what it does ? continuously monitors critical industrial machinery providing information concerning...

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Page 1: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming
Page 2: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

What it does ?

Continuously monitors critical industrial machineryproviding information concerning wear and tearas well as the early warning of forthcomingmachine failures, days or weeks in advance.

Page 3: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

Operation principles

eGuardian's set of sensors measures relevant parameters,like vibrations, noise, current, voltage, temperature, pressure,flow or other values depending on the application.

Data is processed on site, machine state indicators are calculatedand the results transferred to the local workstation.

Machine state indicators are transferred to the preventive maintenancedatabase server. Data are analyzed by the diagnostic software,machine failures are predicted and warnings are communicatedto the appropriate persons and systems.Machine state indicators are archived for future use.

Page 4: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

How it’s built ?

Page 5: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

APL - ApplicationCommand Language

Adconv - read <N> samples from single A/D channelavg - compute the average of samplesedit - list and edit internal programenv - list and edit variable rangesferase - erase given block of flash memoryfft - compute FFT and save resultsfftstat - get last FFT values from both accelerometersgetdata - print data from A/D conversiongo - execute the internal programhelp - display helpinfo - display product infomd - display part of system memorymm - modify part of system memorypflash - program the flash memoryreboot - restart systemrms - compute RMS of data from adconvrotation - get velocityspectrum - spectrum of datastatus - get current status of all devicestemp - get temperature from A/D channeltime - display time expired since system startvars - display all variables and their actual valueswait - wait specified number of secs (do nothing)

Page 6: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

Local user information

Page 7: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

Root Mean Square

Page 8: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

Roll bearings temperature

Page 9: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

Fan’s velocity

Page 10: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

Highest peak versus full FFT spectrum

Page 11: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

System structure

Page 12: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

Detailed Internet system topology

Page 13: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

Predictive maintenance database

Page 14: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

Message structure

Page 15: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

Forecast of life time curve

Page 16: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

Optional information.

FFT available upon request

Can indicate:- Rotor out of balance- Roll bearing worn out

Page 17: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

Alarm messages

Recipients:

Owner’s tech supportExternal tech supportManufacturerAny other person or unit indicated

Page 18: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

Benefits

Page 19: What it does ? Continuously monitors critical industrial machinery providing information concerning wear and tear as well as the early warning of forthcoming

Highest peak frequency