world marine of alabama, llc marine of alabama, llc is your best choice for ship repair ......

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World Marine of Alabama, LLC

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Page 1: World Marine of Alabama, LLC Marine of Alabama, LLC is your best choice for ship repair ... •Primarily use ShipConstructor® for 3D modeling and production drawings RYERSON PLATES

World Marine of Alabama, LLC

Page 2: World Marine of Alabama, LLC Marine of Alabama, LLC is your best choice for ship repair ... •Primarily use ShipConstructor® for 3D modeling and production drawings RYERSON PLATES

Location

Located in Mobile, Alabama, 30 miles from the Gulf of Mexico, World Marine of Alabama, LLC is a major commercial ship repair facility on the Gulf Coast. World Marine of Alabama, LLC is situated on 53 acres (21.5 ha) offering 100,000 square feet (9,290 m2) of covered fabrication with an outside fabrication area of 300,000 square feet (27,871 m2), two dry docks, and moorage of vessels up to 1,000 feet (304.8 m). in length.

NAUTICAL MILES TO MOBILE, ALABAMA

New Orleans, LA Tampa, FL

Straits of Florida Houston, TX

Miami, FL Veracruz, MX

Jacksonville, FL Charleston, SC

Panama Canal (Atlantic) Norfolk, VA

San Juan, Puerto Rico New York, NY

Santa Marta, Columbia Rio de Janeiro

234 384 471 539 688 815 994

1,104 1,371 1,440 1,488 1,641 1,448 4,115

World Marine of Alabama, LLC

is your best choice

for ship repair

on the Gulf.

Page 3: World Marine of Alabama, LLC Marine of Alabama, LLC is your best choice for ship repair ... •Primarily use ShipConstructor® for 3D modeling and production drawings RYERSON PLATES
Page 4: World Marine of Alabama, LLC Marine of Alabama, LLC is your best choice for ship repair ... •Primarily use ShipConstructor® for 3D modeling and production drawings RYERSON PLATES

Safety is Priority ____ ________ This facility earned the 2014 SCA (Shipbuilder’s Council of America) Award for Excellence in Safety! Each year SCA awards this honor to shipyard members with the lowest total recordable incidence rates (TRIR) based on a quarterly injury and illness survey conducted by the Association. This award was the 11th award out of 12 years for this facility. World Marine is committed to safety!

World Marine has an effective company-wide safety program: • Focused management-led effort to eliminate safety incidents • Comprehensive permit to work/job risk assessment (PTW/JRA) Safety performance is one of the best in the shipbuilding industry: • 2010 OSHA TRIR (361,571 man hours) – 2.20 • 2011 OSHA TRIR (405,644 man hours) – 2.46 • 2012 OSHA TRIR (541,883 man hours) – 1.10 • 2013 OSHA TRIR (432,219 man hours) – 0.46 • 2014 OSHA TRIR (382,816 man hours) – 0.52 • 2015 OSHA TRIR (392,367 man hours) – 0.00

0.39 0.51 0.43 0.39 0.38

2.55

1.18

0.46

0 0 0

0.5

1

1.5

2

2.5

3

2011 2012 2013 2014 2015 Total Man Hours - In Millions

Signal International

Page 5: World Marine of Alabama, LLC Marine of Alabama, LLC is your best choice for ship repair ... •Primarily use ShipConstructor® for 3D modeling and production drawings RYERSON PLATES

• ISO 9001:2008 Quality Management Systems Certification • Test and Inspection Plans (TIPs) are integrated with the project schedule. • QA inspectors are included in day-to-day production meetings. • Upper management is intimately aware of QA inspections, rejections, etc. • Qualified structural, pipe and tubular welding procedures: ABS ASME DNV-GL Lloyd’s Register API AWS • All shipyard welders are ABS certified • Less than one-half of one percent welding reject rate . • American Welding Society (AWS)

- Certified Welding Inspector on staff • American Society of Nondestructive Testing (ASNT)

- PT/MT/UT/VT Level II Inspector on staff • Germanischer Lloyd (GL) Certified - Welding Workshop Shipbuilding • All foremen receive training in World Marine’s QA/QC Program. • Spatial Analyzer / Theodolite used for accuracy control

Quality Counts CERTIFICATIONS

Page 6: World Marine of Alabama, LLC Marine of Alabama, LLC is your best choice for ship repair ... •Primarily use ShipConstructor® for 3D modeling and production drawings RYERSON PLATES

Range of Services Conversions & Upgrades • Installation of accommodation modules • Installation and testing of cranes • Installations of helo decks • Repowering (machinery upgrades) • Control system enhancements • Bollard Pull Tests – up to 150 T • CPP refurbishment plus upgrade • Azimuth thruster inspections, servicing, overhauls and installations

Ship Repair • Panamax dimensioned 22,000 ton dry dock • Berthing supporting vessels up to 1000’ in length • 4,200 ton dry dock • 100 ton revolving floating crane • Full in-house blast & paint capabilities

• In-house craftsmen; electrical, inside and outside machinist, structural, pipe, carpenters, scaffolding, QA, Safety and Environmental

Machine Shop & Fabrication • Abundance of fabrication area including covered areas with overhead cranes • Fully equipped machine shop • Lathe handling shafts up to 51-½” dia. x 55 feet in length • Panel line with single-sided welder and 8-head stiffener welder • CNC plasma/oxy burning table

Core Competencies • Shipyard No. 1 priority is safety first above all else • Yard and regulatory agencies have strong professional relationship • Management and Supervision has an average of 20+ years of maritime ship repair experience Technical Services • Full service detail design capability • 3D modeling and 3D laser scanning • Field engineering support • Dimensional accuracy control

Page 7: World Marine of Alabama, LLC Marine of Alabama, LLC is your best choice for ship repair ... •Primarily use ShipConstructor® for 3D modeling and production drawings RYERSON PLATES

Machine shop with highly skilled machinists Electrical shop Pipe shop CNC plasma/oxy burning table Covered panel line with single-sided welder and 8-head stiffener welder Cranes/Load Handling 100t Revolving Floating Crane Hydraulic Cranes - crawler and rubber tire ranging from 45t to 225t lifting capacity Overhead cranes with 10t to 60t lifting capacity for a combined 200t capacity South wing wall crane: 120 ft. reach with 12.5t capacity 65 ft. reach with 40t capacity North wing wall crane: 80 ft. reach with 5t capacity 25 ft. reach with 26t capacity

Yard Equipment

Page 8: World Marine of Alabama, LLC Marine of Alabama, LLC is your best choice for ship repair ... •Primarily use ShipConstructor® for 3D modeling and production drawings RYERSON PLATES

Dry Docks

Lift Capacity (maximum displacement): 22,000 tons

Length overall: 692 ft. (211m)

Length on blocks: 668 ft. (204m)

Clearance inside wing wall fenders: 118 ft. (36m)

Clearance (working area) between wing walls: 122 ft. (37m)

Standard block height: 6 ft. (2m)

South wing wall crane: 120 ft. reach with 12.5t capacity

65 ft. reach with 40.0t capacity

North wing wall crane: 80 ft. reach with 5.0t capacity

25 ft. reach with 26.0t capacity

Dry Dock 1 -- Panamax Floating Dry Dock

Page 9: World Marine of Alabama, LLC Marine of Alabama, LLC is your best choice for ship repair ... •Primarily use ShipConstructor® for 3D modeling and production drawings RYERSON PLATES

Dry Docks

Lift Capacity (maximum displacement): 4,200 tons

Length overall: 240 ft. (73.2m)

Length on blocks: 240 ft. (73.2m)

Clearance inside wing wall fenders: 83 ft. (25.3m)

Standard block height: 4 ft. (1.2m)

Dry Dock 2 -- Floating Dry Dock

Page 10: World Marine of Alabama, LLC Marine of Alabama, LLC is your best choice for ship repair ... •Primarily use ShipConstructor® for 3D modeling and production drawings RYERSON PLATES

New Construction Capabilities

•Launch ways, panel lines, covered build areas with overhead cranes •Manufacturing processes with Primavera driven work packages •Modular construction with a high degree of pre-outfitting •Panels, sub-assemblies, assemblies, units, modules, vessel •Can support series production or one-off’s •Launch directly from rail way to dry-dock •OSV’s, LNG and Power barges, tugs, specialty vessels, ATB’s •Diesel – electric, diesel direct drive •Dimensional accuracy control •Primarily use ShipConstructor® for 3D modeling and production drawings

RYERSON PLATES & SHAPES

SUB UNIT ASSEMBLY

UNIT ASSEMBLY

PANEL FABRICATION

BARGE LOAD OUT

Page 11: World Marine of Alabama, LLC Marine of Alabama, LLC is your best choice for ship repair ... •Primarily use ShipConstructor® for 3D modeling and production drawings RYERSON PLATES

Repairs

Page 12: World Marine of Alabama, LLC Marine of Alabama, LLC is your best choice for ship repair ... •Primarily use ShipConstructor® for 3D modeling and production drawings RYERSON PLATES

Ryan B. Roth, P.E. Vice President of Sales & Marketing

+1.251.338.7209 direct +1.251.533.8792 cell

[email protected]

Peter Maschke Director of International Sales

+1.251.625.6213 direct +1.251.610.5236 cell

[email protected]

Manuel Otano Director of Latin American Sales

+1.251.622.8535 cell [email protected]

www.worldmarine.com

SHIPBUILDER’S COUNCIL

OF AMERICA

TRC 00584