5

6

old new

...:

1

...:

1

Fig. 1 Connection designation (Replacement of an old circuit breaker with a new one). See NOTE on next page.

Parts 29


Electrical Components, Part 1 (Contd.)

-11N5

-12N5

-13N2

-13N5

-14N2

-14N5

-15N2

-15N5

-61N5

-11N2

-12N2

-61Z1 -65N5

-65Z1

-61N1

-63N5-63N1

-65N1

-67N5-67N1

-70T2

-71T2

-161K5

-XL0

-1F6 -XLV

-16N2-16N5-17N2

-17N5

-6F2

-7F2-10F2

-12F2-61F2

-11F2-14F2

-15F2

-65F2

-13F2-69F2

-16F2

-17F2

-7N2, 7N3, 7N4

-10N2

-10N5

-6N2, 6N3, 6N4

-XL8

-XL11/12

-XLPE

-XL10

-XL9

NOTE: Beginning 05/2005 the connection designation of all circuit breakers will be changed. New circuitbreakers will be marked with Xpole. See Fig. 8-1.

30 Parts


Item P/N Description Quantity Note Box Code-1F1 7140641 Circuit-breaker, 30A 3-pole, UL489 1 7

183 − 5

6X, 2

012, 025,25H

7140840 Circuit-breaker, 30A 4-pole, UL489 1 718

3 − 5

61, 3

012−050,12H−50H

7140642 Circuit-breaker, 40A 3-pole UL 489 1 718

3 − 5

4, 6X, 2

012−050,25H,50H


3 − 5

5, 61, 3

012, 025,25H,100,

10H


3 − 5

4X, 2

050, 50H


3 − 5

4X, 2

100, 10H


3 − 5

51, 3

050,50H,100, 10H


3 − 5

3X, 2

012−052,25H

201244 Circuit-breaker, 80A 3-pole AZ-3-C80 1 718

3 − 5

2X, 2

025−100,25H,10H


3 − 5

2, 3X, 2

012−050,25H,50H


3 − 5

2, 3X, 2

025, 050,25H,50H

7107628 Circuit-breaker, 100A 3-pole AZ-3-C100 1 718

3 − 5

2X, 2

025−100,25H,10H


3 − 5

2, 3X, 2

050−100,50H,10H

Continued...

Parts 31


Item P/N Description Quantity Note Box Code-1F6 7104069 Circuit-breaker, 40A 3-pole FAZ-B40/3N 1 7

18

3 − 5

4

1, 3

012−050,25H,50H

318248 Circuit-breaker, 63A 3-pole FAZ-B63/3 1 7

18

3 − 5

2, 4, 5, 6

X, 2

012−100,25H,10H

441715 Circuit-breaker, 63A 3-pole FAZ-B63/3N 1 7

18

3 − 5

4

1, 3

025−10025H,10H

-6F2 256141 Circuit breaker 16A 3-pole FAZ-B16/3 1 3 − 5

7

050, 50H

4, 5, 6

256142 Circuit breaker 20A 3-pole FAZ-B20/3 1 3 − 5

7

050−100,50H,10H

2 − 6

-7F2 256141 Circuit breaker 16A 3-pole FAZ-B16/3 1 3 − 5

7

050, 50H

4, 5, 6

256142 Circuit breaker 20A 3-pole FAZ-B20/3 1 3 − 5

7

050−100,50H,10H

2 − 6

-10F2 -17F2

457991 Circuit-breaker, 10A 1-pole FAZ-B10/1 2 7 4, 5, 6

-6N2-6N4-7N2-7N4

207397 Solid-state-relay, G3PB 100-260V max. 25A1

1

1

1

3 − 5

7777

050, 50H

2 − 62 − 62 − 62 − 6

-6N2-6N3-6N4-7N2-7N3-7N4

207397 Solid-state-relay, G3PB 100-260V max. 25A111111

3 − 5777777

050, 50H

2 − 64 − 62 − 62 − 64 − 62 − 6

-10N2 207396 Solid-state-relay, G3PB 100-260V max. 15A 1 12 2,4,6,8

-10N5 1

-11N2 1

-11N5 1

-12N2 1 12 4, 6, 8

-12N5 1

-13N2 1

-13N5 1

Continued...

32 Parts


Item P/N Description Quantity Note Box Code-61F2 456986 Circuit-breaker, 16A 1-pole FAZ-S16/1 1 7 4, 5, 6

-65F2 456986 Circuit-breaker, 16A 1-pole FAZ-S16/1 1 7

10, 11

4, 5, 6

� X

-61N1 -67N1

394613 Motor controller, progr., 550W E82EV551K2C 1 8 - 11 � X

-61N1 -67N1

729665 Motor controller, prog. 550W E82EV551K2C200 1 8 - 11 � X

-61N5 -67N5

207440 Function module, CAN-system bus 1 8 - 11 � X

-61Z1 7140101 Interference filter, 230 VAC/ 2x 6A B 1 8, 9 � X

-65Z1 7140101 Interference filter, 230 VAC/ 2x 6A B 1 8, 9 � X

-69F2 251361 Circuit-breaker (heat exchanger) 1 29

7

E

4, 5, 6

-70T2 207678 Power supply, 230V/N/24V, 90W 1

-71T2 207678 Power supply, 230V/N/24V, 90W 1 14

16

31

F

L, B, P,C, D

G

-161K5 7116742 Contactor DILMC40 (RDC24) 1 Checkdesigna-tion on

installedcontactor

7 4, 5, 6

7116747 Slave contactor block DILM150−XHI11 1

Note Item = Component designation with reference to the Wiring Diagram, see explanation page 4

Parts 33



-222A1

-70E7

-81A1-82A1-83A1 -221A1

-92A1

-91A1

S1 S2

1 2 1 2

ON ON

3 4 5 6

-190U3-190U5-190U7

-190U1

Input / Output: 0 − 10 VDC / 0 − 10 VDC

-95XS7

-95U7

-190U1...7

-95U7

NOTE

NOTE: Ethernet Switch and IPC coprocessor are not necessary with thenew IPC.

34 Parts


Item P/N Description Quantity Note Box Code-70E7 207400 Fan, 4100N, V=160 3,5W 1 29 X

-81A1

-82A1

-83A1

729450 Temperature controller, TR6K+ NI120/PT100

Firmware version: � 1.00

1

1

1

12

12

12

2, 4, 6

4, 6

6

-91A1 207024 I/O board #1 1

-92A1 207024 I/O board #2 1

-95U7 7104720

7116379

Gateway ControlNet (IPC SW-Vers. <3.30.020)

Gateway ControlNet (IPC SW-Vers. �3.30.020)

1 19 N

-95U7 7101571 ControlNet Terminator, 75 �, BNC 1 19 N

-95XS7 408508 ControlNet Connection Coax ”T” 1 19 N

-95U7 7109975 Gateway EtherNet/IP 1 19 E

-190U1to

-190U7

729931 Coupler component 0−10/0−10VDC(key-to-line-per-drive)

1 20 K

Terminals

Item Description Quantity Note Box Code-XL0 Mains terminal for customer’s power supply

-XL8 Terminal for neutral line (N) 7 4, 5, 6

-XL9/10 Terminal for input line to power supply (-70T2 / -71T2)

-XL11/12 Terminal for output line from power supply (-70T2)

-XLPE Terminal for protection earth line (PE)

-XLV Terminal for output line from power supply (-71T2)

Kit Hopper with Agitator

Item P/N Description Quantity Note Box Code− 1071658 Kit, Hopper, Agit, VB, Level Probe 1

− 251041 Luster terminal 1

− 7126980 Sensor bracket, VB, reed switch 1

221A1 7104591 Controller level control, 100 − 300 mm 1 16 L, B, P,C, D

− 7126885 Multifunction timer 2

− 7126887 Optocoupler, 24 VDC / 0,1 A 1

Parts 35



�

-XSD

-XS2

-XS5

-XS10-XS11

-XS12-XS13

-XS14

-XS15

-XS 4.n

-164H3

-222Y8

207285

-21E5-21B2

-1Q1

-61Q1

-221B2

-6B7-7B7

-161S2-161S4

-211B1.1-211B1.2-211B1.3-211B1.4

-205Y2-205Y3

-201Y3-201Y2

-XS5.2

-XS4

-205Y5-205Y7

-201Y5-201Y7

-95A2

-XSP

-XS5.3

-XS5.1

-XS5.4-XS5.1-XS5.2-XS5.3-XS5.4

-XS16

-XS17

-XS 3.n-XS 2.n

-XS 1.n*

*: -XS 1.n = -XS 1.1, -XS 1.2, -XS1.3, -XS1.4*: -XS 2.n = -XS 2.1, -XS 2.2, etc.

-211B1.5-211B1.6-211B1.7-211B1.8

Ni120

-XS4

-61M1-63M1-65M1-67M1

-1T4

-221B2

-222B1

-69E2

-XS3

36 Parts


Item P/N Description Quantity Note Box Code-1T4 207394

7157202

Transformer, three-phase, 200V/240V 20 kVA− Replaced by P/N 7157202Transformer, three-phase, 200V/240V 20 kVA B

1 3 − 5

7

012,025,25H2

729705

7157204


1 3 − 57

050, 50H

2

729707

7157206


1 3 − 57

100, 10H

2

207395

7157203


1 3 − 5

7

012,025,25H

5, 6

729706

7157205


1 3 − 57

050, 50H

5, 6

729708

7157207


1 3 − 57

100, 10H

5, 6

Main switches 3 − 5 012−050,25H,50H

-1Q1 251531 Main switch, 3x63A / 3P-63/V/SVB 1 718

41

252794 Main switch, 3x63A RD/YE 1 718

4, 5, 6X

315250 Main switch, 3x63A black 1 718

4, 5, 62

315250 Main switch, 3x63A black 1 718

43

-61Q1 7104301 Motor circuit switch, 4 pole, 20A 1 30 M

-6B7

-7B7

279305 Temperature sensor, PT100 1

1

Page 39 1 − 2 VW, VX,VY, VZ

-61M1 -67M1

207398 Motor, 0,25kW, BG06-31/D06LA4-TOF/SP 1 8 - 11 � X

-69E2 7116734 Heat exchanger for control cabinet 1 29 E

-161S2

-161S4

7116869 Kit, thermostat, , 107 °C / 225 °F 1

1

-164H3 207445 Light tower, 24V red/yel/grn/clr 1 Page 41 17 W

788607 � LED-lamp, yellow, 24V / 40mA 1

788608 � LED-lamp, clear, 24V / 40mA 1

788605 � LED-lamp, red, 24V / 40mA 1

788606 � LED-lamp, green, 24V / 40mA 1

-211B1.1−

-211B1.8

7116900 Pressure sensor, 1/2UNF 0-100 bar, CAN-BUS 1 ... 8 oil-filled 1415

CA

-21B2 253126 Temperature sensor, PT100 1 1 − 2

16

VW, VX,VY, VZC, D

� 394907 Assembly, line filter 3x400VAC/N 63A 1 Accessory 7 4

Continued...

Parts 37


CodeItem BoxNoteQuantityDescriptionP/N-XS2 - - - - Interface Standard I/O

-XS3 - - - - Interface Level Control 16 B,P,C,D

-XS5 - - - - Interface Key-to-line Mode Page 41 20 X

-XS5.1

-XS5.2

-XS5.3

-XS5.4

- - - - Interface Key-to-line Mode

Option: Key-to-line per Drive

Page 41 20 K

-XS 1.n

...

-XS 4.n

- - - - Interface Solenoid Valve Control (PT 100) 1 ... 8

-XS 1.n

...

-XS 4.n

- - - - Interface Solenoid Valve Control (NI 120) 1 ... 16

-XSD - - - - Cable duct 19 � X

-XSP - - - - Interface External pressure sensors 28 #

-XS10

-XS11

- - - - Hose receptacle 12 2,4,6,8

-XS12

-XS13

- - - - Hose receptacle 12 4, 6, 8

-XS14

-XS15

- - - - Hose receptacle 12 6, 8

-XS16

-XS17

- - - - Hose receptacle 12 8

-95A2 7116944 Assembly Central Unit IPC generation 2 w/osoftware

1 A, B

7116608 PROFIBUS Slave for IPC generation 2 1 B 19 D

− 7116611 Memory card, CF(IPC Software Version >=4.00.000)

1 B

Note A: The Central unit does not contain the Nordson software. Use either the existing memory card (only ifP/N 7116611), or order memory card P/N 7116611.

B: Refer to the ID plate of the IPC.

38 Parts


Signs and Tags

2

2

3

1

6b 6c

2

4

3

6a

Item P/N Description Quantity Note Box Code1 1025795 TAG, WARNING, HAZARDOUS VOLTAGE 1 B

2 1024720 TAG, WARNING, HOT ADHESIVE

(Relieve pressure)

1 B

1024720 TAG, WARNING, HOT ADHESIVE

(Relieve pressure)

1 B 16 B,P,C,D

3 1025326 TAG, CAUTION, HOT SURFACE 1 B

1025326 TAG, CAUTION, HOT SURFACE 1 B 16 B,P,C,D

1025326 TAG, CAUTION, HOT SURFACE 1 B 27 D

4 7104911 TAG, WARNING − Only class II circuit. 1

6a 417709 Sign Max. 2 bar 1 22 G

6b 7126025 Sign ”symbol inert gas” self adhesive 1

6c 7126026 Sign ”symbol inert gas” 24x 9 1

− 1059866 Sheet of tags (multilingual) 1 A

Note A: One of each item 1, 2 and 3 in these languages: English, Danish, Dutch, Finnish, Greek, Norwegian,Portuguese, Swedish, Czech, Estonian, Hungarian, Slovenia, Traditional Chinese, Latvian, Lithuanian,Polish, Slovakian

B: English, German, French, Spanish, Italian, Japanese, Simplified Chinese, Korean

Parts 39


Warning Labels (Lotion)

1

Item P/N Description Quantity Note Box Code1 7117246 Sign set, warning labels 1

7117241 � Sign, Sleeves required 1

7117242 � Sign, Wear face shield 1

7117243 � Sign, Wear safety glasses 1

7117244 � Sign, Safety Gloves must be worn 1

7117245 � Sign, Flying debris 1

7146418 � Instruction sheet 1

40 Parts


Additional Service Kits

RTD Sensor

Item P/N Description Quantity Note Box Code− 7116067 RTD Sensor Pt100 Kit 1 Manual:

Repair1 − 2 VW, VX,

VY, VZ1 - - - - - � Temperature sensor PT100 L=3m 1

2 - - - - - � Paded bag 170x225mm outside C13 1 16 C, D

− - - - - - � Compound, thermal, NTE303 ,1 gram 1

Heater Connection Insulation

Item P/N Description Quantity Note Box Code− 263274 INSULATION KIT 1

1 - - - - - � Insulation cylinder M4−small 6

2 - - - - - � Insulation cylinder M4−big 6

3 - - - - - � Washer D4,3 DIN125 type A 6

4 - - - - - � Hexagon nut M4 DIN934−5.8 turned steel 12

5 - - - - - � Spring washer D4 DIN137 A 6

Panel Latch

Panel

Item P/N Description Quantity Note Box Code− 394482 Turnbuckle w/spr.latch, hex.socket head 1

Parts 41


Hard- and Software

Item P/N Description Quantity Note Box Code− 7109494 Software Package for VB w/ACM 1 32 1

1 - - - - - � Memory card for IPC with ACM withSoftware (V3.30 <= SW <4.00)

1

2 - - - - - � Memory card for IPC coprocessor withSoftware (V3.30 <= SW <4.00)

1

− 7119223 � Instruction Sheet 1

Item P/N Description Quantity Note Box Code− 7116385 IPC Coprocessor w/Software

Package1 19

32

� N

1

1 - - - - - � IPC Coprocessor w/o Software 1

2 7104901 � Battery for IPC coprocessor 1

3 7109494 � Software Package Kit 1 32 1

4 - - - - - � � Memory card for IPC with ACM withSoftware (V3.30 <= SW <4.00)

1

5 - - - - - � � Memory card for IPC coprocessor withSoftware (V3.30 <= SW <4.00)

1

− 7119235 � Instruction Sheet 1

Ship-With-Kit

Item P/N Description Quantity Note Box Code1 253145 � Two-way key no.5 (control cabinet) 1

2 422464 � Allan key, 4 mm 1

3 394403 � Drip pan, filter VX (for filter exchange) 1 Page 6, 7

4 446617 � Hose connect.ftg.a9/16UNF−a3/4UNF withO-Ring

AR

42 Parts


Additional Accessory Kits

Casters

Item P/N Description Quantity Note Box Code− 394793 Casters Kit 3 − 5 012-050

25H,50H1 - - - - - � Casters complete

2 - - - - - � Packing, cardboard 410x310x335mm

Light Tower

Item P/N Description Quantity Note Box Code− 394794 Light tower Kit 1 Manual:

Installation17 W

1 - - - - - � Light tower, 24V red/yel/grn/clr 1

2 - - - - - � Folding box w/foamed material insert 1

Interface Kits (Connector Plugs)

Item P/N Description Quantity Note Box Code− 729678 Standard I/O Interface (XS2) Kit 1

1 - - - - - � Bush housing HAN32A 32−pole 10A PG21 1

2 - - - - - � Plug insert HAN16A 16−pole 16A 250V 1

3 - - - - - � Plug insert HAN32A 16−pole 16A 250V 1

4 - - - - - � Conduit connection, metal PG21 1

− 729677 Key-to-line (XS5) Kit 1 20 X

1 - - - - - � Bush housing HAN7D 8−pole 10A PG11 1

2 - - - - - � Plug insert STAF6 6−pole 10A 50V 1

3 - - - - - � Pressure screw plastic PG11 1

− 7126183 Key-to-line per drive (XS5.1, ..., XS 5.4) 1 20 K

1 - - - - - � Bush housing HAN7D 8−pole 10A PG11 1

2 - - - - - � Plug insert HAN3A 4−pole 10A 1

3 - - - - - � Pressure screw plastic PG11 1

Parts 43


Cable Duct Kit for Fieldbus / IPC Web Server

Item P/N Description Quantity Note Box Code− 7104405 Cable Duct Kit

FIELDBUS

IPC Web Server

1

−

A

19

19

� X

X

1 - - - - - � Socket housing HAN16E 16−pole 16A 1

2 - - - - - � Bush housing f.leading 3cables HAN16E 1

3 - - - - - � Allan head cap screw M4x10DIN912−A2−70

4

4 - - - - - � Washer D4,3 DIN125 type A 4

Note A: To be ordered separately

IPC Console

Item P/N Description Quantity Note Box Code− 729865 IPC Console Kit 1

1 - - - - - � Console IPC angle plate 1

2 - - - - - � Console IPC angle plate, seal, base 1

3 - - - - - � Washer D6,4 DIN125 4

4 - - - - - � Allan head cap screw M5x10 DIN912 niro 4

5 7104160 � Torx − cranked wrench key TX 25 1

6 397972 � Instruction Sheet 1

7 - - - - - � Packing, cardboard 396x332x174mm 1

Line Filter

Item P/N Description Quantity Note Box Code� 394907 Assembly, line filter 3x400VAC/N 63A 1 Page 34,

357 4

44 Parts


Retrofitting Kits

Heating Jackets for Warmtank

2, 3, 4

1

2, 3, 4

1

F18, F60, F61

F18, F60, F61

Item P/N Description Quantity Note Box Code− 7126600 Assembly, Heating Jacket VB 25H 1 Manual:

Repair3 − 5 25H

1 - - - - - � Heating jacket, L-shaped, VB25H 2

2 - - - - - � Wire end 3

3 - - - - - � Mark, multi core 3

4 - - - - - � Mark, white 3

5 7135223 � Instructions, english 1


Repair3 − 5 50H


2 - - - - - � Wire end 3


4 - - - - - � Mark, white 3



Repair3 − 5 10H


2 - - - - - � Wire end 3


4 - - - - - � Mark, white 3


Item P/N Description Quantity Note Box CodeF18 250095 � Washer, D6,4, DIN125 type B 12

F60 250029 � Allan head cap screw, M6x25, DIN 912,stainless

6

F61 259200 � Hexagon nut, M6, DIN934, stainless 6

Parts 45


Retrofitting Kits Coupling − OLD −

Coupling WITHOUT magnets Coupling WITH magnets

1

2

3 5

Item P/N Description Quantity Note Box Code− 203908 Retrofitting Kit Coupling 1 Manual:

Repair8 − 11 H

1 7140021 � Coupling, SEMIFLEX, NFB, 4.7/2,D17F7/16H7-M

1

2 - - - - - � Sensor bracket VB reed switch 1

3 7116003 � Magnet NdFeB, 10 x 10 x 6 mm 2

4 7145440 � Instructions, multilingual 1

5 7140122 � Tag, “Warning Magnetic Field”, self adhesive 2


Repair8 − 11 A − G

2 − 71 7140020 � Coupling, SEMIFLEX, NFB, 4.7/2,D17F7/16H7-M

1






Repair8 − 11 J − R

S − W,Y1 7140022 � Coupling, SEMIFLEX, NFB, 4.7/2,D17F7/16H7-M

1





NOTE: For NEW retrofitting kit please refer to Coupling Monitoring, page 21.

46 Parts


Schedule of Fasteners

Number Description PartF1 Hexagon nut, M6, DIN439 B 259213

F2 Flat head screw, M8x16, DIN7991 408826

F3 Serrated lock washer, D8,4, DIN6798 A 291384

F4 Hexagon nut, M8, DIN934 250144

F5 Allan head cap screw, M8x30, DIN912, stainless 314370


F7 Hexagon head screw, M8x16, DIN933 415312

F8 Washer, D8,4, DIN125, type B, stainless 256853

F9 Allan head cap screw, M8x50/10.9, DIN912 250035

F10 Disc spring, A16x8,2x0,9, DIN2093 type A 251948


F12 Hexagon nut, M5, DIN934 254713

F13 Washer, D5,3, DIN125 type A 255264


F15 Allan head cap screw, M8x65/10.9, DIN912 256829



F18 Washer, D6,4, DIN125 type B 250095


F20 Allan head cap screw, M8x 35/10, DIN912 250034

F21 Allan head cap screw, M5x60, DIN912 A2/70 206089

F22 Washer, D16 d8 H3 413663

F23 Hexagon nut, M6, DIN980 V 255302

F24 Pan head screw, D6x25, EjotPT, WN5451 207993

F25 Flat head screw, M4x10, DIN7991, stainless 260114


F27 Hexagon nut, M4, DIN980 V 255301


F29 Flat head screw, M5x12, DIN7991 254693







F36 Hexagon nut, M5, DIN934-5.8, steel 250142


F38 Hex domed cap nut, M5, DIN1587 high 264402



Parts 47


Number Description PartF41 Hexagon nut, M4, DIN934 250141

F42 Holding plate, 12/25, Pt100 207721




F46 Allan head cap screw, M4x10, DIN912-A2-70 250073

F47 Pan head screw, D6x18, EjotPT, WN5451 207992


F49 Allan head cap screw, M5x16, DIN912 250021

F50 Knurled nut, M5, DIN466 416005

F51 Set screw, M5x20/45H, DIN913 422138

F52 Allan head cap screw, M5x6 DIN912, stainless 256836

F53 Serrated lock washer D4,3 DIN6798 A 265197

F54 Allan head cap screw M8x110/10.9 DIN912 291673

F55 Allan head cap screw M8x16 DIN912 niro 290317

F56 Allan head cap screw M8x100/12.9 DIN912 317759

F57 Allan head cap screw, M6x35, DIN 912, niro 280085

F58 Allan head cap screw, M6x16, DIN 912, niro 250027

F59 Allan head cap screw M5x10 DIN7984 niro 457444

F60 Allan head cap screw, M6x25, DIN 912, stainless 250029

F61 Hexagon nut, M6, DIN934, stainless 259200

F62 Hexagon head screw, M5x16, DIN 933 261022

F63 Cap screw, socket head, M6 X 20MM, STL−zinc 815927

F64 Screw, FLT, SLT, M4 X 10, zinc 982182

F65 Rivet, blind, 3/32 X 0.125, black, aluminum 985111

F66 Screw, SKT, M6 X 25, zinc 981830

F67 Washer, LK, M, SPT, M6, STL, zinc 983409

F68 Screw, socket head, M10 X 30 mm, zinc 815931

48 Parts


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