1939 inmotion cell and configuration guide hmi systems ......maximum output current for a single...

Version20141021 P a g e |1Infinitybox,LLC|www.infinitybox.com|(847)232‐1991

1939inMOTIONCellSetupandConfigurationGuideHMISystems482CRMSwitches

TableofContentsOverview .......................................................................................................................................... 2

Warnings.......................................................................................................................................... 3

J1939 inMOTION Cell Technical Details ........................................................................................... 4

inMOTION Cell Installation Steps .................................................................................................... 5

Mounting the inMOTION Cell ...................................................................................................... 5

Supplying 12‐volt Power and Ground ......................................................................................... 5

Wiring the Output Harnesses ...................................................................................................... 6

Installing Fuses ............................................................................................................................ 7

Training inMOTION ...................................................................................................................... 8

Connecting J1939 CAN Network .................................................................................................. 9

Configuring J1939 Commands from HMI Systems 482CRM ......................................................... 10

Load CANconnect Software ....................................................................................................... 10

Install Software for CAN to J1939 Adaptor ............................................................................... 10

Setting the J1939 inMOTION Cell Address ................................................................................ 11

CAN Parameter Setup ................................................................................................................ 12

inMOTION Personality Glossary ................................................................................................ 14

Track...................................................................................................................................................14 Express...............................................................................................................................................14

Powering the System ..................................................................................................................... 15

Warranty Information ................................................................................................................... 16


Overview

TheInfinityboxJ1939inMOTIONCellbringsflexiblemultiplexedpowerdistributiontoanyvehiclebuilder.UsingstandardJ1939PGNstructuresandcommands,youcancontroltheoutputsontheinMOTIONwithpracticallyanyJ1939inputdevice.

inMOTIONisauniqueproductbecauseitmanagespolaritycontrolofloadsthatchangedirection.Examplesincludewindowlifts,lockactuatorsandlinearactuators.inMOTIONalsohastheabilitytomonitorthecurrentflowingtotheload.Itlearnsthenominalcurrentrequiredtomovetheload.Iftheactualcurrentexceedsthelearnedvalue,theoutputturnsoffwhichstopsmovementoftheload.

TheJ1939inMOTIONCellcomeswithastandardconfigurationthatallowstheend‐userbroadflexibilityincreatingtheirownlayoutstosuittheiruniqueapplications.UsingsimplesoftwaretoolsfromtheirJ1939inputdevicemanufacturer,theycanquicklyconfigurethesysteminthefield.Incaseswherecustomconfigurationsarerequiredforaspecificvehicle,thesystemcanbemodifiedeasily.Contacttechnicalsupportformoredetails.


WarningsTHE INFINITYBOX J1939 INMOTION CELL IS A FUSED POWER DISTRIBUTIONMODULEFORVEHICLES.PROPERCAREMUSTBETAKENTOFUSETHEINPUTFEEDSTOTHECELLANDTHEOUTPUTFEEDSFROMTHECELL. IMPROPERFUSESELECTIONCANCAUSEDAMAGETOTHEVEHICLEELECTRICALSYSTEMRESULTINGINFIRE.PROPERCAREMUSTBETAKENTOENSURETHATPOWER IS CORRECTLYAPPLIED TOTHE INMOTIONCELL. REVERSING POLARITY TO THE POWERAND GROUND FEEDSWILL CAUSE IRREPARABLE DAMAGE TO THE CELL ANDWILL VOID THE WARRANTY.NEVER OPERATE THE INMOTION CELL WITHOUT BOTH POWER CONNECTIONHARNESSESCONNECTEDTOTHEPOWERINPUTCONNECTORS.INMOTION CONTROLS THINGS THAT MOVE INCLUDING MOTORS, SOLENOIDS ANDLINEAR ACTUATORS. USE CAUTION AND BE PREPARED FOR ANY MOVEMENT WHENSETTINGUP,TRAININGANDUSINGTHESYSTEM.INMOTION’S CURRENT LIMITING CAPABILITIES ARE NOT INTENDED TO PROTECTUSERSFROMPOTENTIALINJURYCAUSEDBYOBJECTSINTERFERINGWITHTHETRAVEL

OFAMECHANISMINORONTHEVEHICLE.ADDINGANYELECTRONICSMODULESTOAVEHICLEWILLINCREASETHEDEMANDONTHEBATTERY.CAREMUSTBETAKENTOMAINTAINACHARGEONTHEBATTERYWHENTHEVEHICLESITSIDLEFORPERIODSOFTIME.THISISESPECIALLYIMPORTANTWITHGEL‐CELL AND AGM BATTERIES. WE STRONGLY RECOMMEND INSTALLING A

DISCONNECTSWITCHTHATSEPARATESTHEELECTRICALLOADSINTHEVEHICLEFROM

THEBATTERYWHENNOTINUSE.


J1939inMOTIONCellTechnicalDetailsSystemOperatingVoltage:7.0to15.8VDCNumberofOutputs:5PairsofH‐BridgeOutputsOutputType:High‐SideSwitchedviaH‐BridgeRelaysMaximumCurrentRatingperOutput:20‐ampsMaximumCurrentRating:100‐ampsInternalFusing:StandardMini™FuseMaximumOperatingTemperature:85°CMinimumOperatingTemperature:‐20°C


inMOTIONCellInstallationSteps

MountingtheinMOTIONCellMounttheinMOTIONCellonasuitableflatsurfaceinthevehicle.Usethe4mountingpointsinthecornersofthecelland1/4–inchhardware.TherecommendedmethodtomounttheinMOTIONCellistouse¼‐inchX5/8‐inchshoulderscrews.Ifnotusingshoulderscrews,takecareastonotcrushthemountingpointsbyovertighteningthescrews.

Supplying12‐voltPowerandGroundTheinMOTIONCellgetsits12‐voltpowerandgroundfromthe2dual6.3mmconnectorsontheedgeofthecell.Eachoftheseconnectorscanacceptupto50‐amps.Sincethecellreversespolaritytotheloads,theconnectormustpassoutthegroundcurrenttothechassis.BothoftheinputconnectorsmustbeusedforpowerandgroundfortheinMOTIONCell.Thegroundwiresshouldmatchthegaugeofthepowerinputwiresandshouldbeconnectedtothevehicleground.ItisimportantthattheinMOTIONCellisgroundedtothechassisthroughametal‐to‐metalconnection.Makesuretoremoveallpaint,powdercoating,dirtandgreasefromthecontactarea.Thefollowingtablesummarizesallofthecomponentsfortheseconnectors.TheinMOTIONCellinputconnectorsusereadilyavailableconnectorcomponentsfromDelphi.SeetheinstructionsfromDelphiforproperassemblyandterminationoftheseconnectorcomponents.Table1:inMOTIONInputConnectorComponents.

DelphiPartNumber

inMOTIONInput

Connector

Connector 12085030

Terminal 12033997


Table2identifiesthepowerandgroundcavitiesontheinMOTIONinputconnectorsTable2:PowerandGroundCavitiesontheinMOTIONInputConnectors.

CavityIdentification

Function

A +12VoltsB Ground

BothofthepowerfeedwirestotheinMOTIONCellshouldbeprotectedwithafuselocatedascloselytothebatterysourceaspossible.SizethefusebasedonthegaugeofwirefeedingtheinMOTIONCell.TheTable3summarizestheproperfusesizesfordifferentwires.Table3:MaximumFuseRatingsforDifferentWireGauges.

AWGSize MaximumFuseRating(Amps)12 4010 50

WiringtheOutputHarnessesTheinMOTIONoutputconnectorsusereadilyavailableconnectorcomponentsfromDelphi.SeetheinstructionsfromDelphiforproperassemblyandterminationoftheseconnectorcomponents.TheTable4summarizesalloftheconnectorandterminalcomponentsrequiredtobuildcustomwiringharnessesforyourJ1939inMOTIONCell.Table4:inMOTIONOutputConnectorComponents.

DelphiPartNumber

inMOTION

Output

Connector

Connector/Seal 12084891

TPA 15324857

WireSeal 12015323

Terminal 12129493

Theindividualoutputwiresshouldbeproperlysizedtocarrytheoutputload.ThemaximumoutputcurrentforasingleinMOTIONoutputis20‐amps.ThetotalinMOTIONCellcancarryupto100‐amps.Exceedingthesevalueswilldamagethecellandvoidthewarranty.Table5summarizesthedetailsoftheoutputharnessesbyconnectorandcavityidentification.


Table5:inMOTIONCellOutputHarnessConnectorDetails.CavityID ConnectorA ConnectorBA Output1b Output3aB Output1a Output4bC Output2b Output4aD Output2a Output5bE Output3b Output5aFigure1identifiesalloftheconnectorsontheJ1939inMOTIONCell.

Figure1:SocketIdentificationforJ1939inMOTION.

InstallingFusesTheinMOTIONCellhasinternalfuseholderstoprotecttheoutputwiresfromshortcircuitsandlow‐overloads.TheholdersaredesignedforastandardMini™automotivefuse.Selecttheratingoffusetoprotectthesmallestgaugeofwireintheharnessforeachoutput.Neveruseafuseratedathigherthan20‐ampstoprotectainMOTIONoutput.Table6givesrecommendationsonfuseratingsfordifferentwiregauges.


Table6:MaximumFuseRatingsforDifferentWireGauges.

AWGSize MaximumFuseRating(Amps)20 1018 1516 2014 25

UseonlyOEMapprovedMini™fusestoprotecttheinMOTIONoutputs.Therearenumerousgrey‐marketmanufacturersoffusesthatareunsafeandunreliable.RecommendedmanufacturersforthesefusesareLittelfuse,Inc,BussmannandPacificEngineering.

TraininginMOTIONTheJ1939inMOTIONCellmonitorsthecurrentflowingtoeachloadattachedtoit.Beforeitwilloperatecorrectly,itmustbetrainedtolearnthenominalcurrentflowfromeachoutput.TraintheoutputtotheinMOTIONCellafterallmotorsorsolenoidsareattached.UsethemanualU&D(UpandDown)buttonsforeachpairofoutputstomoveallmotorcontrolledfunctionstoamiddleposition.Forexample,usetheUbuttontomoveawindowhalf‐wayupfromthedownposition.Onceallmotionsareinthemiddleposition,pressthetrainbuttonunderthecoveroftheinMOTIONCell.ThisisthebuttonlabeledS11.Thiswillstartthetrainingsequence.Eachoutputwillcyclefor1secondineachdirectionsothattheinMOTIONcellcanlearnthecurrentdrawforthemotororsolenoidattachedtotheoutput.WARNING!!!Pressingthetrainbuttonwillprovidepowertotheoutputs.Bepreparedforthemotororsolenoidattachedtotheoutputtomove.OutputscannotoperatefrominputstotheJ1939inputdeviceuntilthecellistrained.YoumustrepeatthetrainingprocessifnewoutputsareattachedtoinMOTION.


ConnectingJ1939CANNetworkTheCANsocketsontheJ1939inMOTIONCellconnecttheJ1939inputdevicetothecells.ThesesocketsprovidetheCANHI&LOWconnectionfortheJ1939network.TheinMOTIONCANsocketsdonotprovidepowerandgroundfortheJ1939inputdevice.ThesedevicesmustgettheirfusedpowerfromanothersourceoutsideoftheinMOTIONCell.TherearetwoCANsocketsontheinMOTIONCellsothatmultipleJ1939POWERCELLsandJ1939inMOTIONCellscanbeconnectedonthesamenetwork.AnCANterminatorplugwitha120‐ohmresistorshouldbeinsertedintothelastopenCANsocketontheJ1939network.ThetwoCANsocketsonainMOTIONCellareelectricallyidenticalsoyoucanplugtheCANconnectorintoeithersocket.Table7showsthefunction,cavityidentificationandwirecolorsfortheCANconnector.ConnectthecorrespondingwiresfromtheJ1939inputdevicetothesecavitiesintheconnector.Table7:CANConnectorWiringDetails.

CavityID Function StandardWireColor5 Ground Black6 CANLOW Green7 CANHIGH Yellow8 +12VoltPower Red


ConfiguringJ1939CommandsfromHMISystems482CRM

LoadCANconnectSoftwareFollowtheinstructionssuppliedwiththeHMISystemsCANconnectSoftwareforproperinstallation.Moreinformationcanbefoundatwww.hmisystems.net.

InstallSoftwareforCANtoJ1939AdaptorFollowtheinstallationinstructionssuppliedwithyourJ1939toUSBadaptor.


SettingtheJ1939inMOTIONCellAddressEachJ1939POWERCELLorJ1939inMOTIONCellmusthaveitsownuniqueaddressforthenetworktoworkcorrectly.Theaddressissetbyarrangingjumpersinabinarypatternunderthecoverofthecell.Figure2showshowtoproperlyorientthejumpersontheheaderstosetthecelladdress.

Figure2:CorrectOrientationoftheAddressHeaders.


CANParameterSetupForPGN’sintherangeofFF00throughFF0F,thefirst60ofthe64bitsintheavailable8bytescorrespondtooutputsonthecellsattachedtotheJ1939network.A(1)inanyofthesebitswillcauseitscorrespondingcelloutputtoreactbasedonitsconfigurationtable.OnoneJ1939network,therecanbetwodifferentgroupsofJ1939inputdevicesassignedtoPGN’sFF00throughFF0F.J1939inputdevicesinGroup1canbeassignedPGN’sFF00throughFF07andcancontrolPOWERCELLorinMOTIONcellsaddressedatA1,A2orA3..J1939inputdevicesinGroup2canbeassignedPGN’sFF08throughFF0FandcancontrolPOWERCELLorinMOTIONcellsaddressedatA4,A5orA6.SwitchesassignedtoGroup1cannotcontrolcellsassignedinGroup2.SwitchesinGroup2cannotcontrolcellsassignedinGroup1.SeeFigure4formoredetails.

Figure3:Groups,PGN’sandCellAddressesforJ1939Network.InanyJ1939networkwithamixofPOWERCELLsandinMOTIONCells,thecelladdressedasA1mustbeaPOWERCELL.AsingleinMOTIONCellmayexistonaJ1939networkifitisaddressedasA1.IfmultipleinMOTIONCellsaretobeusedinasingleJ1939network,theremustbeaPOWERCELLataddressA1,andtheinMOTIONcellsmustbeaddressedasA2andA3.


Table8summarizesthecontrolbits,theassignedpersonalitiesandthedetailsforeachoutputintheGroup1cells.Table8:ControlBitDetailsforGroup1Outputs.

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

Cell Address 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 1 1

Cell Output 1a 1b 2a 2b 3a 3b 4a 4b 5a 5b 1a 1b 2a 2b 3a 3b 4a 4b 5a 5b 1a 1b 2a 2b 3a 3b 4a 4b 5a 5b 1a 1b

Connector A A A A B A B B B B A A A A B A B B B B A A A A B A B B B B A A

Cavity ID B A D C A E C B E D B A D C A E C B E D B A D C A E C B E D B A

Personality

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Express

Express

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

Cell Address 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 X X X X X X X X X X X X X X

Cell Output 2a 2b 3a 3b 4a 4b 5a 5b 1a 1b 2a 2b 3a 3b 4a 4b 5a 5b X X X X X X X X X X X X X X

Connector A A B A B B B B A A A A B A B B B B X X X X X X X X X X X X X X

Cavity ID D C A E C B E D B A D C A E C B E D X X X X X X X X X X X X X X

Personality

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

Byte 5 Byte 6 Byte 7 Byte 8


Table9summarizesthecontrolbits,theassignedpersonalitiesandthedetailsforeachoutputintheGroup2cells.Table9:ControlBitDetailsforGroup2Outputs.

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

Cell Address 4 4 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 4 4

Cell Output 1a 1b 2a 2b 3a 3b 4a 4b 5a 5b 1a 1b 2a 2b 3a 3b 4a 4b 5a 5b 1a 1b 2a 2b 3a 3b 4a 4b 5a 5b 1a 1b

Connector A A A A B A B B B B A A A A B A B B B B A A A A B A B B B B A A

Cavity ID B A D C A E C B E D B A D C A E C B E D B A D C A E C B E D B A

Personality

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Track

Express

Express

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

Cell Address 4 4 4 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5 X X X X X X X X X X X X X X

Cell Output 2a 2b 3a 3b 4a 4b 5a 5b 1a 1b 2a 2b 3a 3b 4a 4b 5a 5b X X X X X X X X X X X X X X

Connector A A B A B B B B A A A A B A B B B B X X X X X X X X X X X X X X

Cavity ID D C A E C B E D B A D C A E C B E D X X X X X X X X X X X X X X

Personality

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

Express

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX

XXXXXX




inMOTIONPersonalityGlossaryTheJ1939inMOTIONhasapre‐configuredlibraryofpersonalitiesthatdefinehowtheoutputreactswhenitreceivesaJ1939command.Thefollowinglistdescribesthesedifferentpersonalitiesandtheirbehaviors.

TrackTrackisthemostbasicpersonality.Theoutputtracksthestateoftheinput.WhentheJ1939switchispressedorlatchedintoanONposition,itisbroadcastinganONcommandtotheinMOTIONCelloutput.ThatoutputwillremainONaslongastheJ1939inputdeviceisbroadcastingtheONcommandoruntiltheinMOTIONCelloutputturnsoffbecausetheoutputcurrentexceedsthelearnedvalue.WhentheJ1939inputdevicebroadcastsanOFFcommand,theinMOTIONoutputturnsOFF.

ExpressTheExpressfunctionwilloperatetheinMOTIONoutputlikeatoggle.ThetogglepersonalitylatchesthestateoftheinMOTIONCelloutputineitheranONorOFFstatebasedonreceivingacommandfromtheJ1939inputdevice.TheJ1939inputdevicebroadcastsacommandindicatingthatthestateoftheswitchhaschangedfromOFFtoONandbacktoOFFagain.ThisactioncausestheinMOTIONCelltochangethestateoftheoutputfromOFFtoONorONtoOFF.ThisistobeusedwithJ1939inputsdevicesthathaveamomentarymechanicalactionandbroadcastachangeinswitchstateinthepressedpositionoftheswitch.TheinMOTIONoutputwillcontinuetodrivetheoutputuntilthecelldetectsanincreaseincurrentflowingtotheoutputthatexceedsthelearnedcurrent.Thisfunctioncanbeusedtoautomaticallyextendlinearactuators.NOTE:UsetheExpressfunctionwithcaution.ThiswillcausethemotionofamotororlinearactuatorconnectedtoinMOTIONtoruncontinuously.InjuryordeathcanoccuriftheinMOTIONCellisnottrainedproperly.


PoweringtheSystemOncetheJ1939inputdevicesareproperlysetupandconfigured,connectthenetworkto+12voltsthroughtheinputharnessestothecells.After3seconds,thesystemwillbecommunicatingwiththeJ1939inputdevices.ThereisablueLEDlocatedtowardsthecenteroftheinMOTIONCellundertheclearcover.Thislightindicatesthestatusofthecommunicationonthenetwork.Whenthesystemisproperlyconnectedandcommunicating,thelightshouldblinkattherateestablishedontheHMIswitchpanel.ThelightwillalsoflashwhenitreceivesaswitchcommandfromoneoftheJ1939inputdevicesonthenetwork.IftheblueLEDdoesnotilluminateatall,checktomakesurethatyouaregettingpowertotheinMOTIONCell.


WarrantyInformationInfinitybox,LLC(“Infinitybox”)warrantsagainstanydefectsinmaterialsandworkmanshiptotheProduct’smodules,wiringharnessesandaccessorymodulesforaperiodofone(1)yearfromthefirstdateofpurchase.Subjecttothetermsofthiswarrantydescribedbelow,InfinityboxwillreplaceanysuchdefectiveProductthatisreturnedtoInfinityboxwithintheone(1)yearperiodfrominitialpurchase.ReplacementofanydefectivepartorProductwillnotextendtheapplicablewarrantyperiod.Thewarrantydoesnotapplyto:(i)anyProductthatisnotinstalledincompliancewiththeapplicableProductdocumentation;(ii)anydefectin,orfailureof,theProductresultingfromanaccident,shock,negligence,waterimmersionormisuse;(iii)anyProductthathasbeenmodified,adjusted,repaired,ordisassembledbyanypartyotherthanInfinitybox;or(iv)anydefectotherthaninmaterialsandworkmanship.ThiswarrantycoversonlytheoriginalpurchaserofProductpurchasedfromanInfinityboxauthorizeddealerintheUnitedStates.Inordertoreceivewarrantyservice,purchasermustprovideInfinityboxwithacopyofthereceiptstatingthedealername,productpurchasedanddateofpurchase.Productsfoundtobedefectiveduringthewarrantyperiodwillbereplaced(withaproductdeemedtobeequivalentorbetter)atthediscretionofInfinitybox.Infinitybox’ssoleliabilityforanydefectiveProductislimitedsolelytothereplacementofProductpursuanttothiswarranty.Infinityboxreservestherighttoreplaceanyrepairablepartswithneworrefurbishedparts.INFINITYBOXDISCLAIMSALLOTHERWARRANTIES,WHETHEREXPRESS,IMPLIEDORSTATUTORY,SUCHASWARRANTIESOFMERCHANTABILITYANDFITNESSFORPURPOSE.INNOEVENTSHALLINFINITYBOXBELIABLEFORANYPUNITIVE,INDIRECT,INCIDENTALORCONSEQUENTIALDAMAGES,INCLUDINGWITHOUTLIMITATION,LIABILITYFORLOSSOFUSE,LOSSOFPROFITS,LOSSOFPRODUCTORBUSINESSINTERRUPTIONHOWEVERTHESAMEMAYBECAUSED,INCLUDINGNEGLIGENCE.

1939 inmotion cell and configuration guide hmi systems ......maximum output current for a single...

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