world marine of alabama, llc marine of alabama, llc is your best choice for ship repair ......
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World Marine of Alabama, LLC
Location
Located in Mobile, Alabama, 30 miles from the Gulf of Mexico, World Marine of Alabama, LLC is a major commercial ship repair facility on the Gulf Coast. World Marine of Alabama, LLC is situated on 53 acres (21.5 ha) offering 100,000 square feet (9,290 m2) of covered fabrication with an outside fabrication area of 300,000 square feet (27,871 m2), two dry docks, and moorage of vessels up to 1,000 feet (304.8 m). in length.
NAUTICAL MILES TO MOBILE, ALABAMA
New Orleans, LA Tampa, FL
Straits of Florida Houston, TX
Miami, FL Veracruz, MX
Jacksonville, FL Charleston, SC
Panama Canal (Atlantic) Norfolk, VA
San Juan, Puerto Rico New York, NY
Santa Marta, Columbia Rio de Janeiro
234 384 471 539 688 815 994
1,104 1,371 1,440 1,488 1,641 1,448 4,115
World Marine of Alabama, LLC
is your best choice
for ship repair
on the Gulf.
Safety is Priority ____ ________ This facility earned the 2014 SCA (Shipbuilder’s Council of America) Award for Excellence in Safety! Each year SCA awards this honor to shipyard members with the lowest total recordable incidence rates (TRIR) based on a quarterly injury and illness survey conducted by the Association. This award was the 11th award out of 12 years for this facility. World Marine is committed to safety!
World Marine has an effective company-wide safety program: • Focused management-led effort to eliminate safety incidents • Comprehensive permit to work/job risk assessment (PTW/JRA) Safety performance is one of the best in the shipbuilding industry: • 2010 OSHA TRIR (361,571 man hours) – 2.20 • 2011 OSHA TRIR (405,644 man hours) – 2.46 • 2012 OSHA TRIR (541,883 man hours) – 1.10 • 2013 OSHA TRIR (432,219 man hours) – 0.46 • 2014 OSHA TRIR (382,816 man hours) – 0.52 • 2015 OSHA TRIR (392,367 man hours) – 0.00
0.39 0.51 0.43 0.39 0.38
2.55
1.18
0.46
0 0 0
0.5
1
1.5
2
2.5
3
2011 2012 2013 2014 2015 Total Man Hours - In Millions
Signal International
• ISO 9001:2008 Quality Management Systems Certification • Test and Inspection Plans (TIPs) are integrated with the project schedule. • QA inspectors are included in day-to-day production meetings. • Upper management is intimately aware of QA inspections, rejections, etc. • Qualified structural, pipe and tubular welding procedures: ABS ASME DNV-GL Lloyd’s Register API AWS • All shipyard welders are ABS certified • Less than one-half of one percent welding reject rate . • American Welding Society (AWS)
- Certified Welding Inspector on staff • American Society of Nondestructive Testing (ASNT)
- PT/MT/UT/VT Level II Inspector on staff • Germanischer Lloyd (GL) Certified - Welding Workshop Shipbuilding • All foremen receive training in World Marine’s QA/QC Program. • Spatial Analyzer / Theodolite used for accuracy control
Quality Counts CERTIFICATIONS
Range of Services Conversions & Upgrades • Installation of accommodation modules • Installation and testing of cranes • Installations of helo decks • Repowering (machinery upgrades) • Control system enhancements • Bollard Pull Tests – up to 150 T • CPP refurbishment plus upgrade • Azimuth thruster inspections, servicing, overhauls and installations
Ship Repair • Panamax dimensioned 22,000 ton dry dock • Berthing supporting vessels up to 1000’ in length • 4,200 ton dry dock • 100 ton revolving floating crane • Full in-house blast & paint capabilities
• In-house craftsmen; electrical, inside and outside machinist, structural, pipe, carpenters, scaffolding, QA, Safety and Environmental
Machine Shop & Fabrication • Abundance of fabrication area including covered areas with overhead cranes • Fully equipped machine shop • Lathe handling shafts up to 51-½” dia. x 55 feet in length • Panel line with single-sided welder and 8-head stiffener welder • CNC plasma/oxy burning table
Core Competencies • Shipyard No. 1 priority is safety first above all else • Yard and regulatory agencies have strong professional relationship • Management and Supervision has an average of 20+ years of maritime ship repair experience Technical Services • Full service detail design capability • 3D modeling and 3D laser scanning • Field engineering support • Dimensional accuracy control
Machine shop with highly skilled machinists Electrical shop Pipe shop CNC plasma/oxy burning table Covered panel line with single-sided welder and 8-head stiffener welder Cranes/Load Handling 100t Revolving Floating Crane Hydraulic Cranes - crawler and rubber tire ranging from 45t to 225t lifting capacity Overhead cranes with 10t to 60t lifting capacity for a combined 200t capacity South wing wall crane: 120 ft. reach with 12.5t capacity 65 ft. reach with 40t capacity North wing wall crane: 80 ft. reach with 5t capacity 25 ft. reach with 26t capacity
Yard Equipment
Dry Docks
Lift Capacity (maximum displacement): 22,000 tons
Length overall: 692 ft. (211m)
Length on blocks: 668 ft. (204m)
Clearance inside wing wall fenders: 118 ft. (36m)
Clearance (working area) between wing walls: 122 ft. (37m)
Standard block height: 6 ft. (2m)
South wing wall crane: 120 ft. reach with 12.5t capacity
65 ft. reach with 40.0t capacity
North wing wall crane: 80 ft. reach with 5.0t capacity
25 ft. reach with 26.0t capacity
Dry Dock 1 -- Panamax Floating Dry Dock
Dry Docks
Lift Capacity (maximum displacement): 4,200 tons
Length overall: 240 ft. (73.2m)
Length on blocks: 240 ft. (73.2m)
Clearance inside wing wall fenders: 83 ft. (25.3m)
Standard block height: 4 ft. (1.2m)
Dry Dock 2 -- Floating Dry Dock
New Construction Capabilities
•Launch ways, panel lines, covered build areas with overhead cranes •Manufacturing processes with Primavera driven work packages •Modular construction with a high degree of pre-outfitting •Panels, sub-assemblies, assemblies, units, modules, vessel •Can support series production or one-off’s •Launch directly from rail way to dry-dock •OSV’s, LNG and Power barges, tugs, specialty vessels, ATB’s •Diesel – electric, diesel direct drive •Dimensional accuracy control •Primarily use ShipConstructor® for 3D modeling and production drawings
RYERSON PLATES & SHAPES
SUB UNIT ASSEMBLY
UNIT ASSEMBLY
PANEL FABRICATION
BARGE LOAD OUT
Repairs
Ryan B. Roth, P.E. Vice President of Sales & Marketing
+1.251.338.7209 direct +1.251.533.8792 cell
Peter Maschke Director of International Sales
+1.251.625.6213 direct +1.251.610.5236 cell
Manuel Otano Director of Latin American Sales
+1.251.622.8535 cell [email protected]
www.worldmarine.com
SHIPBUILDER’S COUNCIL
OF AMERICA
TRC 00584