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DAIRY & CONVENIENCE FOOD SOLUTIONS
Welcome to
January 2012
Stephan
DAIRY & CONVENIENCE FOOD SOLUTIONS
Group Profile
2
IMA Group
Stephan Machinery
Dairy Technologies
Convenience Food Technologies
Confectionery Technologies
Universal Machines
Emulsifier
Test Facility
Process Engineering
Process Units
Integrated Automation Solutions
DAIRY & CONVENIENCE FOOD SOLUTIONS 3
The IMA Business Model
DAIRY & CONVENIENCE FOOD SOLUTIONS 4
President and C.E.O.
Alberto Vacchi
C.E.O.
Gaetano Castiglione
C.E.O.
Andrea Malagoli
Group Profile IMA Group structure
DAIRY & CONVENIENCE FOOD SOLUTIONS
Group profile IMA in the world
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Production Facilities
IMA manufactures equipment in 21 production facilities located in Italy, Germany, UK, USA, India, China
USA:
IMA NOVA
IMA LIFE North America
China:
ZIBO IMA
IMA LIFE Beijing
India:
IMA-PG Italy:
IMA S.p.A.
IMA INDUSTRIES
IMA GIMA
CORAZZA
IMA RI
IMA LIFE
IMA SAFE
IMA CO.MA.DI.S.
IMA PHARMASIENA
IMA ZANCHETTA
Germany:
IMA KILIAN
STEPHAN MACHINERY
UK: IMA SWIFTPACK
DAIRY & CONVENIENCE FOOD SOLUTIONS
Group profile IMA in the world
6
Sales Representatives
IMA Life North America IMA North America IMA Industries Inc.
IMA Brazil Central-South America & Caribbean:
12 Agents
IMA Packaging & Processing Equipment (China) IMA Pacific (Thailand)
Far East: 13 Agents
Middle East: 6 Agents Africa:
4 Agents
IMA Headquarter
IMA Germany
IMA UK
IMA France
IMA Iberica
IMA EST (4 offices in Poland, Czech Republic, Russia, Romania) IMA Life The Netherlands IMA Industries Russia IMA Industries France IMA Industries Ucraina (rep. office) Stephan Machinery Polska
Europe: 14 Agents
IMA Industries Asia Pacific
Oceania: 1 Agent
IMA Headquarter
IMA Germany
IMA UK
IMA France
IMA Iberica
IMA EST (4 offices in Poland, Czech Republic, Russia, Romania) IMA Life The Netherlands IMA Industries Russia IMA Industries France IMA Industries Ucraina (rep. office) Stephan Machinery Polska
Presence in over 70 countries with headquarters in Italy, 17 branch offices in Europe, North America, South America and Asia and 50 local agents
DAIRY & CONVENIENCE FOOD SOLUTIONS 7
Group profile IMA in the world
After Sales Assistance
IMA provides worldwide technical assistance through its headquarters in Italy, branch offices in Europe, North America, South America and Asia
and 15 local agents.
IMA Headquarter
IMA Germany
IMA UK
IMA France
IMA Iberica
IMA EST: Poland, Russia, Czech Republic IMA Life The Netherlands IMA Industries Russia IMA Industries France Stephan Machinery Polska
Tianjin IMA Machinery (China)
Precision Gears (India)
IMA Pacific (Thailand)
Japan
South Korea
Malaysia
Taiwan
Philippines
Indonesia
Australia
IMA Industries Asia Pacific
IMA North America
IMA Industries Inc.
Mexico
Venezuela
Colombia
IMA Brazil
Turkey
Lebanon
Syria
South Africa
DAIRY & CONVENIENCE FOOD SOLUTIONS 8
IMA Group
Stephan Machinery
Dairy Technologies
Convenience Food Technologies
Confectionery Technologies
Universal Machines
Emulsifier
Test Facility
Process Engineering
Process Units
Integrated Automation Solutions
DAIRY & CONVENIENCE FOOD SOLUTIONS 9
DAIRY & CONVENIENCE FOOD SOLUTIONS 10
Stephan Machinery, history
STEPHAN Group
Working premises: Hameln
Founded in 1953, specialized in manufacturing
food processing machines and plants for the
dairy, confectionery and convenience food
industries.
Furthermore a specialist in manufacturing STEPHAN Universal Machines 5 to 74
litres for the HoReCa, handicraft and pharmaceutical business.
Working premises: Schwarzenbek
Founded in September 2003, a supplier of process
engineering and automation solutions to the dairy,
confectionary and convenience food industries.
DAIRY & CONVENIENCE FOOD SOLUTIONS 11
IMA Group
Stephan Machinery
Dairy Technologies
Convenience Food Technologies
Confectionery Technologies
Universal Machines
Emulsifier
Test Facility
Process Engineering
Process Units
Integrated Automation Solutions
DAIRY & CONVENIENCE FOOD SOLUTIONS
STEPHAN solutions for the dairy industry
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Processing
All types of processed cheese
• Dips / Sauces • spreadable • Bloc • Slices • analogue
Fresh cheese preparations
Butter preparations
Milk rice
Desserts
DAIRY & CONVENIENCE FOOD SOLUTIONS
STEPHAN processed cheese line
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Batch Systems
Capacities up to 6 tons / hour
UHT Heating up to 145°C
STEPHAN UMSK130 STEPHAN UHT line
Direct and indirect heating up to 127°C
Capacities up to 3.6 tons/hour
Continuous Systems
DAIRY & CONVENIENCE FOOD SOLUTIONS
Turn-key solutions dairy
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PROCESSING PACKAGING
Raw material preparation
Raw material mixing
Processing Dosing and packaging
Secondary packaging
Flash cooling and creaming
End of line packaging
DAIRY & CONVENIENCE FOOD SOLUTIONS
Turn-key solutions dairy
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DAIRY & CONVENIENCE FOOD SOLUTIONS 16
IMA Group
Stephan Machinery
Dairy Technologies
Convenience Food Technologies
Confectionery Technologies
Universal Machines
Emulsifier
Test Facility
Process Engineering
Process Units
Integrated Automation Solutions
DAIRY & CONVENIENCE FOOD SOLUTIONS
Turn-key solutions convenience food
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Processing
Mayonnaise
Ketchup
Dressings
Dips
Baby Food
Pasta Sauces
Classical Sauces
Soups
Purée
Ready Meals
Rice
Pasta
Potatoes
Vegetables
Meat
Fish
Poultry
Stews
DAIRY & CONVENIENCE FOOD SOLUTIONS
STEPHAN batch and continuous systems
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Batch Systems
Stephan COOK-IT®
Capacities up to 10 tons/hours
Continuous Systems
Capacities up to 5 tons/hours
STEPHAN Conti-Lines
DAIRY & CONVENIENCE FOOD SOLUTIONS
Turn-key solutions convenience food
19
Processing Dosing and packaging
Secondary packaging
End of line packaging
Raw material preparation
Raw material mixing
DAIRY & CONVENIENCE FOOD SOLUTIONS 20
IMA Group
Stephan Machinery
Dairy Technologies
Convenience Food Technologies
Confectionery Technologies
Universal Machines
Emulsifier
Test Facility
Process Engineering
Process Units
Integrated Automation Solutions
DAIRY & CONVENIENCE FOOD SOLUTIONS
STEPHAN solutions for confectionery products
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STEPHAN Marzipan Processing
-formula for success-
STEPHAN Rework Processing
-from reject to high quality-
Marzipan
Almond Paste
Persipan
(apricot kernels)
Chocolate fillings
Ganache
Truffle masses
Coatings
Chocolate and fruit sauces
Biscuits
Waffles
Pralines
Cookies
STEPHAN Chocolate Processing
-optimum quality-
STEPHAN Marzipan Processing
-formula for success-
DAIRY & CONVENIENCE FOOD SOLUTIONS 22
IMA Group
Stephan Machinery
Dairy Technologies
Convenience Food Technologies
Confectionery Technologies
Universal Machines
Emulsifier
Test Facility
Process Engineering
Process Units
Integrated Automation Solutions
DAIRY & CONVENIENCE FOOD SOLUTIONS
STEPHAN Universal Machines
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STEPHAN Universal Machines are characterized by exceptional versatility. They are
all-purpose, robust and long lasting, easy to clean and multiple working steps can be
carried out in one machine. The small standard Universal Machines are available from
5 – 74 l.
STEPHAN UMC 5
STEPHAN UM 74
DAIRY & CONVENIENCE FOOD SOLUTIONS 24
IMA Group
Stephan Machinery
Dairy Technologies
Convenience Food Technologies
Confectionery Technologies
Universal Machines
Emulsifier
Test Facility
Process Engineering
Process Units
Integrated Automation Solutions
DAIRY & CONVENIENCE FOOD SOLUTIONS
STEPHAN Microcut
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Processes
Meat emulsions
Liver paté
Skin emulsions
Various other emulsions
Cream Soups
Baby food
Vegetable grinding
Biscuit rework grinding
Dispersing
Cutting
Emulsifying
Homogenizing
Applications
STEPHAN Microcut MCHD 180
DAIRY & CONVENIENCE FOOD SOLUTIONS 26
IMA Group
Stephan Machinery
Dairy Technologies
Convenience Food Technologies
Confectionery Technologies
Universal Machines
Emulsifier
Test Facility
Process Engineering
Process Units
Integrated Automation Solutions
DAIRY & CONVENIENCE FOOD SOLUTIONS
The STEPHAN test facility
27
200 square metres
7 platforms
under production conditions
state-of-the-art laboratory
computer interfaces
Our test facility enables you to test your products of STEPHAN-engineers and
STEPHAN technologists.
DAIRY & CONVENIENCE FOOD SOLUTIONS 28
IMA Group
Stephan Machinery
Dairy Technologies
Convenience Food Technologies
Confectionery Technologies
Emulsifier
Test Facility
Process Engineering
Process Units
Integrated Automation Solutions
DAIRY & CONVENIENCE FOOD SOLUTIONS
Process Engineering
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Our Engineering Portfolio:
Pre-Engineering / Design Studies
Technological Support
Project Engineering
Turnkey Project Management
Process Integration / Automation
PROCESS ENGINEERING & AUTOMATION is a core competence in Process integration:
solutions rather than product
critical to the performance of plant and equipment
DAIRY & CONVENIENCE FOOD SOLUTIONS 30
IMA Group
Stephan Machinery
Dairy Technologies
Convenience Food Technologies
Confectionery Technologies
Emulsifier
Test Facility
Process Engineering
Process Units
Integrated Automation Solutions
DAIRY & CONVENIENCE FOOD SOLUTIONS
Process Units
31
Our Process Units
STEPHAN CIP Modules
STEPHAN Container Stations
STEPHAN Drum Discharging Stations
STEPHAN Process and Mixing Systems
DAIRY & CONVENIENCE FOOD SOLUTIONS 32
IMA Group
Stephan Machinery
Dairy Technologies
Convenience Food Technologies
Confectionery Technologies
Emulsifier
Test Facility
Process Engineering
Process Units
Integrated Automation Solutions
DAIRY & CONVENIENCE FOOD SOLUTIONS
Automation Modules
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Our Automation Modules
STEPHAN Recipe Management
STEPHAN Batch Report
STEPHAN Preventative Maintenance
STEPHAN Spare Parts
DAIRY & CONVENIENCE FOOD SOLUTIONS
PLC (e.g. SIMATIC S7)
Variable Speed Drive (VSD)
Solenoid Valves Decentralized IOs Operator Panel
PLC (e.g. SIMATIC S7)
Variable Speed Drive (VSD)
Solenoid Valves
Decentralized IOs
Operator Panel
PLC (e.g. SIMATIC S7)
Variable Speed Drive (VSD)
Solenoid Valves Decentralized IOs
Operator Panel
SCADA / HMI Systems (Redundant Server
Architecture)
Operator Panels (Clients)
Interface to Third Party Suppliers
Central Database Server
Office Ethernet / TCP/IP
Interface to ERP Systems
Management Execution System (Reporting, Batch Tracking, Quality Control, etc.)
Office Ethernet / TCP/IP
Integrated Automation Solutions
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