wireline and slickline cables - oilogoilog.us/catalogues/wirelineandslicklinecables.pdf · wireline...

Wireline and Slickline Cables

Description Page

SLICKLINE CABLEWIRELINE SPECIFICATIONS Pg. 1 – 4

ARMOR WIRE / WIRELINE CORROSION RESISTANT Pg. 5

ALLOY 316 (UNS S31600) Pg. 6 – 10

ALLOY XM19 (UNS S20910) Pg. 11 – 15

CARBON STEEL TO API 9A Pg. 16 – 17

EXTRA HIGH STRENGTH (EHS) ARMOR WIRE Pg. 18 - 19

EXTRA HIGH STRENGTH (EHS) WIRELINES Pg. 20 – 21

ALLOY 25-6MO (UNS NO8926) Pg. 22 – 27

INCOLOY ® ALLOY 27-7MO (UNS S 31277) Pg. 28 – 35

ALLOY MP35N ® (UNS R30035) WIRE Pg. 36 – 41

DYCAM AND SWABDYCAM AND SWAB LINES GENERAL SPECIFICATIONS Pg. 42

DYCAM LINES Pg. 43 – 46SWAB LINES Pg. 47 – 51

TABLE OF CONTENT

Description Page

MONOCONDUCTOR CABLESMONOCONDUCTOR CABLES SPECIFICATIONS Pg. 52

3/16” 4.70 MM MONOCONDUCTOR Pg. 53 – 54




SLICK LINE CABLE TESTERWIRE WRAPTOR Pg. 70 – 71

TABLE OF CONTENT

SLICKLINE CABLE

WIRELINE SPECIFICATIONSQUALITY SYSTEM CERTIFIED TO ISO 9001

For down hole oil, gas, and geothermal drilling, where severe corrosiveenvironments are involved.

RECOMMENDED GRADES_ Type 316, XM19, 25-6MO, 27-7MO, MP35N®

SIZES_ .082", .092", .108", .125", .140", .150", .160"(other sizes as requested)

LENGTHS_ 10,000/35,000 feet measured lengths(+500, -0 feet tolerance)

DIAMETER TOLERANCES± 0.001"

TEMPERS_ 200,000/ 270,000 psi, depending upon alloy

PACKAGING_ 500 and 1,000 pound non-returnable reels;1,200# and 1,400# steel returnable reels

GOOD WIRELINE HANDLING PRACTICES_ Do not drop or damage spools_ Maintain adequate back tension during res-pooling and windingoperations_ Maintain natural curvature of the wire during winding and res-poolingoperations_ Do not rub on ground or non-rolling sheaves and bearing surfaces_ Do not allow loops, bends, or kinks to occur – this can damage orbreak the line_ Do clean the wireline after use

ALLOY PRODUCT LINE

Carbon Steel For sweet wells. Not recommended for well environments containing H2S or CO2.

316 SS Good resistance for general corrosion. Not recommended for wells with H2S. PREN = 25

XM19 An improved version of 316 SS. Better corrosion resistance and break strength than 316 SS. Works well in chlorides and CO2. Not recommended for wells with H2S. PREN = 38

25-6MO Intermediate alloy. Suitable for use in wells that have moderate concentrations of H2S. PREN = 47

27-7MOOptimum intermediate alloy. An improved version of 25-6MO. Better corrosion resistance and break strength than 25-6MO. PREN = 56

MP35N® Top of the line. Used in the most severe well environments. PREN = 53*

It should be noted that the PREN value for MP35N® doesn’t reflect the true comparative corrosion resistance compared to the other alloys. MP35N® contains about 35% cobalt. Cobalt is a critical factor in terms of corrosion resistance and break strength. However, cobalt percentages are not included in the PREN formula and thus tend to skew the relative corrosion resistance results in this instance.

Alloy UNS C Mn Cr Ni Mo Cu N Co Ti

316 S31600 .08 2.0 16.0 – 18.0 10.0 – 14.0 2.0 – 3.0 - - - -

XM19 S20910 .06 4.0 – 6.0 20.5 – 23.5 11.5 – 13.5 1.5 – 3.0 - .20 - .40 - -

25-6MO NO8926 .02 2.0 19.0 – 21.0 24.0 – 26.0 6.0 – 7.0 0.5 – 1.5 .15 - .25 - -

27-7MO S31277 .02 3.0 20.5 – 23.0 26.0 – 28.0 6.6 - 8.0 0.5 – 1.5 .30 - .40 - -

MP35N® R30035 .02 0.1 19.0 – 21.0 33.0 – 37.0 9.0 – 10.5 - - BAL 1.0


ALLOY CHEMISTRY (KEY ELEMENTS)

* Note: 25-6MO, SUPA 75®, and GD31MO® have equivalent chemistriesChemical values are maximum values unless a range is given or otherwise noted.

WIRELINE MINIMUM BREAK STRENGTH**

SIZE 316 XM19 25-6MO 27-7MO MP35N®

.082” 1135# 1215# 1175# 1267# 1294#

.092” 1429# 1529# 1475# 1595# 1629#

.108” 1924# 2107# 2050# 2199# 2217#

.125” 2577# 2823# 2650# 2884# 2945#

.140” 3233# 3541# 3250# 3618# 3695#

.150” 3711# 4064# 3750# 4153# 4241#

.160” 4222# 4624# 4250# 4725# 4825#

THE RECOMMENDED SAFE WORKING LOAD IS 60% OF MINIMUM BREAK STRENGTH

SIZE 316 XM19 25-6MO 27-7MO MP35N®

.082” 681# 729# 705# 760# 776#

.092” 857# 917# 885# 957# 977#

.108” 1154# 1264# 1230# 1319# 1330#

.125” 1546# 1694# 1590# 1730# 1767#

.140” 1940# 2125# 1950# 2171# 2217#

.150” 2227# 2438# 2250# 2412# 2545#

.160” 2533# 2774# 2550# 2835# 2895#

1

SIZE SHEAVE SIZE

.082” 13”

.092” 13”

.108” 15”

.125” 17.5”

.140” 20”

.150” 20”

.160” 22”


RECOMMENDED MINIMUM SHEAVE DIAMETER (INCHES):

WEIGHT PER FOOT (LBS.) FOR WIRELINES

Alloy .082” .092” .108” .125” .140” .150” .160”

316 0.018 0.023 0.031 0.042 0.053 0.060 0.069

XM19 0.018 0.023 0.031 0.042 0.053 0.060 0.069

25-6MO 0.018 0.023 0.032 0.043 0.054 0.062 0.070

27-7MO 0.018 0.023 0.032 0.043 0.054 0.062 0.070

MP35N® 0.020 0.025 0.034 0.046 0.057 0.066 0.075

Page 17

Alloy DENSITY (LB/IN³) CORROSION (PREN)

316 .287 26

XM19 .285 38

25-6MO .290 47

27-7MO .289 56

MP35N® .309 53

DENSITY/CORROSION

STATEMENTS1. All wirelines must pass an eddy current test as part

of our NDT quality assurance program.2. All wirelines must pass an aged wrap test as part of

our NDT quality assurance program.3. All wirelines have full traceability.

2

SIZE SHEAVE SIZE

.082” 13”

.092” 13”

.108” 15”

.125” 17.5”

.140” 20”

.150” 20”

.160” 22”


RECOMMENDED MINIMUM SHEAVE DIAMETER (INCHES):


Alloy .082” .092” .108” .125” .140” .150” .160”

316 0.018 0.023 0.031 0.042 0.053 0.060 0.069

XM19 0.018 0.023 0.031 0.042 0.053 0.060 0.069

25-6MO 0.018 0.023 0.032 0.043 0.054 0.062 0.070

27-7MO 0.018 0.023 0.032 0.043 0.054 0.062 0.070

MP35N® 0.020 0.025 0.034 0.046 0.057 0.066 0.075

Page 17


316 .287 26

XM19 .285 38

25-6MO .290 47

27-7MO .289 56

MP35N® .309 53

DENSITY/CORROSION

STATEMENTS1. All wirelines must pass an eddy current test as part

of our NDT quality assurance program.2. All wirelines must pass an aged wrap test as part of

our NDT quality assurance program.3. All wirelines have full traceability.

3

IPS

DIAMETER DEACERO lbs/mft

SUGGESTED SHEAVE DIAMETER

DIAMETER TOLERANCE

TORSION (MIN) MIN. BREAKING STRENGHT (LBS)

0.072 13.9 13” +/- .001 30” 961

0.082 180 16” +/- .001 27” 1239

0.092 22.6 18” +/- .001 24” 1547

0.108 31.2 21” +/- .001 20” 2109

0.125 41.8 25” +/- .001 17” 2794

EIPS

CARBON STEEL WELL MEASURING WIREQUALITY SYSTEM CERTIFIED TO ISO 9001



DIAMETER TOLERANCE


0.072 13.9 13” +/- .001 30” 961

0.082 18.0 16” +/- .001 27” 1239

0.092 22.6 18” +/- .001 24” 1547

0.108 31.2 21” +/- .001 20” 2109

0.125 41.8 25” +/- .001 17” 2794

0.160 68.4 32” +/- .001 12” 5120



DIAMETER TOLERANCE


0.108 31.2 21” +/- .001 17” 2739

0.125 41.8 25” +/- .001 17” 2794

EEIPS

4

ARMOR WIRE/ WIRELINE CORROSION RESISTANT ALLOY-COMPARISON CHARTQUALITY SYSTEM CERTIFIED TO ISO 9001

Note: Single entry for chemistry element denotes maximum PREN = Cr + 3.3 Mo + 30N CPT (°C) = 2.5 Cr + 7.6 Mo + 31.9 N - 41

* 25-6MO is also identified as UNS N08926. Other trade names that have the same UNS number and are therefore considered equivalent to the 25-6MO alloy are: Supa 75, Sanicro 26 and GD31Mo.

** SAF2205 is also identified as UNS S31803. Other Trade names that have the same UNS number and are therefore considered equivalent to theSAF2205 alloy are: Supa 40 and GD22.

5

ALLOY 316(UNS S31600)QUALITY SYSTEM CERTIFIED TO ISO 9001

APPLICATION OF ALLOY 316 (UNS S31600) WIRE: _ Armoring applications on electromechanical cables _ Wirelines for down hole service applications

CHARACTERISTICS:

Alloy 316 (UNS S31600) is an austenitic stainless steel that provides good corrosion resistance in CO2 well environments. The 316 stainless steel alloy isour entry level CRA (corrosion resistant alloy) product for oil patch applications. It contains about 17% chromium, 12% nickel, and 2.5% molybdenum,which readily enables it to replace conventional carbon/plow steel in corrosive environments.The alloy offers good resistance to pitting and crevice corrosion, but is not recommended for use in H2S environments. Performance in these areas isoften measured using Critical Pitting Temperatures (CPT), Critical Crevice Temperatures (CCT), and Pitting Resistance Equivalent Numbers (PREN).ASTM Standard Test Methods G 48 is also referenced. It covers the procedures for the determination of the resistance of various alloys to pitting andcrevice corrosion.

Tensile strengths in the order of 205/260,000 psi are achieved through cold drawing. At these strength levels, the wire is ductile and able to successfullypass the wrap test in the as drawn condition as well as the as drawn plus exposed to temperatures as high as 300°F conditions. This wrap or bend test showsno surface cracking or failure in either condition.

Ni Cr Mo C Mn N Fe

10.00 – 14.00 16.00 – 18.00 2.00 – 3.00 0.08 max. 2.00 max. 0.10 max remainder

LIMITING CHEMICAL COMPOSITION OF ALLOY 316

For comparison purposes, PREN and CPT numbers are presented for these alloys: PREN AND CPT NUMBERS*

Alloy PREN CPT ( ̊F) CPT ( ̊C)

316 26 72 22

ALLOY 2205 36 108 42

XM19 38 106 41

ALLOY 28 40 129 54

25-6MO 47 149 65

27-7MO 56 176 80

MP35N® 53 183 84

* PREN = Cr + 3.3 Mo + 30N * CPT (°C) = 2.5 Cr + 7.6 Mo + 31.9 N – 41

6


TECHNICAL DATA ALLOY CHEMISTRY

PHYSICAL PROPERTIES OF 316 IN ANNEALED CONDITION AT ROOM TEMPERATURE

DENSITY .287 (LB/IN³)

MELTING RANGE 2,500 – 2,550 ( ̊F)

SPECIFIC HEAT 0.12 (BTU/LB * ̊F

ELECTRICAL RESISTIVITY 445 (OHM * CIRC MIL/FT)

PERMEABILITY AT 200 OERSTED 47

(Maximum values unless range specified)

ARMOR WIRE TYPICAL TENSILE STRENGTH RANGES (KSI)

SIZE 316 XM19 25-6MO 27-7MO MP35N®

.010” - .029” 230/260 250/280 245/275 250/280 270-300

.030” - .049” 225/260 245/280 240/275 245/280 265/300


316 S31600 .08 2.0 16.0 – 18.0 10.0 – 14.0 2.0 – 3.0 - - - -

XM19 S20910 .06 4.0 – 6.0 20.5 – 23.5 11.5 – 13.5 1.5 – 3.0 - .20 - .40 - -

25-6MO NO8926 .02 2.0 19.0 – 21.0 24.0 – 26.0 6.0 – 7.0 0.5 – 1.5 .15 - .25 - -

27-7MO S31277 .02 3.0 20.5 – 23.0 26.0 – 28.0 6.6 - 8.0 0.5 – 1.5 .30 - .40 - -

MP35N® R30035 .02 0.1 19.0 – 21.0 33.0 – 37.0 9.0 – 10.5 - - BAL 1.0

7



SIZE 316 XM19 25-6MO 27-7MO MP35N®

.082” 1135# 1215# 1175# 1267# 1294#

.092” 1429# 1529# 1475# 1595# 1629#

.108” 1924# 2107# 2050# 2199# 2217#

.125” 2577# 2823# 2650# 2884# 2945#

.140” 3233# 3541# 3250# 3618# 3695#

.150” 3711# 4064# 3750# 4153# 4241#

.160” 4222# 4624# 4250# 4725# 4825#

(** The recommended safe working load is 60% of minimum break strength)


CPT ( ̊F) CPT ( ̊C)

316 .287 26 72 22

XM19 .285 38 106 41

25-6MO .290 47 149 65

27-7MO .289 56 176 80

MP35N® .309 53 183 84

DENSITY/CORROSION

PREN = Cr + 3.3 Mo + 30N

EXAMPLES OF THEORETICAL ACCEPTABLE WELL ENVIRONMENTS FOR 316 WIRE*

CHLORIDES TEMP ̊ F H2S CO2 PRESSURE (PSI) REQ. MIN PITTING INDEX (PI)

316 (PI) 316 (PREN)

20,000 PPM 325 0% 6% 12,000 16.50 25.25 26

10,000 PPM 106 0% 5% 1,100 13.00 25.25 26

25,000 PPM 275 0% 8% 3,000 16.5 25.25 26

50,000 PPM 240 0% 10% 3,500 13.00 25.25 26

5,000 PPM 276 0% 0.5% 13,000 16.5 25.25 26

8


The theoretical acceptable well environments are based on the SOCRATES software. SOCRATES is a comprehensive material selection tool for oil and gasapplications that selects corrosion resistant alloys (CRA) through material evaluation based on mechanical strength parameters, heat treatment/coldwork and hardness limitations. The program also evaluates the characterization of the environment in terms of operating pressure, temperature, pH,H2S, chlorides, elemental sulfur, aeration, gas to oil ratio and water to gas ratio water cut. Stress corrosion cracking, hydrogen embrittlement cracking,sulfide stress cracking and resistance to pitting corrosion are also evaluated. The examples above are based on the environment listed and do not takeinto consideration the actual values of elemental sulfur, aeration, gas to oil ratio and water to gas ratio water cut.

PI= Cr + 3.3Mo + 11N + 1.5(W+Nb) PREN = Cr + 3.3Mo + 30N

NOMINAL CHEMICAL COMPOSITION COMPARISON

CHEMICAL ELEMENT UNS S31600316

UNS S20910XM19

UNS NO892625-6MO

UNS S3127727-7MO

UNS R30035MP35N®

Fe 65.4 56.40 46.30 39.65 1.00

Mn 2.00 5.00 2.00 3.00 0.15

Ni 12.00 12.50 25.00 27.00 35.00

Co * * * * 32.90

Cr 17.00 22.00 20.00 21.75 20.00

Mo 2.50 2.25 6.50 7.25 9.75

W * * * * *

Nb * 0.20 * * *

N * 0.30 0.20 0.35 *

PI 25.25 33.03 43.65 49.53 52.18

* Trace

9

0

10

20

30

40

50

60

316 S31600 XM19S20910

25-6MONO8926

27-7MOS31277

MP35NR30035

MATERIAL SELECTION OVERVIEW

Pitting Index


Alloy .082” .092” .108” .125” .140” .150” .160”

316 0.018 0.023 0.031 0.042 0.053 0.060 0.069

XM19 0.018 0.023 0.031 0.042 0.053 0.060 0.069

25-6MO 0.018 0.023 0.032 0.043 0.054 0.062 0.070

27-7MO 0.018 0.023 0.032 0.043 0.054 0.062 0.070

MP35N® 0.020 0.025 0.034 0.046 0.057 0.066 0.075


STATEMENTS 1. All wirelines must pass an eddy current test as part of our NDT quality assurance program.2. All wirelines must pass an aged wrap test as part of our NDT quality assurance program.3. All wirelines have full traceability.4. All 316 wirelines are 100% weld free and supplied in continuous lengths.

10

ALLOY XM19 (UNS S20910)QUALITY SYSTEM CERTIFIED TO ISO 9001

APPLICATION FOR ALLOY XM19 (UNS S20910): _ Armoring applications on electromechanical cables _ Wirelines for down hole service applications

CHARACTERISTICS

Alloy XM19 (UNS S20910) is a nitrogen strengthened austenitic stainless steel that provides a good combination of corrosion resistance and tensilestrength. It contains about 22% chromium, 12.5% nickel, and about 2.25% molybdenum, which readily enables it to replace conventional austeniticsteels such as Type 316. The alloy offers very good resistance to pitting and crevice corrosion. Performance in these areas is often measured usingCritical Pitting Temperatures (CPT), Critical Crevice Temperatures (CCT), and Pitting Resistance Equivalent Numbers (PREN). Data is available to showsuperior values for alloy XM19 compared to AISI 316. ASTM Standard Test Methods G 48 is also referenced. It covers the procedures for thedetermination of the resistance of various alloys to pitting and crevice corrosion.

Ni Cr Mn Mo N C Si Nb V Fe

11.50 –13.50

20.50 –23.50

4.00 –6.00

1.50 – 3.00 0.20 –0.40.

0.06 MAX 1.00 MAX 0.10 – 0.30 0.10 – 0.30 remainder

LIMITING CHEMICAL COMPOSITION OF ALLOY XM19

This chemical composition provides significantly better resistance to chloride ion stress corrosion cracking than lower alloyed materials such as AISI 316stainless steel.The alloy XM19 wire produces higher mechanical properties than AISI 316. Tensile strengths in the order of 225/280,000 psi are achieved through colddrawing.

At these strength levels, the wire is ductile and able to successfully pass the wrap test in the as drawn condition as well as the as drawn plus exposed to temperatures as high as 350°F conditions. This wrap or bend test shows no surface cracking or failure in either condition.



316 26 72 22

ALLOY 2205 36 108 42

XM19 38 106 41

ALLOY 28 40 129 54

25-6MO 47 149 65

27-7MO 56 176 80

MP35N® 53 183 84


11


TECHNICAL DATA ALLOY CHEMISTRY

PHYSICAL PROPERTIES OF XM19 IN ANNEALED CONDITION AT ROOM TEMPERATURE


316 S31600 .08 2.0 16.0 – 18.0 10.0 – 14.0 2.0 – 3.0 - - - -

XM19 S20910 .06 4.0 – 6.0 20.5 – 23.5 11.5 – 13.5 1.5 – 3.0 - .20 - .40 - -

25-6MO NO8926 .02 2.0 19.0 – 21.0 24.0 – 26.0 6.0 – 7.0 0.5 – 1.5 .15 - .25 - -

27-7MO S31277 .02 3.0 20.5 – 23.0 26.0 – 28.0 6.6 - 8.0 0.5 – 1.5 .30 - .40 - -

MP35N® R30035 .02 0.1 19.0 – 21.0 33.0 – 37.0 9.0 – 10.5 - - BAL 1.0


MELTING RANGE 2,500 – 2,550 ( ̊F)



PERMEABILITY AT 200 OERSTED 1.004



SIZE 316 XM19 25-6MO 27-7MO MP35N®

.010” - .029” 230/260 250/280 245/275 250/280 270-300

.030” - .049” 225/260 245/280 240/275 245/280 265/300

12


SIZE 316 XM19 25-6MO 27-7MO MP35N®

.082” 1135# 1215# 1175# 1267# 1294#

.092” 1429# 1529# 1475# 1595# 1629#

.108” 1924# 2107# 2050# 2199# 2217#

.125” 2577# 2823# 2650# 2884# 2945#

.140” 3233# 3541# 3250# 3618# 3695#

.150” 3711# 4064# 3750# 4153# 4241#

.160” 4222# 4624# 4250# 4725# 4825#




316 .287 26 72 22

XM19 .285 38 106 41

25-6MO .290 47 149 65

27-7MO .289 56 176 80

MP35N® .309 53 183 84

DENSITY/CORROSION

PREN = Cr + 3.3 Mo + 30N

EXAMPLES OF THEORETICAL ACCEPTABLE WELL ENVIRONMENTS FOR XM19 WIRE*


XM19 (PI) XM19 (PREN)

20,000 PPM 325 0% 6% 12,000 16.50 33.03 38

20,000 PPM 380 1% 9% 5,000 31.50 33.03** 38

100,000 PPM 275 0% 10% 10,000 30.00 33.03 38

20,000 PPM 200 0% 80% 5,000 13.00 33.03 38

90,000 PPM 326 0% 30% 5,000 16.50 33.03 38


13





UNS S20910XM19

UNS NO892625-6MO

UNS S3127727-7MO

UNS R30035MP35N®

Fe 65.4 56.40 46.30 39.65 1.00

Mn 2.00 5.00 2.00 3.00 0.15

Ni 12.00 12.50 25.00 27.00 35.00

Co * * * * 32.90

Cr 17.00 22.00 20.00 21.75 20.00

Mo 2.50 2.25 6.50 7.25 9.75

W * * * * *

Nb * 0.20 * * *

N * 0.30 0.20 0.35 *

PI 25.25 33.03 43.65 49.53 52.18

* Trace


14

0

10

20

30

40

50

60

316 S31600 XM19S20910

25-6MONO8926

27-7MOS31277

MP35NR30035


Pitting Index

Alloy .082” .092” .108” .125” .140” .150” .160”

316 0.018 0.023 0.031 0.042 0.053 0.060 0.069

XM19 0.018 0.023 0.031 0.042 0.053 0.060 0.069

25-6MO 0.018 0.023 0.032 0.043 0.054 0.062 0.070

27-7MO 0.018 0.023 0.032 0.043 0.054 0.062 0.070

MP35N® 0.020 0.025 0.034 0.046 0.057 0.066 0.075


STATEMENTS 1. All wirelines must pass an eddy current test as part of our NDT quality assurance program. 2. All wirelines must pass an aged wrap test as part of our NDT quality assurance program. 3. All wirelines have full traceability. 4. All XM19 wirelines are 100% weld free and supplied in continuous lengths.


15

CARBON STEEL TO API 9AQUALITY SYSTEM CERTIFIED TO ISO 9001

APPLICATION FOR CARBON STEEL WIRE:_ Wirelines for down hole service applications

CHARACTERISTICSCarbon steel IPS and EIP to API 9A provides good service for environments which do not require corrosion resistant material. It isour entry level product for oil patch wireline applications.

GOOD WIRELINE HANDLING PRACTICES _ Do not drop or damage spools _ Maintain adequate back tension during re-spooling and winding operations _ Maintain natural curvature of the wire during winding and re-spooling operations _ Do not rub on ground or non-rolling sheaves and bearing surfaces _ Do not allow loops, bends, or kinks to occur - this can damage or break the line _ Do clean the wireline after use

Tensile strengths in the order of 230/280,000 psi are achieved through cold drawing. At these strength levels, the wire is ductile and able to successfully pass the wrap test in the as drawn condition. A successful wrap, bend, or torsion test shows no surface cracking or brittle failure.

Ni Cr Mn Mo C Si P S Cu

0.10* 0.10* 0.4 – 0.8 0.02* 0.56 – 0.85 0.15 – 0.35 0.020* 0.020* 0.12*

LIMITING CHEMICAL COMPOSITION OF CARBON STEEL (IPS AND EIP)

*max.

DENSITY 0.29 (LB/IN³)

MODULUS OF ELASTICITY, E 29.8 * 106 (PSI)

COEFFICIENT OF LINEAR EXPANSION 0.11 (MM/M) ̊C

PHYSICAL PROPERTIES OF CARBON STEEL WIRE AT ROOM TEMPERATURE

16

WIRE SIZE WT. PER FT IPS BREAK LOAD* IPS TORSION** IPS ELONGATION***

EIP BREAK LOAD*

EIP TORSIONS

.072” 0.014# 961# 29 1.5% 1150# 26

.082” 0.018# 1239# 26 1.5% 1460# 23

.092” 0.023# 1547# 23 1.5% 1830# 21

.108” 0.032# 2109# 19 1.5% 2490# 18

.125” 0.042# 2794# 17 1.5 3300# 15

CARBON STEEL TO API 9AQUALITY SYSTEM CERTIFIED TO ISO 9001

WIRELINE MINIMUM BREAK LOAD, WT. PER FOOT, TORSIONS, ELONGATION

* The recommended safe working load is 60% of minimum breaking load ** Torsions per 8" test length; reference ASTM A938 for test procedure *** Elongation measured in 10" gauge length

_ Diameter tolerances: ± 0.001" _ All wirelines meet or exceed the requirements of API 9A _ All wirelines are 100 % weld free and supplied in continuous lengths _ All wirelines are wrap and torsion tested _ All wirelines have full traceability

17

EXTRA HIGH STRENGTH (EHS) ARMOR WIRE QUALITY SYSTEM CERTIFIED TO ISO 9001

EXTRA HIGH STRENGTH (EHS) ARMOR WIRE: _ The EHS process is available for MP35N®, alloy 27-7MO, and alloy 25-6MO armor wire. _ The EHS process is available for armor wire sizes 0.020” - 0.066” diameters.

ALLOY CHEMISTRY


25-6MO NO8926 .02 2.0 19.0 – 21.0 24.0 – 26.0 6.0 – 7.0 0.5 – 1.5 .15 - .25 - -

27-7MO S31277 .02 3.0 20.5 – 23.0 26.0 – 28.0 6.6 - 8.0 0.5 – 1.5 .30 - .40 - -

MP35N® R30035 .02 0.1 19.0 – 21.0 33.0 – 37.0 9.0 – 10.5 - - BAL 1.0

EHS TENSILE STRENGTH RANGES – COMPARISON TO STANDARD STRENGTH

SIZE 25-6MO 25-6MO –EHS 27-7MO 27-7MO –EHS MP35N® MP35N®- EHS

.020” - .066” 245/275,000 PSI 260/290,000 PSI 250/280,000 PSI 275/305,000 PSI 270/300,000 PSI 300/325,000 PSI



25-6MO .290 47 149 65

27-7MO .289 56 176 80

MP35N® .309 53 183 84

PREN = Cr + 3.3 Mo + 30N CPT (C°) = 2.5Cr + 7.6Mo + 31.9N-41

18

Alloy .0243” .031” .0323” .0358” .040” .0445”

316 .00159 .00528 .00280 .00344 .00430 .00532

XM19 .00159 .00258 .00280 .00344 .00430 .00532

25-6MO .00161 .00263 .00285 .00350 .00437 .00541

27-7MO .00161 .00262 .00284 .00349 .00436 .00539

MP35N® .00172 .00280 .00304 .00373 .00466 .00577

EXTRA HIGH STRENGTH (EHS) ARMOR WIRE QUALITY SYSTEM CERTIFIED TO ISO 9001

WEIGHT PER FOOT (LBS.) FOR ARMOR WIRE

STATEMENTS1. All EHS armor wires are produced using shaved, defect free rod material.2. All EHS armor wires must pass an aged wrap test as part of our NDT quality assurance program.3. All EHS armor wires have full traceability

19

EXTRA HIGH STRENGTH (EHS) WIRELINESQUALITY SYSTEM CERTIFIED TO ISO 9001

EXTRA HIGH STRENGTH (EHS) WIRELINES: _ The EHS process is available for MP35N®, alloy 27-7MO, and alloy 25-6MO wirelines. _ The EHS process is available for all wireline sizes and lengths.

ALLOY CHEMISTRY*


25-6MO NO8926 .02 2.0 19.0 – 21.0 24.0 – 26.0 6.0 – 7.0 0.5 – 1.5 .15 - .25 - -

27-7MO S31277 .02 3.0 20.5 – 23.0 26.0 – 28.0 6.6 - 8.0 0.5 – 1.5 .30 - .40 - -

MP35N® R30035 .02 0.1 19.0 – 21.0 33.0 – 37.0 9.0 – 10.5 - - BAL 1.0



25-6MO .290 47 149 65

27-7MO .289 56 176 80

MP35N® .309 53 183 84

SIZE 25-6MO 25-6 MO - EHS 27-7MO 27-7MO - EHS MP35N® MP35N® - EHS

.082” 1175# 1245# 1267# 1426# 1294# 1479#

.092” 1475# 1660# 1595# 1795# 1629# 1861#

.108” 2050# 2280# 2199# 2473# 2217# 2565#

.125” 2650# 2970# 2884# 3313# 2945# 3436#

.140” 3250# 3695# 3618# 4156# 3695# 4310#

.150” 3750# 4250# 4153# 4771# 4241# 4948#

.160” 4250# 4810# 4725# 5429# 4825# 5630#

EHS TYPICAL BREAK STRENGTH** - COMPARISON TO STANDARD STRENGTHS

** (The recommended safe work load is 60 % of typical break strength)

DENSITY/CORROSION

PREN = Cr + 3.3Mo + 30N CPT (C°) = 2.5Cr + 7.6Mo + 31.9N – 41

20


Alloy .082” .092” .108” .125” .140” .150” .160”

316 0.018 0.023 0.031 0.042 0.053 0.060 0.069

XM19 0.018 0.023 0.031 0.042 0.053 0.060 0.069

25-6MO 0.018 0.023 0.032 0.043 0.054 0.062 0.070

27-7MO 0.018 0.023 0.032 0.043 0.054 0.062 0.070

MP35N® 0.020 0.025 0.034 0.046 0.057 0.066 0.075

STATEMENTS1. All EHS wirelines are produced using shaved, defect free rod material. 2. All EHS wirelines must pass an eddy current test as part of our NDT quality assurance program. 3. All EHS wirelines must pass an aged wrap test as part of our NDT quality assurance program. 4. All EHS wirelines have full traceability.

EXTRA HIGH STRENGTH (EHS) WIRELINESQUALITY SYSTEM CERTIFIED TO ISO 9001

21

ALLOY 25-6MO (UNS NO8926)QUALITY SYSTEM CERTIFIED TO ISO 9001

APPLICATION FOR ALLOY 25-6MO (UNS NO8926) WIRE: _ Armoring applications on electromechanical cables _ Wirelines for down hole service applications _ Shaping/shaped wire for down hole well screens

CHARACTERISTICS

Alloy 25-6MO (UNS NO8926) is a “super austenitic” stainless steel offering excellent corrosion resistance in a wide variety of aggressive, aqueousenvironments. It contains about 6% molybdenum which along with higher levels of chromium and nickel, readily enablesit to replace the conventional austenitic steels such as Type 316 and Type 317. It also represents a cost-effective alternative to the higher nickel alloys insome marine, petroleum, and chemical processing environments.

The alloy offers excellent resistance to pitting and crevice corrosion. Performance in these areas is often measured using Critical Pitting Temperatures(CPT), Critical Crevice Temperatures (CCT), and Pitting Resistance Equivalent Numbers (PREN). Data* is available to show superior values for alloy 25-6MO compared to AISI 316, AISI 317, alloy 904L, and alloy 2205.ASTM Standard Test Methods G 48 is also referenced. It covers the procedures for the determination of the resistance of various alloys to pitting andcrevice corrosion.

* Reference: Inco Alloys International publication number IAI-43-3, (INCO alloy 25-6MO) dated 1994.



316 26 72 22

ALLOY 2205 36 108 42

XM19 38 106 41

ALLOY 28 40 129 54

25-6MO 47 149 65

27-7MO 56 176 80

MP35N® 53 183 84


22

LIMITING CHEMICAL COMPOSITION OF ALLOY 25-6MO


Ni Cr Mn Mo N C Cu Fe

24.00 - 26.00 19.00 – 21.00 2.00 max 6.0 – 7.0 0.15 – 0.25 0.020 max 0.5 – 1.5 remainder

The chemical balance (and especially the 25% nickel and the 0.20% nitrogen contents) provides significantly better resistance to chloride-ion stresscorrosion cracking than lower nickel alloys such as AISI 317 stainless steel. This is illustrated quite well by the Copson U-Curve in the INCO publicationIAI-46-3.

The alloy 25-6MO wire produces higher mechanical properties than AISI 316L. Tensile strengths in the order of 210/250,000 psi are achieved throughcold drawing. At these strength levels, the wire is ductile and able to successfully pass the wrap test in the as drawn condition as well as the as drawnplus exposed to temperatures as high as 400°F conditions. This wrap or bend test shows no surface cracking or failure.

PHYSICAL PROPERTIES OF ALLOY 25-6MO AT ROOM TEMPERATURE ARE AS FOLLOWS


MELTING RANGE 2,410 – 2,550 ( ̊F)




Alloy 25-6MO is also identified as UNS N08926. Wire products are covered by ASTM B649. A number of other commercially available alloy designationsare related to alloy 25-6MO through the UNS N08926 designation or through published chemistry ranges. These alternate designations or trademarksinclude:_ INCO® alloy 25-6MO (trademark of Special Metals Corporation)_ GD31MO (trademark of Greening Donald)_ SUPA 75 (trademark of Bridon)_ Cronifer® 1925hMo (trademark of Krupp VDM)_ AL6XN (trademark of Allegheny Ludlum Corporation)_ Phy 4529 (trademark of Metalimphy Alloys Corporation)

Through the connecting UNS NO8926 alloy designation, 25-6MO, SUPA 75, and GD31MO describe the same alloy and therefore have equivalentchemistries. Material produced to the UNS NO8926 chemistry ranges and manufactured into armor wire or wirelines will provide an excellent qualityproduct.

23

ALLOY CHEMISTRY



316 S31600 .08 2.0 16.0 – 18.0 10.0 – 14.0 2.0 – 3.0 - - - -

XM19 S20910 .06 4.0 – 6.0 20.5 – 23.5 11.5 – 13.5 1.5 – 3.0 - .20 - .40 - -

25-6MO NO8926 .02 2.0 19.0 – 21.0 24.0 – 26.0 6.0 – 7.0 0.5 – 1.5 .15 - .25 - -

27-7MO S31277 .02 3.0 20.5 – 23.0 26.0 – 28.0 6.6 - 8.0 0.5 – 1.5 .30 - .40 - -

MP35N® R30035 .02 0.1 19.0 – 21.0 33.0 – 37.0 9.0 – 10.5 - - BAL 1.0



SIZE 316 XM19 25-6MO 27-7MO MP35N®

.010” - .029” 230/260 250/280 245/275 250/280 270-300

.030” - .049” 225/260 245/280 240/275 245/280 265/300


SIZE 316 XM19 25-6MO 27-7MO MP35N®

.082” 1135# 1215# 1175# 1267# 1294#

.092” 1429# 1529# 1475# 1595# 1629#

.108” 1924# 2107# 2050# 2199# 2217#

.125” 2577# 2823# 2650# 2884# 2945#

.140” 3233# 3541# 3250# 3618# 3695#

.150” 3711# 4064# 3750# 4153# 4241#

.160” 4222# 4624# 4250# 4725# 4825#


24



316 .287 26 72 22

XM19 .285 38 106 41

25-6MO .290 47 149 65

27-7MO .289 56 176 80

MP35N® .309 53 183 84

DENSITY/CORROSION

PREN = Cr + 3.3 Mo + 30N



25-6MO (PI) 25-6MO (PREN)

18,000 PPM 300 <1% 1% 5,000 31.50 43.65 47

100,000 PPM 300 <1% 10% 9,000 31.50 43.65 47

100,000 PPM 158 6% 82% 3,674 40.00 43.65** 47

100,000 PPM 325 15% 3% 3,100 43.00 43.65** 47

200,000 PPM 405 225 PPM 18% 12,000 35.00 43.65 47

20,000 PPM 425 20 PPM 10% 15,000 35.00 43.65 47

EXAMPLES OF THEORETICAL ACCEPTABLE WELL ENVIRONMENTS FOR 25-6MO WIRE*

** Marginally acceptable



25




UNS S20910XM19

UNS NO892625-6MO

UNS S3127727-7MO

UNS R30035MP35N®

Fe 65.4 56.40 46.30 39.65 1.00

Mn 2.00 5.00 2.00 3.00 0.15

Ni 12.00 12.50 25.00 27.00 35.00

Co * * * * 32.90

Cr 17.00 22.00 20.00 21.75 20.00

Mo 2.50 2.25 6.50 7.25 9.75

W * * * * *

Nb * 0.20 * * *

N * 0.30 0.20 0.35 *

PI 25.25 33.03 43.65 49.53 52.18

0

10

20

30

40

50

60

316 S31600 XM19S20910

25-6MONO8926

27-7MOS31277

MP35NR30035


Pitting Index

26

Alloy .082” .092” .108” .125” .140” .150” .160”

316 0.018 0.023 0.031 0.042 0.053 0.060 0.069

XM19 0.018 0.023 0.031 0.042 0.053 0.060 0.069

25-6MO 0.018 0.023 0.032 0.043 0.054 0.062 0.070

27-7MO 0.018 0.023 0.032 0.043 0.054 0.062 0.070

MP35N® 0.020 0.025 0.034 0.046 0.057 0.066 0.075



STATEMENTS 1. All wirelines must pass an eddy current test as part of our NDT quality assurance program.2. All wirelines must pass an aged wrap test as part of our NDT quality assurance program.3. All wirelines have full traceability. 4. All 25-6MO wirelines are produced using shaved, defect free rod material.

27

INCOLOY®ALLOY 27-7MO (UNS S31277)QUALITY SYSTEM CERTIFIED TO ISO 9001

APPLICATION FOR INCOLOY® ALLOY 27-7MO (UNS S31277) WIRE: _ Armoring applications on electromechanical cables _ Wirelines for down hole service applications _ Shaping/shaped wire for down hole well screens

CHARACTERISTICS

INCOLOY® alloy 27-7MO (UNS S31277) is a new generation “super austenitic” stainless steel offering excellent corrosion resistance in a wide variety ofaggressive, down hole environments. It provides superior corrosion resistance and performance compared to the currently approved 25-6MO alloy. Itcontains about 7% molybdenum along with higher levels of chromium, nickel, nitrogen, and manganese, which enables it to approach the performanceof much higher alloyed materials. It also represents a cost-effective alternative to the higher nickel alloys in some marine, petroleum, and chemicalprocessing environments.

The alloy 27-7MO material contains about 27% nickel, 22% chromium, 7.2% molybdenum, 1.5% manganese, and 0.34% nitrogen. See Table 1 for chemicalcomposition limits. The nickel and nitrogen produce a stable austenitic structure. The molybdenum, chromium, nitrogen, and manganese content offersexcellent resistance to pitting and crevice corrosion.Nickel, nitrogen, and molybdenum provide resistance to reducing media while the high chromium content offers resistance to oxidizing media. The alloyperforms well in mixed acid environments, especially those containing oxidizing and reducing acids. The nickel and nitrogen content provides strongresistance to stress corrosion cracking and also attack by caustic media. The alloy offers excellent resistance to corrosion in seawater, brine, and highchloride environments. The chemical composition and balance of elements of the 27-7MO alloy produces a wire material which can provide excellentservice in many of the most aggressive down hole environments. It is expected to be an ideal material for the "oil patch".®INCOLOY is a trademark of the Special MetalsCorporation group of companies.

Ni Cr Mn Mo N C Cu Fe

26.00 - 28.00 20.50 – 23.00 3.00 max 6.5 – 8.0 0.30 – 0.40 0.020 max 0.5 – 1.5 remainder

TABLE 1 - LIMITING CHEMICAL COMPOSITION OF ALLOY 27-7MO, WEIGHT %

The alloy offers a unique combination of corrosion resistance, high strength, ease of fabrication, and commercial availability, all at an economical price. Itprovides strong improvements over 25-6MO in terms of strength and corrosion resistance with no negatives on forming or wire availability. It is expectedthat 27-7MO will achieve tensile strength levels greater than that of 25-6MO. Table 2 compares minimum room temperature break loads for a typical 0.108"diameter wireline of 27-7MO, 25-6MO, alloy 28, XM19, AISI 316, and MP35N®.

28

TABLE 2 - MINIMUM BREAK LOADS FOR A 0.108” DIAMETER WIRELINE PRODUCT


Alloy MIN. BREAK LOAD RECOMMENDED SAFE WORKING LOAD

316 1924# 1154#

ALLOY 2205 2107# 1264#

XM19 1910# 1145#

ALLOY 28 2050# 1230#

25-6MO 2050# 1230#

27-7MO 2199# 1319#

MP35N® 2217# 1330#

The 27-7MO alloy offers excellent resistance to pitting and crevice corrosion. Relative performance in these areas is often measured using Critical PittingTemperatures (CPT), Critical Crevice Temperatures (CCT), and Pitting Resistance Equivalent Numbers (PREN). Alloys exhibiting higher PREN values aregenerally found to be more corrosion resistant than those with lower PREN values. The PREN can be calculated by using several different equations basedupon the chemical composition of the alloys. For the comparisons in this technical summary, the following equation was used:

PREN = Cr + 3.3 Mo + 30 N

When comparing alloys by their PREN value, it is imperative that the same equation be used for all materials to be compared, otherwise, erroneous resultscan occur.

PREN values are listed in Table 3, comparing 27-7MO to a variety of alloys such as AISI 316, alloy 2205, XM19, alloy 28, 25-6MO, and MP35N®. Based uponthese values, 27-7MO compares quite favorably to these alloys which are currently being used extensively for armor wire and wireline applications. Itshould be noted that the PREN value for MP35N® doesn't reflect the true comparative corrosion resistance compared to 27-7MO. MP35N® contains about35% cobalt. Cobalt is a critical factor in terms of corrosion resistance and break strength. However, cobalt percentages are not included in the PRENformula and thus tend to skew the relative corrosion resistance results in this instance. Corrosion tests would confirm that MP35N® is superior to 27-7MO.As a point of reference, ASTM Standard Test Methods G-48 is noted. It covers the procedures for the determination of the resistance of various alloys topitting and crevice corrosion.

Alloy PREN

316 26

ALLOY 2205 36

XM19 38

ALLOY 28 40

25-6MO 47

27-7MO 56

MP35N® 53

TABLE 3 - PITTING RESISTANCE EQUIVALENCY NUMBERS (PREN)

29

Alloys may also be ranked by the threshold temperature at which they begin to be attacked in a given medium. Samplesmay be directly exposed to the medium which may induce pitting, or a crevice device may be attached which mayinduce crevice corrosion. The samples are exposed at increasing temperatures until corrosive attack occurs. The lowesttemperature at which measurable corrosion takes place is defined as the Critical Pitting Temperature (CPT) or CriticalCrevice Temperature (CCT), depending on whether or not a crevice device is attached to the sample. One test method iscovered by ASTM G48. Method C is a pitting test while Method D is a crevice corrosion test. The maximum testtemperature is 85°C (185°F) as the test solution becomes unstable at higher temperatures.

CPT and CCT values for some alloys are presented in Table 4 and Table 5. It is seen that alloy 27-7MO exhibits highervalues than alloy 25-6MO and alloy 625 and approaches those of alloy C-276.


Alloy CRITICAL PITTING TEMP.

CRITICAL CREVICE TEMP.

INCOLOY 25-6MO 70 ̊ C 158 ̊ F 35 ̊ C 95 ̊ F

INCOLOY 27-7MO >85 ̊ C >185 ̊ F 45 ̊ C 113 ̊ F

INCONEL ALLOY 625 >85 ̊ C >185 ̊ F 35 ̊ C 95 ̊ F

ALLOY C-276 >85 ̊ C >185 ̊ F 50 ̊ C 122 ̊ F

TABLE 4 - CPT AND CCT PER ASTM G48 TEST METHODS C AND D

Table 5 provides CPT and CCT test results for cold drawn armor wire. As expected, the 27-7MO alloy wire test results fall between 25-6MO and MP35N®.

Alloy G 48 D AT 25 ̊C (CREVICE CORROSION)

CPT IN G 48 C (PITTING CORROSION)

25-6MO Superficial attack <60 ̊ C

36MO All sites attacked 75 ̊ C

27-7MO None 80 ̊ C

MP35N® None >80 ̊ C

TABLE 5 - TEST RESULTS OF STRESSED ARMOR WIRE IN PITTING AND CREVICE ENVIRONMENTS

30

The 27-7MO alloy wire produces higher mechanical properties than the 25-6MO alloy. Tensile strengths on the order of 220/280,000 psi can be achievedthrough cold drawing. At these strength levels, the wire is ductile and able to successfully pass the wrap test in the as drawn condition as well as the asdrawn plus exposed to temperatures as high as 400°F conditions. This wrap or bend test shows no surface cracking or failure.Strong resistance to stress corrosion cracking (SCC) is one of the benefits of the 27-7MO alloy wire. Table 6 lists five sets of test conditions to determineresistance of cold drawn and stressed wire to stress corrosion cracking. Table 7 presents the test results and confirms that 27-7MO has a high degree ofresistance to SCC.


TABLE 6 – TEST CONDITIONS FOR EXAMINATION OF SCC RESISTANCE IN COLD DRAWN, STRESSED WIRE

TEST 1 Saturated NaCl + 2.5% NH4HSO3 boiling for 1008 hours

TEST 2 23.5% MgCl2 + 6%KCl + 0.3% CaO boiling for 1008 hours

TEST 3 5% NaCl + 0.5% Acetic acid purged w/ H2S room temp for 1008 hrs (not coupled to steel)

TEST 3b 5% NaCl + 0.5% Acetic acid purged w/ H2S room temp for 1008 hrs (coupled to steel)

TEST 4 Saturated NaCl + 5%MgCl2 + 5% H2S at 350°F (177°C) and 5000 psi for 336 hours

TABLE 7 - TEST RESULTS FOR SCC RESISTANCE STUDIES ON COLD DRAWN, STRESSED WIRE

Alloy TEST 1 TEST 2 TEST 3 TEST 3b TEST 4

25-6MO No cracking No cracking No cracking No cracking No cracking

36MO No cracking No cracking No cracking No cracking No cracking

27-7MO No cracking No cracking No cracking No cracking No cracking

MP35N® No cracking No cracking No cracking No cracking No cracking

31


MELTING RANGE 2,410 – 2,550 ( ̊F)





TABLE 8 - PHYSICAL PROPERTIES OF ALLOY 27-7MO IN ANNEALED CONDITION AT ROOM TEMPERATURE ARE AS FOLLOWS

Alloy 27-7MO is also identified as UNS S31277. For comparison purposes, the 25-6MO alloy is identified as UNS N08926. A number of othercommercially available alloy designations are related to alloy 25-6MO through the UNS N08926 designation or through published chemistry ranges.These alternate designations or trademarks include:

_ INCOLOY® alloy 25-6MO(trademark of Special Metals Corporation)_ GD31MO (trademark of Greening Donald)_ SUPA 75 (trademark of Bridon)_ Cronifer® 1925hMo (trademark of Krupp VDM)_ AL6XN (trademark of Allegheny Ludlum Corporation)_ Phy 4529(trademark of Metalimphy Alloys Corporation)

Material produced to the UNS S31277 or UNS N08926 chemistry ranges and manufactured into armor wire or wirelines will provide an excellent qualityproduct.

ALLOY CHEMISTRY


316 S31600 .08 2.0 16.0 – 18.0 10.0 – 14.0 2.0 – 3.0 - - - -

XM19 S20910 .06 4.0 – 6.0 20.5 – 23.5 11.5 – 13.5 1.5 – 3.0 - .20 - .40 - -

25-6MO NO8926 .02 2.0 19.0 – 21.0 24.0 – 26.0 6.0 – 7.0 0.5 – 1.5 .15 - .25 - -

27-7MO S31277 .02 3.0 20.5 – 23.0 26.0 – 28.0 6.6 - 8.0 0.5 – 1.5 .30 - .40 - -

MP35N® R30035 .02 0.1 19.0 – 21.0 33.0 – 37.0 9.0 – 10.5 - - BAL 1.0


32



SIZE 316 XM19 25-6MO 27-7MO MP35N®

.010” - .029” 230/260 250/280 245/275 250/280 270-300

.030” - .049” 225/260 245/280 240/275 245/280 265/300


SIZE 316 XM19 25-6MO 27-7MO MP35N®

.082” 1135# 1215# 1175# 1267# 1294#

.092” 1429# 1529# 1475# 1595# 1629#

.108” 1924# 2107# 2050# 2199# 2217#

.125” 2577# 2823# 2650# 2884# 2945#

.140” 3233# 3541# 3250# 3618# 3695#

.150” 3711# 4064# 3750# 4153# 4241#

.160” 4222# 4624# 4250# 4725# 4825#


Page 17



316 .287 26 72 22

XM19 .285 38 106 41

25-6MO .290 47 149 65

27-7MO .289 56 176 80

MP35N® .309 53 183 84

DENSITY/CORROSION

PREN = Cr + 3.3 Mo + 30N

33



20,000 PPM 400 1% 10% 5,000 37.00 49.53 56

150,000 PPM 450 3% 11% 5,000 40.00 49.53 56

100,000 PPM 275 10% 10% 10,000 43.00 49.53 56

120,000 PPM 380 20% 30% 15,000 43.00 49.53 56

20,000 PPM 180 40% 60% 3,000 40.00 49.53 56

25,000 PPM 425 3% 3% 3,000 37.00 49.53 56


EXAMPLES OF THEORETICAL ACCEPTABLE WELL ENVIRONMENTS FOR 27-7MO WIRE*

*The theoretical acceptable well environments are based on the SOCRATES software. SOCRATES is a comprehensive material selection tool for oil and gasapplications that selects corrosion resistant alloys (CRA) through material evaluation based on mechanical strength parameters, heat treatment/cold workand hardness limitations. The program also evaluates the characterization of the environment in terms of operating pressure, temperature, pH, H2S,chlorides, elemental sulfur, aeration, gas to oil ratio and water to gas ratio water cut. Stress corrosion cracking, hydrogen embrittlement cracking, sulfidestress cracking and resistance to pitting corrosion are also evaluated. The examples above are based on the environment listed and do not take intoconsideration the actual values of elemental sulfur, aeration, gas to oil ratio and water to gas ratio water cut.

PI = Cr + 3.3Mo +11N +1.5(W+Nb)PREN = Cr + 3.3Mo + 30N



UNS S20910XM19

UNS NO892625-6MO

UNS S3127727-7MO

UNS R30035MP35N®

Fe 65.4 56.40 46.30 39.65 1.00

Mn 2.00 5.00 2.00 3.00 0.15

Ni 12.00 12.50 25.00 27.00 35.00

Co * * * * 32.90

Cr 17.00 22.00 20.00 21.75 20.00

Mo 2.50 2.25 6.50 7.25 9.75

W * * * * *

Nb * 0.20 * * *

N * 0.30 0.20 0.35 *

PI 25.25 33.03 43.65 49.53 52.18

34


0

10

20

30

40

50

60

316 S31600 XM19S20910

25-6MONO8926

27-7MOS31277

MP35NR30035


Pitting Index

Alloy .082” .092” .108” .125” .140” .150” .160”

316 0.018 0.023 0.031 0.042 0.053 0.060 0.069

XM19 0.018 0.023 0.031 0.042 0.053 0.060 0.069

25-6MO 0.018 0.023 0.032 0.043 0.054 0.062 0.070

27-7MO 0.018 0.023 0.032 0.043 0.054 0.062 0.070

MP35N® 0.020 0.025 0.034 0.046 0.057 0.066 0.075


STATEMENTS 1. All wirelines must pass an eddy current test as part of our NDT quality assurance program.2. All wirelines must pass an aged wrap test as part of our NDT quality assurance program.3. All wirelines have full traceability. 4. All 27-7MO wirelines are produced using shaved, defect free rod material.

35

ALLOY MP35N® (UNS R30035) WIRECERTIFIED TO ISO 9001

APPLICATION FOR ALLOY MP35N® (UNS R30035) _ For armoring applications on electromechanical cables _ Wirelines for down hole service applications

Multiphase MP35N® (UNS R30035) is a special quater-nary alloy offering excellent corrosion resistance in a wide variety of aggressive, down holeenvironments. It is especially suitable for sour well conditions. The nominal composition of the alloy is: nickel 35%, cobalt 35%, chromium 20% andmolybdenum 10%. The alloy is vacuum induction melted and consumable vacuum arc remelted. Residual elements such as carbon, nitrogen, silicon,sulfur, and phosphorous are maintained at as low a level as possible. Billets are hot rolled to rod, shaved to remove surface defects, annealed, pickled,and then supplied for drawing to wire.

The MP35N® alloy was developed as a high strength, ductile material which provides excellent corrosion resistance. It has been found to haveoutstanding re-sistance to sour well conditions. The alloy offers excel-lent resistance to pitting and crevice corrosion. Performance in these areas isoften measured using Critical Pitting Temperatures (CPT), Critical Crevice Temperatures (CCT), and Pitting Resistance Equivalent Numbers (PREN). Datais available to show superior values for MP35N®. ASTM Standard Test Methods G 48 is also referenced. It covers the procedures for the determinationof the resistance of various alloys to pitting and crevice corrosion.® Multiphase and MP35N are registered trademarks of SPS Technologies, Inc.



316 26 72 22

ALLOY 2205 36 108 42

XM19 38 106 41

ALLOY 28 40 129 54

25-6MO 47 149 65

27-7MO 56 176 80

MP35N® 53 183 84


It should be noted that the PREN value for MP35N® doesn’t reflect the true comparative corrosion resistance compared to 27-7MO. MP35N® contains about 35% cobalt. Cobalt is a critical factor in terms of corrosion resistance and break strength. However, cobalt percent-tages are not included in the PREN formula and thus tend to skew the relative corrosion resistance results in this instance. Corrosion tests would confirm that MP35N® is superior to 27-7MO.

36


Ni Co Cr Mn Mo N C Ti Fe

33.00 - 37.00 Balance (typically around 33.00)

19.00 – 21.00 0.15 max 9.0 – 10.50 0.007 max 0.025 max 1.00 max 1.00 max.

LIMITING CHEMICAL COMPOSITION OF MP35N®

The chemical balance (especially the nickel and cobalt) provides significantly better resistance to chloride ion stress corrosion cracking than lower nickelalloys. MP35N® wire produces high mechanical properties. Tensile strengths in the order of 270/300,000 psi are achieved through cold drawing. At thesestrength levels, the wire is ductile and able to successfully pass the wrap test in the as drawn condition as well as the as drawn plus exposed totemperatures as high as 400°F - 500°F conditions. This wrap or bend test shows no surface cracking or failure in either condition.

MP35N® is also identified as UNS R30035. Wire products are partially covered by ASTM F562 and also referenced in the NACE Standard MRO175. Materialproduced to the UNS R30035 chemistry ranges and manufactured into armor wire or wirelines will provide an excellent quality product.

PHYSICAL PROPERTIES OF MP35N® IN ANNEALED CONDITION AT ROOM TEMPERATURE


MELTING RANGE 2,400 – 2,625 ( ̊F)

THERMAL CONDUCTIVITY 78 (BTU/IN/HR/FT²/ ̊F



ALLOY CHEMISTRY


316 S31600 .08 2.0 16.0 – 18.0 10.0 – 14.0 2.0 – 3.0 - - - -

XM19 S20910 .06 4.0 – 6.0 20.5 – 23.5 11.5 – 13.5 1.5 – 3.0 - .20 - .40 - -

25-6MO NO8926 .02 2.0 19.0 – 21.0 24.0 – 26.0 6.0 – 7.0 0.5 – 1.5 .15 - .25 - -

27-7MO S31277 .02 3.0 20.5 – 23.0 26.0 – 28.0 6.6 - 8.0 0.5 – 1.5 .30 - .40 - -

MP35N® R30035 .02 0.1 19.0 – 21.0 33.0 – 37.0 9.0 – 10.5 - - BAL 1.0


37



SIZE 316 XM19 25-6MO 27-7MO MP35N®

.010” - .029” 230/260 250/280 245/275 250/280 270-300

.030” - .049” 225/260 245/280 240/275 245/280 265/300


SIZE 316 XM19 25-6MO 27-7MO MP35N®

.082” 1135# 1215# 1175# 1267# 1294#

.092” 1429# 1529# 1475# 1595# 1629#

.108” 1924# 2107# 2050# 2199# 2217#

.125” 2577# 2823# 2650# 2884# 2945#

.140” 3233# 3541# 3250# 3618# 3695#

.150” 3711# 4064# 3750# 4153# 4241#

.160” 4222# 4624# 4250# 4725# 4825#


Page 17



316 .287 26 72 22

XM19 .285 38 106 41

25-6MO .290 47 149 65

27-7MO .289 56 176 80

MP35N® .309 53 183 84

DENSITY/CORROSION

PREN = Cr + 3.3 Mo + 30N

38




200,000 PPM 445 15% 15% 15,000 50.00 52.18 53

28,000 PPM 435 30% 25% 13,000 50.00 52.18 53

120,000 PPM 440 20% 35% 15,000 50.00 52.18 53

150,000 PPM 445 30% 30% 15,000 50.00 52.18 53

50,000 PPM 449 35% 45% 20,000 50.00 52.18 53

20,000 PPM 425 1% 10% 15,000 50.00 52.18 53

150,000 PPM 425 3% 11% 15,000 50.00 52.18 53

120,000 PPM 425 20% 30% 15,000 50.00 52.18 53

EXAMPLES OF THEORETICAL ACCEPTABLE WELL ENVIRONMENTS FOR MP35N® WIRE*

The theoretical acceptable well environments are based on the SOCRATES software. SOCRATES is a comprehensive material selection tool for oil and gasapplications that selects corrosion resistant alloys (CRA) through material evaluation based on mechanical strength parameters, heat treatment/coldwork and hardness limitations. The program also evaluates the characterization of the environment in terms of operating pressure, temperature, pH,H2S, chlorides, elemental sulfur, aeration, gas to oil ratio and water to gas ratio water cut. Stress corrosion cracking, hydrogen embrittlement cracking,sulphide stress cracking and resistance to pitting corrosion are also evaluated. The examples above are based on the environment listed and do not takeinto consideration the actual values of elemental sulfur, aeration, gas to oil ratio and water to gas ratio water cut.

PI= Cr + 3.3Mo + 11N + 1.5(W+Nb)

PREN = Cr + 3.3Mo + 30N It should be noted that the PI and PREN values of MP35N® do not totally reflect its true corrosion resistance becausethese formulas do not address the cobalt content of MP35N®.

39



UNS S20910XM19

UNS NO892625-6MO

UNS S3127727-7MO

UNS R30035MP35N®

Fe 65.4 56.40 46.30 39.65 1.00

Mn 2.00 5.00 2.00 3.00 0.15

Ni 12.00 12.50 25.00 27.00 35.00

Co * * * * 32.90

Cr 17.00 22.00 20.00 21.75 20.00

Mo 2.50 2.25 6.50 7.25 9.75

W * * * * *

Nb * 0.20 * * *

N * 0.30 0.20 0.35 *

PI 25.25 33.03 43.65 49.53 52.18

0

10

20

30

40

50

60

316 S31600 XM19S20910

25-6MONO8926

27-7MOS31277

MP35NR30035


Pitting Index


40

Alloy .082” .092” .108” .125” .140” .150” .160”

316 0.018 0.023 0.031 0.042 0.053 0.060 0.069

XM19 0.018 0.023 0.031 0.042 0.053 0.060 0.069

25-6MO 0.018 0.023 0.032 0.043 0.054 0.062 0.070

27-7MO 0.018 0.023 0.032 0.043 0.054 0.062 0.070

MP35N® 0.020 0.025 0.034 0.046 0.057 0.066 0.075


STATEMENTS 1. All wirelines must pass an eddy current test as part of our NDT quality assurance program. 2. All wirelines must pass an aged wrap test as part of our NDT quality assurance program. 3. All wirelines have full traceability. 4. All MP35N® wirelines are produced using shaved, defect free rod material.


41

DYCAM & SWAB LINES

42

Cable Type Nominal Diameter Breaking Strength (lbs)3/16” DYCAM 3/16 6,4007/32” DYCAM 7/32 8,600

¼” DYCAM 1/4 11,0005/16” DYCAM 5/16 15,900

DYCAM & SWAB LINES GENERAL SPECIFICATIONS

Cable Type Nominal Diameter Breaking Strength (lbs)

3/16” SWAB LINE 3/16 4,600

7/32” SWAB LINE 7/32 6,800

¼” SWAB LINE 1/4 8,300

5/16” SWAB LINE 5/16 13,900

7/16” SWAB LINE 7/16 21,600

DYCAM

SWAB LINES

43

DYCAM – 1/4” DYCAM

CONSTRUCTION: 1x19 (9/9/1)

Inner Layer - Right

Outside diameter:

Center wire diameter: .076” (1.93 mm)

Number of outer wires: 9

Outer wire diameter: .038” (0.97 mm)

Outer Layer - Right

Outside diameter: .250” (6.35 mm)

Number wires: 9

Wire diameter: .066” (1.68 mm)

Breaking Strength: 11.0 Klb (5.0 Kkg)

Maximum Suggested Working Tension: 5.5 Klb (2.25 Kkg)

Weight: 162 lbs/Kft (241.7 kg/km)

Diameter Tolerance: +2% - 0%

Stretch Coefficient: .87 ft/Kft/Klb

MECHANICAL

44


MECHANICAL


Inner Layer - Right

Outside diameter:

Center wire diameter: .056” (1.42mm)


Outer wire diameter: .027” (.69mm)

Outer Layer - Right

Outside diameter: .188” (4.78mm)

Number wires: 9

Wire diameter: .049” (1.24mm)

Breaking Strength: 6.4 Klbs (2.9 Kkg)

Maximum Suggested Working Tension:

Weight: 87.7 lb/Kft (130.56 kg/km)


Stretch Coefficient: 2.17 ft/Kft/Klb

45


CONSTRUCTION: 1x19 9/9/1

Inner Layer - Right

Outside diameter:

Center wire diameter: 0.96" (2.43 mm)


Outer wire diameter: 0.45" (1.14 mm)

Outer Layer - Right

Outside diameter: .313" (7.9 mm)

Number wires: 9

Wire diameter: .080" (2.03 mm)

Breaking Strength: 15.9 Klbs (7.2 metric tons)

Maximum Suggested Working Tension: 7.95 Klbs (3.6 metric tons)

Weight: 275.8 lb/Kft (410 kg/km)

Diameter Tolerance: +2%-0%


MECHANICAL

46


MECHANICAL


Inner Layer - Right

Outside diameter:

Center wire diameter: .066” (1.68 mm)


Outer wire diameter: .032” (.81 mm)

Outer Layer - Right

Outside diameter: .219” (5.56 mm)

Number wires: 9

Wire diameter: .056" (1.42 mm)

Breaking Strength: 8.6 Klbs (3.9 Kkg)

Maximum Suggested Working Tension: 4.3 Klbs (1.95 Kkg)

Weight: 116.5 lb/Kft (173.4 kg/km)



47

SWAB LINES – 3/16” SWAB LINE

CONSTRUCTION: 1x16 (1-6-9)

Inner Layer - Left

Outside diameter: 0.100” (2.54 mm)

Center wire diameter: 0.036” (0.91 mm)


Outer wire diameter: 0.032” (0.81 mm)

Outer Layer - Right


Number wires: 9

Wire diameter: 0.044” (1.12 mm)

MECHANICAL

Breaking Strength: 4.6 Klb

Maximum Suggested Working Tension: 2.3 Klb

Weight: 70.6 lb/Kft

Diameter Tolerance: +-2%; -0%


48



Inner Layer - Left





Outer Layer - Right


Number wires: 12


MECHANICAL



Weight: 127.1 lb/Kf

Diameter Tolerance: ± 2%


49



Inner Layer - Left





Outer Layer - Right


Number wires: 12




Weight: 207.6 lb/Kft

Diameter Tolerance: ± 2%


MECHANICAL

50


Inner Layer - Left





Outer Layer - Right

Outside diameter: 0.438" (11.11 mm)

Number wires: 12

Wire diameter: 0.086" (2.18 mm)



Weight: 394 lb/Kft

Diameter Tolerance: N/A

Stretch Coefficient: ± 2%


MECHANICAL

51


Inner Layer - Left





Outer Layer - Right

Outside diameter: 0.219" (5.56 mm)

Number wires: 9

Wire diameter: 0.054" (1.37 mm)



Weight: 104.2 lb/Kft

Diameter Tolerance: ± 2%; -0%

Stretch Coefficient: 1.80 ft/kft/klb


MECHANICAL

52


MECHANICAL


Inner Layer - Left

Outside diameter: 0.118” (3.0mm)

Center wire diameter: 0.042” (1.1mm)



Outer Layer - Right

Outside diameter: 0.219” (5.56mm)

Number wires: 9




Weight: 104.2 kg/Km

Diameter Tolerance: ± 2%; -0%


53

MONOCONDUCTOR CABLE

54

Cable Type Nominal Diameter Max. Temp. F Breaking Strength (lbs)1N10RP 1/10 300 1,0001N12RP 1/8 300 1,6001N12RZ 1/8 500 1,6001L18RP 3/16 300 4,0001L18RZ 3/16 500 4,0001K22PP-HS 7/32 300 5,6001K22PXZ-HS 7/32 420 5,6001K22PA 7/32 500 5,6001K22PTZ-HS 7/32 500 5,6001K22SA-S75 7/32 500 4,8001K22SA-S77 7/32 500 5,000

1K22SA–MP-35N 7/32 500 5,200

1N22PP-HS 7/32 300 5,4001N22PXZ-HS 7/32 500 5,6001N22PA 7/32 500 5,6001N22PTZ-HS 7/32 500 5,6001N22SA–S75 7/32 500 4,7001N22SA–S77 7/32 500 5,200

1N22SA-MP-35N 7/32 500 5,200

1N25PP 1/4 300 7,0001N25PXZ 1/4 420 7,0001N25PTZ 1/4 500 7,0001N25PA 1 / 4 500 7,0001N25WA–S75 1/4 500 6,0001N25WA–S77 1/4 500 6,5001N29PP-EHS 9/32 300 10,2001N29PA-EHS 9/32 500 10,200

1N29PTZ– EHS 9/32 500 10,200

1N29WA–S75 9/32 500 7,8001N32PP-HS 5/16 300 11,4001N32PXZ-HS 5/16 420 11,4001N32PTZ 5/16 500 11,400

1N32PTZ-LR-HS 5/16 500 11,400

1N32WTZ–S75 5/16 500 9,700

1N32WTZ-S77 5/16 500 11,0001N38PP 3/8 300 15,0001N38PXZ 3/8 420 15,0001N38PTZ 3/8 500 15,000

1N42PTZ-LRHS 7/16 500 19,500

MONOCONDUCTOR CABLES

55

MECHANICAL

CONSTRUCTION: ENGLISH METRIC

Conductor - # 20 AWG, 7 X 0.0128” 0.038” dia. 0.965 mm

Wall Thickness 0.023” dia. 0.584 mm

Insulation – OD 0.084” dia. 2.134 mm

Armor – Inner: 12 wires 0.0243” 0.125” dia. 3.175 mm

Armor – Outer: 15 wires 0.0300” .185” dia. 4.699 mm

Weight in Air 66 Lb/kft 98 Kg/Km

Weight in Water 56 Lb/kft 83 Kg/Km

Min. Breaking Strength, Ends fixed 4300 Lbf 19.13 kN

Min. Wire Break Strength (In/Out) 137/207 Lbf 609/921 N

Max. Working Load 2,365 Lbf10.52 kN

Temperature Rating (max.) 500 ̊F260 ̊ C

Suggested Minimum Sheave 12” Dia305 mm Dia

Stretch Coefficient (nominal) 3.1 ft/kft/klb3.48 m/km/5kN

Outside Diameter 0.185” (+0.004”)(-.0002”)

4.70 mm (+0.102 mm)(-.0051 mm)

CONDUCTOR: Cooper, Water Blocked.INSULATION: ETFE.ARMOR: Galvanized high strength steel (GEIPS) performed and coated with corrosion preventive lubricant compound.Special Seal is applied between armor layers.

3/16” 4.70 mm MONOCONDUCTOR

56

ELECTRICAL CHARACTERISTICS

Voltage Rating 1,000 VDC 1,000 VDC

D.C Conductor Resistance at 68 ̊ F (20̊ C) (Max.) 9.8 Ω/km 32.1 Ω/km

D.C Armor Resistance at 68 ̊ F (20̊ C) (Max.) 6.2 Ω/km 20.3 Ω/km

Capacitance Conductor toArmor (Max.) 55 pF/ft 180 p/F/m

Insulation Resistance (Min.) @ 500 VDC 1,500 M Ω/kft

457 M Ω/km


Cable Type Core Description Cable WeightTemp Rating Plastic Type Insulation

ThicknessCopper

Construction Res Typical Cap Typical O.D. Each In Air In H2O Spec. Gravity

°F°C

inmm

inmm

Ω/KftΩ/Km

pf/ftpf/m

inmm

lbs/KftKg/Km

1L18RP 300149 Poly 0.019

0.4837x0.01287x0.325

9.430.8

53174

0.0761.930

6597

5480

1L18RZ 500260 ETFE 0.019

0.4837x0.01287x0.325

9.430.8

63207

0.0761.930

6699

5581

• The armor wires are high tensile, Galvanized Extra Improved Plow Steel (GEIPS), and coated with anti-corrosion compound for protectionduring shipping and storing. Wires are preformed.

• Core assembly – Copper strand consists of six wires around one center wire. Conductor resistance is measured at 68° F. Voids in the copperstrand are filled with a water-blocking agent to reduce water and gas migration.

• SUPERSEAL, a special pressure seal agent, is applied between armor layers.

• The temperature rating assumes a normal gradient for both temperature and weight.

• All values shown are nominal or typical values

57


MECHANICAL

CONSTRUCTION: ENGLISH METRIC

Conductor - # 16 AWG, 19 X 0.0119” 0.059” dia. 1.499 mm

Wall Thickness 0.0245” dia. 0.622 mm

Insulation – OD 0.108” dia. 2.743 mm

Armor – Inner: 15 wires 0.0243” 0.152” dia. 3.861 mm

Armor – Outer: 15 wires 0.0358” .224” dia. 5.690 mm

Weight in Air 94 Lb/kft 140 Kg/Km

Weight in Water 79 Lb/kft 118 Kg/Km

Min. Breaking Strength, Ends fixed 6100 Lbf 27.13 kN

Min. Wire Break Strength (In/Out) 137/294 Lbf 609/1308 N

Max. Working Load 3,355 Lbf14.92 kN

Temperature Rating (max.) 300 ̊F149 ̊ C

Suggested Minimum Sheave 14” Dia356 mm Dia

Stretch Coefficient (nominal) 2.20 ft/kft/klb2.47 m/km/5kN

Outside Diameter 0.224” (+0.005”)(-.0002”)

5.69 mm (+0.127 mm)(-.0051 mm)

CONDUCTOR: Cooper, Water Blocked.INSULATION: Polypropylene.ARMOR: Galvanized high strength steel (GEIPS) performed and coated with corrosion preventive lubricant compound.Special Seal is applied between armor layers.

58


ELECTRICAL CHARACTERISTICS

Voltage Rating 1,200 VDC 1,200 VDC

D.C Conductor Resistance at 68 ̊ F (20̊ C) (Max.) 4.1 Ω/km 13.5 Ω/km

D.C Armor Resistance at 68 ̊ F (20̊ C) (Max.) 4.3 Ω/km 14.1 Ω/km

Capacitance Conductor toArmor (Max.) 62 pF/ft 203 p/F/m

Insulation Resistance (Min.) @ 500 VDC 1,500 M Ω/kft

457 M Ω/km

Cable Type Core Description Cable Weight

Temp Rating Plastic Type Insulation

ThicknessCopper

ConstructionRes

Typical Cap Typical O.D. Each In Air In H2O Spec. Gravity

°F°C

inmm

inmm

Ω/KftΩ/Km

pf/ftpf/m

inmm

lbs/KftKg/Km

1K22PP-HS 300149 Poly 0.0245

0.62219x0.011919x0.302

4.013.1

60197

0.1082.743

91136

75112

1K22PA 500260 PFA 0.0245

0.62219x0.011919x0.302

413.1

56184

0.1082.743

95141

78116

1K22PXZ-HS

420216 Camtane 0.0130

0.33019x0.011919x0.302

4.013.1

61200

0.0852.159

92137

76114

420216 ETFE 0.0115

0.29219x0.011919x0.302

4.013.1

61200

0.1082.743

92137

76114

1K22PTZ-HS

500260 ETFE 0.0115

0.29219x0.011919x0.302

4.013.1

58190

0.1082.743

94140

78116

500260 FEP 0.0130

0.33019x0.011919x0.302

4.013.1

58190

0.0852.159

94140

78116

59

7/32” 5.69 mm MONOCONDUCTOR – S75 CORROSION RESISTANT

Cable Diameter: 0.224” +0.005” - 0.002” (5.69mm + 0.13mm -0.05mm)

Minimum Sheave Diameter: 14” (36 cm)

Cable Stretch Coefficient: 2.7 ft/Kft/Klbs (3.0 m/Km/5KN)

Maximum Conductor Voltage: 1,200 VDC

Conductor AWG Rating: 18

Minimum Insulation Resistance: 1,500 MegaΩ/Kft @ 500VDC (457 MegaΩ/Km @ 500VDC)

Armor Electrical Resistance: 16.0 Ω/Kft (52.5 Ω/Km)

Cable Breaking Strength:

Ends Fixed: 4,700 lbs (20.9 KN) Nominal

Maximum Suggested Working Tension: 2,350 lbs (10.5 KN)

Number and Size of Wires:

Inner Armor 15 x 0.0243” (0.617 mm)

Outer Armor 15 x 0.0358” (0.909 mm)

Average Wire Breaking Strength:

Inner Armor 111 lbs (0.50 KN)

Outer Armor 242 lbs (1.10 KN)

PROPERTIES:

ELECTRICAL:

MECHANICAL:

Cable Type Core Description Cable WeightTemp Rating Plastic

TypeInsulation Thickness

Copper Construction Res Typical Cap Typical O.D. Each In Air In H2O Spec. Gravity

°F°C

inmm

inmm

Ω/KftΩ/Km

pf/ftpf/m

inmm

lbs/KftKg/Km

1K22SA-S75 SEE BELOW PFA 0.03050.775

7x0.01597x0.404

6.722.0

43161

0.1082.743

95142

78117

• Insulation is rated to 500°F. Armor wires are rated to 325° F at “low” levels of H2S + CO2.

• The armor wires are coated with anti-corrosion compound for protection during shipping and storing. Wires are preformed.

• The nickel coated copper wires are made of ASTMB355 Class 10 and they are used to increase corrosion protection.

• Core assembly – Copper strand consists of six wires around one center wire. Conductor resistance is measured at 68° F. Voids in the copper strand are filled with a water-blocking agent to reduce water and gas migration.


• The insulation temperature rating assumes a normal gradient for both temperature and weight.

• All values shown are nominal or typical values. 60

7/32” 5.69 mm MONOCONDUCTOR – S77 CORROSION RESISTANTPROPERTIES:

ELECTRICAL:

MECHANICAL:

Cable Diameter: 0.224” +0.005” – 0.002” (5.69mm + 0.13mm -0.05mm)





Minimum Insulation Resistance: 1,500 MegaΩ/Kft @ 500VDC (457 Mega Ω/Km @ 500VDC)






Inner Armor 15 x 0.0243” (0.617 mm)

Outer Armor 15 x 0.0358” (0.909 mm)






ThicknessCopper


°F°C

inmm

inmm

Ω/KftΩ/Km

pf/ftpf/m

inmm

lbs/KftKg/Km

1K22SA-S77 SEE BELOW PFA 0.03050.775

7x0.01597x0.404

6.722.0

43141

0.1082.743

94140

80119

• Insulation is rated to 500°F. Armor wires are rated to 425° F at “medium” levels of H2S & CO2.

• The armor wires are made of UNS S31277, a corrosion resistant alloy steel and coated with anti-corrosion compound for protection during shipping and storing. Wires are preformed.


• Core assembly – Copper strand consists of six wires around one center wire. Conductor resistance is measured at 68° F. Voids in the copper strand are filled with a water-blocking agent to reduce water and gas migration.


• The temperature rating assumes a normal gradient for both temperature and weight.• All values shown are nominal or typical values. 61

7/32” 5.69 mm MONOCONDUCTOR – CORROSION RESISTANT MP-35NPROPERTIES:

ELECTRICAL:

MECHANICAL:












Inner Armor 15 x 0.0243” (0.617 mm)

Outer Armor 15 x 0.0358” (0.909 mm)






ThicknessCopper


°F°C

inmm

inmm

Ω/KftΩ/Km

pf/ftpf/m

inmm

lbs/KftKg/Km

1K22SA–MP-35N 500260 PFA 0.0305

0.7757x0.01597x0.404

6.722.0

43141

0.1082.743

100149

86128

• The armor wires are made of UNS R30035 (MP35N), a nickel-cobalt corrosion resistant alloy steel and coated with anti-corrosion compound for protection during shipping and storing. Wires are preformed.

• The nickel coated copper wires are made of ASTMB355 Class 10 and they are used to increase corrosion protection. Core assembly – Copper strand consists of six wires around one center wire. Conductor resistance is measured at 68° F. Voids in the copper strand are filled with a water-blocking agent to reduce water and gas migration.



• All values shown are nominal or typical values. 62

9/32” 7.32 mm MONOCONDUCTOR 1N29 – EHS EXTRA HIGH STRENGTHPROPERTIES:

ELECTRICAL:

MECHANICAL:












Inner Armor 12 x 0.0400” (1.016 mm)

Outer Armor 18 x 0.0400” (1.016 mm)





Temp Rating Plastic Type Insulation Thickness

Copper Construction

Res Typical

Cap Typical O.D. Each In Air In H2O Spec.

Gravity

°F°C

inmm

inmm

Ω/KftΩ/Km

pf/ftpf/m

inmm

lbs/KftKg/Km

1N29PP-EHS 300149 Poly 0.0325

0.82619x0.014219x0.361

2.89.2

56184

0.1363.454

152226

125187

1N29PTZ– EHS

500260 ETFE 0.019

0.48319x0.014219x0.361

2.89.2

55177

0.1363.454

157234

130234

500260 FEP 0.0135

0.34319x0.014219x0.361

2.89.2

55177

0.0982.489

157234

130193

1N29PA-EHS 500260 PFA 0.0325

0.82619x0.014219x0.361

2.89.2

51167

0.1363.454

159237

131196

63

9/32” 7.32 mm MONOCONDUCTOR 1N29 – EHS EXTRA HIGH STRENGTH

• The tensile strength of each wire lies in the range of 300 to 330 KPSI. The armor wires are Galvanized Extra Improved Plow Steel (GEEIPS), and coated with anti-corrosion compound for protection during shipping and storing. Wires are preformed.

• Core assembly – Copper strand consists of a total of nineteen wires. Conductor resistance is measured at 68° F. Voids in the copper strand are filled with a water-blocking agent to reduce water and gas migration.



• All values shown are nominal or typical values.

• Not recommended for use in any sour and/or corrosive environment.

64

9/32” 7.32 mm MONOCONDUCTOR 1N29- S75 – CORROSION RESISTANTPROPERTIES:

ELECTRICAL:

MECHANICAL:












Inner Armor 12 x 0.0400” (1.016 mm)

Outer Armor 18 x 0.0400” (1.016 mm)






ThicknessCopper


°F°C

inmm

inmm

Ω/KftΩ/Km

pf/ftpf/m

inmm

lbs/KftKg/Km

1N29WA–S75See

below PFA 0.0360.094

19x0.012819x0.325

4.013.1

54177

0.1363.454

162241

134199

65

• Insulation is rated to 500° F. Armor wires are rated to 325° F at low levels of H2S & CO2.

• The armor wires are made of UNS NO8926, a corrosion resistant alloy steel and coated with anti-corrosion compound for protectionduring shipping and storing. Wires are preformed.




• The temperature rating assumes a normal gradient for both temperature and weight.• All values shown are nominal or typical values.

9/32” 7.32 mm MONOCONDUCTOR 1N29- S75 – CORROSION RESISTANT

66

5/16” 8.18 mm MONOCONDUCTOR 1N32-HSPROPERTIES:

ELECTRICAL:

MECHANICAL:












Inner Armor 12 x 0.0445” (1.130 mm)

Outer Armor 18 x 0.0445” (1.130 mm)





Temp Rating Plastic Type

Insulation Thickness

Copper Construction

Res Typical

Cap Typical O.D. Each In Air In H2O Spec. Gravity

°F°C

inmm

inmm

Ω/KftΩ/Km

pf/ftpf/m

inmm

lbs/KftKg/Km

1N32PXZ-HS

420216 Camtane 0.0245

0.62219x0.014219x0.361

2.89.2

47154

0.1152.921

189282

157233

420216 ETFE 0.0175

0.44519x0.014219x0.361

2.89.2

47154

0.1553.937

189282

157233

1N32PP-HS 300149 Poly 0.042

1.06719x0.014219x0.361

2.89.2

46151

0.1553.937

187278

155230

1N32PTZ

500260 ETFE 0.0175

0.44519x0.014219.0x361

2.89.2

45148

0.1553.937

194288

160238

500260 FEP 0.0245

0.62219x0.014219x0.361

2.89.2

45148

0.1203.048

194288

160238

67

• The armor wires are high tensile, Galvanized Extra Improved Plow Steel (GEIPS), and coated with anti-corrosion compound for protection during shipping and storing. Wires are preformed.




• All values shown are nominal or typical values.

5/16” 8.18 mm MONOCONDUCTOR 1N32-HS

68

SLICKLINE CABLETESTER

69

WIRE WRAPTOR

FEATURES:

• Standardized and consistent tests lead to moreaccurate predictions.• 100 times greater surface area able to be examinedcompared to testing by knotting the line.• Reduced risk of unplanned production stops, or oflosing production equipment, through line breakage.• Sturdy construction and design permits for use in toughenvironments.• Suitable for both wrap-testing and torsion testing.

The Wraptor™ is a portable ductility testing unit for performing both wrap-testsand torsion tests on slicklines cables in the field.

Wrapping a line around its own diameter exerts extreme pressure on the outer fiber of the line.Reduced ductility is immediately apparent. With the Wraptor, this test can be performed in aconsistent way over and over again, with more accurate predictions as a result.

With the Wraptor, the length of the wire tested can be as much as 1 meter (3 feet) for a .125"line, and more for a .108" line. The surface area which can be examined will thus be up to a 100times greater compared with the alternative method of simply knotting the line.

Security and knowledge of the real condition of the wire will therefore be greatly increased andthe risk of lowering a brittle line into a well will be drastically reduced.

Better predictions save money

The ability to more accurately predict the retirement point of a slickline cable can lead to considerable cost savings through the reduced risk of facing unplanned production stops, as well as losing valuable production equipment.

This can also open up for a reduction in net working capital, as less spare equipment would need to be kept on the site location.

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WIRE WRAPTOR

Ductility testing in theory

Wrap-testing is the recommended method for testing ductility in stainless and alloy wirelines. Torsion testing is recommended for testing ductility in carbon steel wirelines.

The reason for differentiating the two steel types is that carbon steel and stainless steels differ greatly in structure.

The isotropic (meaning ductile in all directions) structure of carbon steel makes torsion testing the ideal method for that product.

Anisotropic (meaning ductile in only one direction) stainless steels are best served by wrap-testing which exerts surface pressure only in the more suitable longitudinal direction.

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Oilog, Inc10370 Richmond Ave. Ste 895.

Houston, TX 77042

General Information at: [email protected]: 832-778-8811 Fax: 713-339-9924

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wireline and slickline cables - oilogoilog.us/catalogues/wirelineandslicklinecables.pdf · wireline...

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