Full Service Tool Guide

®

©2013 Navistar, Inc.2701 Navistar Drive, Lisle, IL 60532.

All rights reserved.

No part of this publication may be duplicatedor stored in an information retrieval systemwithout the express written permission of

Navistar, Inc.

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MaxxForce 7 Full Service 2010 • © 2013 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

1 Ztse4831 bcs breakout tee

2 Ztse4820 Fuel Injector electrical connector release tool

3 Ztse4808 cable, Glow plug breakout

4 Ztse4800 ultrasonic leak Detector

5 Ztse4796 coolant and battery refractometer

6 Ztse4785 plug Kit, oil supply block off

7 Ztse4783 Glow plug Installer sleeve

8 Ztse4850 cable, High press Fuel system

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MaxxForce 7 Full Service 2010 • © 2013 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

9 Ztse4837 Fitting, metric adapter

10 Ztse4607 Fuel line test adapter

11 Ztse4602 temp sensor breakout Harness

12 Ztse4596 relay breakout Harness

13 Ztse4583 Fuel Inlet restriction adapter

14 Ztse4526 Fuel/oil pressure test coupler

15 Ztse4517 Front Wear sleeve remover

16 Ztse4516 Front seal/sleeve Installer

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MaxxForce 7 Full Service 2010 • © 2013 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

17 Ztse4515c Installer, rear seal & sleeve

18 Ztse4762 16-pin breakout tee

19 Ztse4753 brush, eGr Valve cleaning

20 Ztse4744 tap, m16 X 2 bottoming (Head)

21 Ztse4735a els & V8 eGr breakout tee

22 Ztse4733 Installer, Injector sleeve

23 Ztse4732 remover, Injector sleeve

24 Ztse4714 compressor, piston ring

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MaxxForce 7 Full Service 2010 • © 2013 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

25 Ztse4710 Kit, Fuel system cap

26 Ztse4709 cups, Injector (6.4l)

27 Ztse4705 remover, Front Wear sleeve

28 Ztse4692 Fuel test Fitting

29 Ztse4691 Installer, Front seal

30 Ztse4681 Fuel pressure Gauge

31 Ztse4657 Fuel pressure test Kit

32 Ztse6074 connector release tool

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MaxxForce 7 Full Service 2010 • © 2013 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

33 Ztse6072 engine rotation tool

34 Ztse6060 Front Wear sleeve seal remover and Installer

35 Ztse6058 5 Wire breakout Harness

36 Ztse6052 Installer, Front crank seal

37 Ztse6038 Fuel rail pressure (Frp) breakout Harness

38 Ztse6035 bracket, cylinder Head lifting

39 Ztse6034 plates, Intake cover

40 Ztse6032 shim, rear crank seal

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MaxxForce 7 Full Service 2010 • © 2013 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

41 Ztse6031 restrictor plate tool

42 Ztse6029 oil cooler block off plate

43 Ztse6025 IaH breakout tee

44 Ztse6016 ItV/eGr breakout Harness

45 Ztse6015 Wrench, crossover tube spanner

46 Ztse6014 plug, turbo Drain block

47 Ztse6013 plug, oil supply block-off

48 Ztse6012 plugs, turbo supply block-off

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MaxxForce 7 Full Service 2010 • © 2013 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

49 Ztse6010 eGr Valve puller

50 Ztse6009 Hose, Fuel Inlet adapter

51 Ztse6002 WIF breakout tee

52 Ztse6001 Fuel pump breakout Harness

53 Ztse4993 Harness, mat breakout

54 Ztse4960 maF sensor breakout tee

55 Ztse4959 Wrench, Fuel Fitting

56 Ztse4958 FpcV breakout tee

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MaxxForce 7 Full Service 2010 • © 2013 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

57 Ztse4951 cKp & cmp pos sensor breakout tee

58 Ztse4950 cKp & cmp pos sensor breakout tee

59 Ztse4946 switch, exhaust manifold temp

60 Ztse4908 eIm power relay breakout tee

61 Ztse4896 Wrench, 17mm Flare Nut ext

62 Ztse4889 remover, rear Wear sleeve

63 Ztse4861 plugs, High pressure pump-rail

64 Ztse4510 crankcase pressure test adapt.

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MaxxForce 7 Full Service 2010 • © 2013 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

65 Ztse4498 3 banana plug Harness

66 Ztse4497 500 ohm resistor Jumper Harness

67 Ztse4485a cable, aps/IVs breakout

68 Ztse4483 eot/ect sensor breakout tee

69 Ztse4481 cylinder Head bolt Gauge

70 Ztse4458a 9 pin plug Injector test Harness

71 Ztse4435c Kit, Int. elec. eng. terminal test

72 Ztse4409 pressure test Kit

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MaxxForce 7 Full Service 2010 • © 2013 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

73 Ztse4386 critical metric taps

74 Ztse4357 Fluke DVom universal

75 Ztse4347 cable, Navistar Icp sensor

76 Ztse4210a metric thread pitch Gauge

77 Ztse4039 crankcase breather tool

78 Ztse2499 Hand operated Vacuum pump tester

79 Ztse2217a Water manometer - Kit

80 tXt1268701 medium Duty Harness repair Kit update

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MaxxForce 7 Full Service 2010 • © 2013 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

81 NQ692003b pocketmaxx (Dealer Kit) pHoto Not aVaIlable

82 NQ125032 NetIQ usb-link pHoto Not aVaIlable

83 Kl5007NaV coolant management system

84 Kl20040NaV 2010 maxxForce 7 eGr leak Detection Kit

85 K020529 bendix Data link monitoring unit

86 cF53 eZ tech pHoto Not aVaIlable

87 77066-NaV Hickok break-out tee builder and pin-out tool

88 15-637-01 clean Fuel source tool

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MaxxForce 7 Full Service 2010 • © 2013 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

89 12-801-02 ecm programming station

90 12-801-01 ecm programming station pHoto Not aVaIlable

91 00-01461-00 2010 maxxForce 7 Harness Kit pHoto Not aVaIlable

92 00-00956-08 180–pin breakout box pHoto Not aVaIlable

Item tool Number/DescrIptIoN IllustratIoN oN HaND orDer

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NOTES:

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AUDIT PERFORMED BY:________________________________________ DATE COMPLETED:___/___/_________

MaxxForce 7 Full Service 2010 • © 2013 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.