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© ABB Group February 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety – Electrical – Telecommunications – Asset Management – Enterprise Level Applications Bob Drabbant Automation Consultant/Business Development Manager

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Page 1: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB Group February 27, 2012 | Slide 1

ABB System 800xAAn Integration PlatformAutomation – Safety – Electrical – Telecommunications – Asset Management – Enterprise Level Applications

Bob DrabbantAutomation Consultant/Business Development Manager

Page 2: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB Group February 27, 2012 | Slide 23BSE068147 en

Industry Challenges

Equipment Allignedget Systems to work togetherGet People working towards the same goalsChallenges

Page 3: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Industry Challanges

© ABB Group February 27, 2012 | Slide 3

People

EquipmentSystems

Seamless Collaboration is required between People, Systems and Equipment

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 3

Page 4: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB Group February 27, 2012 | Slide 43BSE068147 en

The Challenge

"We have an immense amount to do in graphics, in video, and in bringing a unified object approach to browsing and storing data. It´s a deep problem in computer science. A deep, deep problem. We have too many stores of data today. We have file systems, message systems, directory systems, database systems and all sorts of different software that optimizes all those things. That is not going to cut it…

...Users are going to need one integrated thing that hides all those differences."

-- Bill Gates 1997 (Giants, ISBN 0-07-032934-6)

Info Explosion

Page 5: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB Group February 27, 2012 | Slide 53BSE068147 en© ABB / PA / Control SystemsFebruary 27, 2012 | Slide 5

Promoting CollaborationOne common automation platform – System 800xA

Data that comes from various sources can be accessed by multiple applications without

separate interfaces!

Benefits Include: Open Seat Licensing Efficient Engineering Organization of Information Shared Data

ABB_NonABB

DCS

Page 6: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB Group February 27, 2012 | Slide 63BSE068147 en

System 800xA offering

Options

To facilitate collaboration

Core system

Basic system-wide functionality

Hardware

Controllers, PC, Network…

A unique platform for collaboration

Core SystemOperations

Control and I/OEngineering

Device Management

Hardware

Production ManagementInformation Management

Asset Optimization

SafetyEnterprise Connectivity

Applications

System 800xA

Process & Power Automation

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 6

Page 7: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB Group February 27, 2012 | Slide 73BSE068147 en

800xAAspect Integrator Platform

MCC’s – PMS – HV/LV/MV –IEC61850

Asset Management / CMMS

FIELDBUS

Process / Safety Controllers

Remote I/O

CONVENTIONAL

Local I/O

SAFETY

Remote I/O

Control Layer

Graphic Displays

HMI Displays

Telecoms

3rd Party PLC’s

Page 8: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB Group February 27, 2012 | Slide 83BSE068147 en

Large Screen Displays

Client/Server Network

Control Network

Safety NetworkRedundant Server Center

Operator Workstations Engineering Workstations

Modbus RTU/TCP

MCC’s / PMS

IntegratedHistorian

HV/MV/LV SWGR

Networks

• Ethernet• TCP/IP• 1 Gbps• Managed Networks• VLAN Technology• Connectivity to existing LAN• Remote Access (via firewall)

FIELDBUS

Process Controllers

Remote I/O

CONVENTIONAL

Local I/O

SAFETY

Printers

Management Information Systems

Firewall

Remote I/O

CONVENTIONAL

PLC Connect

AnalyticsDUAL I/O

Safety Controllers

Telecommunications

Portable Client PC’s (Zone 2)

Radio Links

Addressable

F&G

HI Safety Controllers

800xA System Architecture

Page 9: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

800xA Offering Overview

800xA Basic Functionality

800xA Operator Effectiveness

800xA Integrated Process and Power Automation

800xA Integrated Safety

800xA Integrated Historian

800xA Integrated Enterprise Asset Management

800xA Integrated Simulation Environment

Summary – 800xA ABB’s collaboration and control system

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 10

Page 10: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

800xA - A single user environment throughout the plant

© ABB Group February 27, 2012 | Slide 11

Everyone gets the same view of plant activities

Operations

Engineering

Maintenance

A plant centric view of all information independent of system

One common way to handle all functions

One common user language

One way of working

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 11

Page 11: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Standard Operating Procedures

Internet/Intranet

Operator notes

What if...Operators always had seamless access to operational data regardless of source

Process Automation DataIncluding 3rd Party Data

Live Video

Faceplate

Page 12: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data
Page 13: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

800xA IndustrialIT – Information Flow

The System 800xA platform lets you monitor, control, optimize, and maintain from one powerful interface.

Zoom in to any level for fast answers, action, or asset management

Logical, object-based access to every component

Attach information just once for instantiation across multiple systems

Aspect Object Technology

Control

Faceplates

Trend

Graphics

Video

Asset Health

Reports

DocumentationCMMS / Calibration

Follow your

thought!

Contextual navigation based on the users job function and the task at hand allow real-time

decision making and action

Information that Follows the Asset

Page 14: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Event Information

Mechanical Drawings

What if...Maintenance personnel had consistent access to all alarm information, equipment

data, drawings etc ...

Maint. Report/

Spare Parts Inventory

Active Work Orders

Page 15: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data
Page 16: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data
Page 17: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Totally Integrated Maintenance ManagementAsset Condition Monitoring & Maintenance Workflow

AssetMonitor

DTM Asset

Optimization

EmailAlarm

Text message

Isthis Work Order

Already inCMMS ?

DismissFault Report (FR)

YesNo

CMMS

Submit Fault Report

Maintenance Technician

FIX IT!

Schedule

Work Order

© ABB / PA / Control Systems

February 27, 2012 | Slide 18

3BUS095244 en

Page 18: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Controller Configuration

GraphicsLink to supplier’s site

Column?

What if...Your engineers could configure the plant from pre-defined type solutions containing

all information ...

Fieldbus configuration

Page 19: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB / PA / Control SystemsFebruary 27, 2012 | Slide 20

Integrated Device Management

Real ObjectEach device type object includes aspects for…

Adding a device in System 800xA , you get everything you need for

Device Management, Engineering, Commissioning, Asset Optimization

and even Documentation!!

This is also the case for adding

devices.

Diagnosis

Maintenance Management

Asset Monitoring

Operation

Commissioning

Parameterization

Configuration

Product Documentation

Page 20: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB / PA / Control SystemsFebruary 27, 2012 | Slide 21

Object Oriented Engineering Inheritance is a great thing!

Inheritance ... change an object type once and the change is reflected on each tag made from that instance

System 800xA’s integrated engineering environment lets you

create objects types with much more than just control logic, such as

graphics

If you change object type’s “graphic element”, all tags created from that

object type are automatically updated.

If a graphic element used on numerous

graphics needs to be changed, there’s no need to edit every

graphic.

The next time the graphic is called up, the changes are ready. The dynamics are all the same and were

left untouched.

Page 21: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Reusable Project Solutions

Page 22: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Engineering Efficiency – Reusable Objects ABB’s System 800xA provides a best in class object

oriented engineering environment that maximizes re-use and implementation of standard, proven solutions. Instantiation of object type solutions automatically deploys solution specific requirements to child objects.

Competitors’ engineering approach is usually a ‘template’ solution which is copied and modified for each control strategy. Modifications to these “copies” have to be done individually which increases engineering time, change management complexity, and reduces the ability to enforce project standards, which introduces risk to plant availability and safety.

Business Impact

Improved safety

Improved process profitability and availability and quality

Improved engineering resource utilization

Reduced Overall Lifecycle Costs

Page 23: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Collaboration Network Topology

© ABB Group February 27, 2012 | Slide 24

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 24

Page 24: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Information that follows the assetUnique Aspect Objects

© ABB Group February 27, 2012 | Slide 25

Control

Faceplates

Trend

Graphics

Video

Asset Health

Reports

DocumentationERP/ CMMS

Plant centric information access

One Click to all information

Navigation based on job function

Real-time decisions and action

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 25

800xA VideoPower of Integration

Page 25: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

System 800xA in more detail

800xA Basic Functionality

800xA Operator Effectiveness

800xA Integrated Process and Power Automation

800xA Integrated Safety

800xA Integrated Historian

800xA Integrated Enterprise Asset Management

800xA Integrated Simulation Environment

Summary – 800xA ABB’s collaboration and control system

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 26

Page 26: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Aim – Minimize Unnecessary production Loss

Average Dollar Loss By Cause (millions of dollars)

0 20 40 60 80 100

Sabotage / arson

Natural hazard

Unknown

Mechanical failure

Process upset

Design error

Operational error

HPI = Hydrocarbon Processing IndustryFrom HPI Market Data

Source: J&H Marsh & McLennan, Inc

The global process industry loses $20

billion, or five percent of annual production due to

unscheduled downtime and poor

quality. ARC estimates that

almost 80 percent of these losses are

preventable and 40 percent are primarily

the result of operator error.

Page 27: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB GroupFebruary 27, 2012 | Slide 28

Previously

Now

Evolution of process visualizationHuman machine interface

Page 28: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Clear alarming strategy

New, improved graphic elements (e.g. spreads, profiles, color designs, etc.)

Acceptance regions clearly visible

Intuitive, fast navigation

Demonstrable improvements

Human machine interfaceKey components of implementation

Task TraditionalVisualization

High performance Visualization

Results

Recognition of abnormal situations prior to alarm

10% probability 48% probability 5 times faster

Manage abnormal situation

70% 96% 37% higher

Time to clearance 18.1 min 10.6 min 41% faster

Page 29: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Improving Operator Effectiveness Effective decision support environment

© ABB / PA / Control SystemsFebruary 27, 2012 | Slide 30

Consolidated alarms & events Right click

access to integrated information

Seamless integration, and visualization of

actionable information from multiple systems

Event Driven HMI

Page 30: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Operator Effectiveness – 800xA

All information available seamlessly in one system

Operator workplaces for multi screen workplaces and large screens

Pre-integrated ergonomic workstation environment

High performance HMI solutions Intuitive access to actionable information Ability to manage views dynamically and

effectively Reduced time to decision and action

Alarm management (alarm shelving, group alarms and alarms statistics)

Personalized workplaces Point of control Smart client Multisystem integration SMS and email messaging Integrated Process and Power Automation –

One common interface Integrated 3rd party controllers and PLC’s Integrated Live Video (CCTV) with intuitive

access to recorded material Integrated Telecom like voice

communication, public address, TMS etc. Integrated Documentation, maintenance

data and business systems

Where it all comes togetherEOW-x3 Video

Page 31: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Facilitate cooperation by modern control center designStandard workplaces and 3D design tools

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 32

SketchUp Virtual Control Room

Page 32: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Promotes Collaboration and ProductivityCommon working environment for many roles

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 33

Human FactorsReport

Page 33: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Integrated view of equipment and systemsPowerful workplace and integration

Alarm List

Trend Display Documentation

FaceplateVideo Group Display

Navigation Display Operator Note

The most feature rich operator interface available All information in one window Switch information context with just on mouse click

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 34

Page 34: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Streamlining the Operator’s Working SituationBuilt in Alarm Management

EEMUA 191/ISA 18.2 Alarm Hiding

Process state based alarm hiding

Alarm Shelving Operator temporarily removes

alarms from alarm list Alarm Response Navigation

Alarm Analysis Alarm Key Performance

Indicators for alarm system performance

Page 35: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Streamlining the Operator’s Working SituationBuilt in Alarm Management – Alarm Hiding

Page 36: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Streamlining the Operator’s Working SituationBuilt in Alarm Management – Alarm Hiding

Browse or simply write the tag name to define which object to include

Generate consistent documentation in Excel format without effort

Page 37: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB Group February 27, 2012 | Slide 38

Streamlining the Operator’s Working SituationBuilt in Alarm Management – Alarm Shelving

Shelve Alarm

Page 38: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Streamlining the Operator’s Working SituationBuilt in Alarm Management – Alarm Analysis

No of: Active, Unacknowledged, Hidden, and Shelved alarms

Alarm rates and Average, Max number of alarms per hour

Average time to acknowledge alarms

Percentages of alarms above Acceptability level (user defined)

Percentages of alarms above Intense level (user defined)

20 most frequent alarms 20 alarms that were active for the

longest time 20 still active alarms that were

active for the longest time Runtime distribution of alarm

priorities KPIs stored in history - reporting

Top 20 AlarmsTop 20 Longest in

Alarm Alarm Priority Distribution

Active alarms over time

Page 39: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Search and reporting spanning a multitude of systemsCross systems snapshot reports

Create your query, then right click and choose requested information.Used at shift change or during maintenance etc.

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 40

Page 40: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data
Page 41: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Operator Environment Supporting ProductivityAll built based on with ergonomics in focus

The best operator environment available

Offering a truly attractive and ergonomic Collaboration Environment

Based on standard Products© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 42

Page 42: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

System 800xA in more detail

800xA Background

800xA Basic Functionality

800xA Operator Effectiveness

800xA Integrated Process and Power Automation

800xA Integrated Safety

800xA Integrated Historian

800xA Integrated Enterprise Asset Management

800xA Integrated Simulation Environment

Summary – 800xA ABB’s collaboration and control system

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 43

Page 43: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Promoting CollaborationIntegrated Process and Power Automation

Process Automation Process Electrification Power Distribution

One unified approach to increase productivity and decrease downtime and maintenance cost

© ABB / PA / Control SystemsFebruary 27, 2012 | Slide 44

Page 44: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Process and Power Automation in the pastA large integration challenge

Poor working procedures Organizational barriers among

process and power department Separate system for power

automation Lack of visibility

Lack of information from electrical devices

Many protocols, lack of global standard

Cost drivers A lot of hardwiring needed Old fashioned network equipment Device specific solutions of

integration into DCS

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 45

Page 45: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Control Room

Control System

Control

Process

Protection & Control IEDs

Promoting CollaborationIntegrated Process and Power Automation

Controller

Plant Network

Controller

Profibus/Profinet

Substation Automation

Process Control Server

IEC 61850

Process & Power Workplaces

Instruments

LV SwitchgearDrives Motor starters

ProcessElectrification

ProcessInstrumentation

Plant-wide Sequence of

Events for better root cause analysis

Same operations interface and

engineering for shared information and

knowledge

Centralized Historian and

Data Archiving

Centralized Historian and Data Archiving

Common, integrated asset management

strategy

Electrical integration based

on Open Standards such as IEC 61850, Profinet/Profibus…

Electrical integration based

on Open Standards such as IEC 61850, Profinet/Profibus…

Common system therefore reduced

spare parts, training etc…

Standardized procedures, settings, control logic and

libraries

Standardized procedures, settings, control logic and

libraries

Page 46: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© 2

007

ABB

Gro

up-4

7-

No Unauthorised copies of this presentation are to be made or distributed without the Express Permission of ABB

Unified Operations and Common PlatformBased on 800xA Extended Automation System

Greater flexibility in operation of the facility Electrical dispatcher inhibits a breaker and connected loads on Process side get

blocked from operation (Picture below)

Safety & Data Security Access Control to avoid non-authorized intervention in operation of electrical

equipment

Process Operator View Electrical Dispatcher/Operator View

Page 47: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© 2

007

ABB

Gro

up-4

8-

No Unauthorised copies of this presentation are to be made or distributed without the Express Permission of ABB

Distribution1 Safety equipment 11,7 %2 Electric power distribution 11,3 %3 Instrumentation 10,6 %4 Piping specialities 8,7 %5 Lifting 8,1 %6 Pressure vessels and storage tanks 5,7 %7 Piping, pipeline, risers and umbilical 5,0 %8 AC, equipment for refrigeration 5,0 %9 Turbines 4,4 %10 Manually operated valves 4,2 %11 Pumps 3,8 %12 Power generation/transformation 3,8 %13 Communication equipment 3,1 %14 Other 3,1 %15 Safety relief valves 3,0 %16 Combustion engines 2,6 %17 Actuator operated valves 0,9 %18 Not relevant 5,2 %

100,0 %

Planned Maintenance by Asset *Class* North Sea Platform example

Typical scope for Asset Management Tools

Extending Asset Management into electrical

equipment

Customer BenefitsOptimized Maintenance Strategy

Monitoring

Reporting

AnalyzingDecision

ActionSubmit

Page 48: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Control network

Client/Server network

IEDs for Bay Protection, Generator Protection, Transformer Protection,Motor Protection…

IEC61850 network

IEC61850 GOOSE

IEC61850MMS

Workplace

Operator Workstation

Integrated Process and Power AutomationElectrical Integration – IEC61850

Up to 80 Per Network

Engineer Workstation Firewall to Enterprise Layer

System 800xA

AC 800M “IED”HorizontalIntegration

IEC61850 OPC server

VerticalIntegration

PMS Application

Page 49: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB Group

February 27, 2012 | Slide 50

What does the PMS offer

Configurable Solution

Network Determination

Load Shedding

Power Control

Generator Control

Synchronisation

Breaker Control

Motor Control

Tap Changer Control

1ms Resolution on system events

Integrated Process and Power AutomationElectrical Integration – Power Management Solution

Page 50: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Vertical/Horizontal Communications

Page 51: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Load Shedding

Page 52: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Integrated Asset Management

Page 53: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Access to Disturbance Records

Page 54: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Access to Disturbance Records

Page 55: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Parameterise the IED

Page 56: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

System 800xA in more detail

800xA Basic Functionality

800xA Operator Effectiveness

800xA Integrated Process and Power Automation

800xA Integrated Safety

800xA Integrated Historian

800xA Integrated Enterprise Asset Management

800xA Integrated Simulation Environment

Summary – 800xA ABB’s collaboration and control system

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 57

Page 57: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Promoting CollaborationIntegrated Process Control and Safety

Plant-wide Sequence of Events

Same operations interface and engineering

Centralized Historian and

Data Archiving

Centralized Historian and Data Archiving

Common, integrated asset management

strategy

Common system therefore reduced

spare parts, training etc…Process control

and safety in the same HI controller Centralized

Historian and Data Archiving

Process control and safety running in

separate controllers

Page 58: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Powerful Safety EngineeringEfficient working methods

One uniform engineering environment Process and Safety engineering done in

the same tool

One engineering documentation set

Protection of SIL classed functions Download prohibited if SIL requirements

are not fulfilled

Confirmed on-line write (HMI)

Firewall mechanisms

CRC protection on several layers

3

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 60

Page 59: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

800xA Integrated Safety is proven world-wideInstalled Base

Proven in use

30 years of experience of integrated safety

1,000 AC 800M HI controllers in operation

1,000 more safety controllers in the project pipeline

ABB project organizations all over the world certified for safety engineering

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 61

Page 60: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

System 800xA in more detail

800xA Basic Functionality

800xA Operator Effectiveness

800xA Integrated Process and Power Automation

800xA Integrated Safety

800xA Integrated Historian

800xA Integrated Enterprise Asset Management

800xA Integrated Simulation Environment

Summary – 800xA ABB’s collaboration and control system

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 62

Page 61: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB Group

February 27, 2012 | Slide 63

3-rd PartyHarmony

Advant

Data Collector

800xA HistoryDeployment Architecture

TPPS Server(s)

AC800 M

Connectivity Server

Client Server Network

Third Party Server(s)Connectivity Server(s)

Plant Information Network

800xA History

Data Collector

DCN

Data Collector

DCNCombined CS + DCN

-Data collection -buffer collection-fault tolerant

- real-time values- raw history + aggregates- alarms and events-calculations-data access

ODBCOPC DA & HDA

DCN

Control Network

DCN

DCN

3-rd Party

Production Report Event Report….Reports/Data Access

Standalone DCN

Secured, Encrypted and Compressed data transfer

Page 62: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

High performance historian engine Cyber-secure data collection with

redundancy Firewall friendly communication Seamless history access in

System 800xA platform Ease of engineering/Single point

configuration

800xA History Features

Controllers

Plant Network / Intranet / Internet

800xA Smart Client

Controllers

Router / Firewall

Router / Firewall

800xA History

Data Collector Data Collector

Page 63: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB Group

February 27, 2012 | Slide 65

Common Engineering

Log Configuration Aspect

Current History Log

Aggregate Log

External Log

Bulk Import Tool

Automatic One-Time Configuration

Automatically maintain History tag definitions so they match System 800xA data points

Tag synchronization automatically builds the History database from the System 800xA log configuration

Changes to the System 800xA points are automatically sent to History when they occur, reducing administration and maintaining the integrity of the database

Tag Definitions are Accurate

Updated on a timely basis

Kept current without manual intervention

Automated Tag Synchronization

Page 64: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

System 800xA in more detail

800xA Basic Functionality

800xA Operator Effectiveness

800xA Integrated Process and Power Automation

800xA Integrated Safety

800xA Integrated Historian

800xA Integrated Asset Management

800xA Integrated Simulation Environment

Summary – 800xA ABB’s collaboration and control system

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 66

Page 65: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Asset Management Industry Facts and TrendsIndustry facts

In the past many companies viewed maintenance as a necessary evil

Traditional maintenance practices result in lower return on assets

Corrective and scheduled maintenance

Instrument unavailability

Inefficient work processes

Today it is viewed as a strategic opportunity In North America, Over US$20 Billion, or

almost 5% of total production is lost each year due to unscheduled downtime.”

– ARC Insights

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 67

Page 66: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Maintenance Saving PotentialEfficient working methods

Current methods at hand1. Corrective: On failure (55%)

2. Preventive: On schedule (35%)

3. Predictive: On condition (10%)4. Reliability centered: Mix the above based

upon the role of the individual asset and its safety and criticality status

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 68

Page 67: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Throughput

Time

Partial shut-down

Plant upset

Shut-downStartup

Reliability Centered Maintenance (RCM) Focus on criticality of equipment

Apply the technique that is appropriate based upon the criticality of the equipment

Blend of maintenance techniques

Reactive

Preventive

Predictive

BEP

Typical ~55%

~31%

~12%

Improvement Potential with 800xA Tailor conditions based upon criticality and severity

World Class <10%

25%-35%

45%-55%

Page 68: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Facilitating Predictive Maintenance Reduced down-time requirements for Maintenance

Reduced maintenance cost on devices that did not need attention

Reduced Time to Repair Diagnostics aids, Recommended actions readily available

Documentation and Standard Operating Procedures one click away

Streamlined maintenance workflow Integrated maintenance procedure, calibration and CMMS

No manual data entry errors, paper work reduction,

Facilitating Proactive Root Cause Elimination Identifying “repeat” offenders

Failure Avoidance Detecting conditions leading to failures in advance allowing for corrective action

prior to failure

The Objectives of Asset Management

Page 69: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Cost saving over the whole asset life800xA Integrated Asset ManagementSavings

Maintenance savings thanks to reliability centered procedures

Same system and HMI for all assets means one common set of tools, working methods and documentation

Supervision of

Process equipment health

Electrical equipment health

Automation system and IT infrastructure health

Performance

Run-time

DeviceData

AssetCondition

AssetMonitor

MaintenanceCondition

MaintenanceWork Order

Fault Reportin CMMS

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 71

Page 70: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

System 800xA Integrated Enterprise Asset Management

ISA-S95 defines Level 3 Maintenance scope

CMMS integration and Calibration Integration

Ventyx and Mincom products and services

Page 71: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

ABB Integrated OperationsEnabling Predictive Maintenance

“Predictive maintenance saves time and energy. Studies indicate that a proper predictive maintenance program saves between 8% and 12% more than a purely preventive maintenance program. In fact, the following average savings are typical within industrial settings:

Return on investment: Up to 1,000%Reduction in maintenance costs: 25% to 30%Elimination of breakdowns: 70% to 75%Reduction in downtime: 35% to 45%Increase in production: 20% to 25%”

Source: US Department of Energy (http://www1.eere.energy.gov/femp/program/om_predictive.html)

Page 72: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Condition Monitoring System…more than instruments

© ABB Group February 27, 2012 | Slide 74

Rotating Equipment Valves Instrumentation Static Equipment

Metering Electrical HVAC F&G Detectors

Subsea Marine Analyzers Telecommunication

Performance Control loop IT Equipment …

Page 73: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

System 800xA– Asset Monitor Portfolio

Basic AM

Ass

et M

onito

r Por

tfolio

Field-device AM

PC, Software & Network AM

Control Network AM

Machine AM

Plant Performance AM

ElectricalEquipment AM

Plant Equipment AM

3rd Party Integration AM

Pumps, compressors, … Motors, Control loops, …

ABB Harmony ABB AC800M ABB Melody Servers, Clients Switches, Printers, …

HART, Profibus, Fieldbus FOUNDATION ABB devices 3rd party: Metso, Yokogawa, E&H, …

High/Low Limit supervision for signals Runtime check, event counter OPC Quality & Boolean check

IEDs, Motor controllers, motor starters LV, MV Drives Switches, …

Heat-exchangers, … Control loops, …

RealTime Production Intelligence AM Plant-wide disturbance

Condition Monitoring Tools (SystemOne, PumpExpert, …)

© ABB / PA / Control SystemsFebruary 27, 2012 | Slide 753BUS095244 en

Page 74: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

800xA Asset Optimization

Asset Condition Monitor

Critical Asset Alarm List

Fault Report Viewer

Fault Report Submitter to

CMMS

Network and PC Asset Monitoring

800xA System Asset Optimization

Page 75: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Control Loop Asset Monitor

Page 76: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Heat Exchanger Monitoring

Page 77: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

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Integrated Electrical Asset ManagementLow Voltage MCC integration - Profinet

Proactive: “Operating Hours Alarm”

Page 78: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

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Integrated Electrical Asset ManagementMV/HV feeder protection IED – IEC 61850

REF615 Condition Monitoring Functions Circuit Breaker Status

Operation Monitoring Time

Breaker Contact Travel Time

Operations Cycle Counter

Spring Charge Indication –accumulated energy

Breaker Wear – remaining life of the breaker

Accumulated Energy

Gas Pressure Supervision

Page 79: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

ABB Integrated OperationsRealizing the value of a modern maintenance strategy

Situation: Gradually evolving fault with a critical machine

Page 80: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

ABB Integrated OperationsRealizing the value of a modern maintenance strategy

Asset Monitor sends alarm to operator, actions are taken immediatelyto avoid a shutdown while critical maintenance is planned

Page 81: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

ABB Integrated OperationsRealizing the value of a modern maintenance strategy

Maintenance strategy has identified this machine as critical, and additional instrumentation is included in the design. Combined effect of temperature and vibration causes the Asset Monitor/Equipment Monitor to flag a maintenance event. This event initiates a workflow where onshore experts diagnose the machine and generate a rapid maintenance work order

Page 82: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

ABB Integrated OperationsRealizing the value of a modern maintenance strategy

Performance monitoring system has detected a declining performance and flags this to the centralized maintenance support crew. After conferring with operations and receiving on-line support from the OEM’s, the problem is diagnosed and maintenance is rescheduled to be performed at the earliest opportunity

Page 83: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

ABB Integrated OperationsRealizing the value of a modern maintenance strategy

The operator has a centralized predictive maintenance support team that monitors all critical machines. Using information from several sources (Drive Monitor, vibration monitor, performance monitor, operator observation), the potential problem is flagged in a very early stage. A regular maintenance shutdown is used to fix the problem .

Page 84: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

ABB Integrated OperationsRealizing the value of a modern maintenance strategy

An active maintenance strategy with structured work process and modern tools enables early fault detections, reduces costs and avoids expensive breakdowns

Page 85: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

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Messenger service sends messages with alarm information to pagers, email accounts, and SMS/GSM devices configured to receive them

Configurable user groups assign messages to specific individuals or groups

Message handler allows specification of source and destination, time to wait for acknowledgement before resending, and number of attempts before changing destination

Message scheduling allows configuration of times that each user receives message

Remote Alarming to Key Plant Personnel

Common Notification Framework with System 800xA

Page 86: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

System 800xA in more detail

800xA Basic Functionality

800xA Operator Effectiveness

800xA Integrated Process and Power Automation

800xA Integrated Safety

800xA Integrated Historian

800xA Integrated Asset Management

800xA Integrated Simulation Environment

Summary – 800xA ABB’s collaboration and control system

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 90

Page 87: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB ASFebruary 27, 2012 | Slide 91

IndustrialIT Training SimulatorSystem 800xA used for training and testing

Increased safety and productivity

Lifecycle simulator

System 800xA extended with simulator functionality Realistic training and test

environment

Runtime Simulation Functions

Interfaces independent of model vendor

Engineering

Easy configuration and maintenance

Proc

ess

Mod

el &

Inst

ruct

or S

tatio

n

I/O simulation ITS Link

Sim

ulat

or

Con

trol

roo

m

Soft Controllers

Plan

t C

ontr

ol r

oom

Proc

ess

AC

800

M

System 800xA

Plant system Simulator system

Cost-effective, comprehensive process simulator reduces start-up time and costs, assure longer life,

and lower lifecycle costs

Page 88: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB ASFebruary 27, 2012 | Slide 92

Control systemSoft ControllersSimulate I/OOPC DA

Runtime Simulation Functions

IndustrialIT Training SimulatorRealistic Training and Test Environment

System 800xAconfiguration

Proc

ess

Mod

el

I/O ITS Link

Sim

ulat

or

Con

trol

room

Simulator system

Soft Controllers

AC 8

00M

Plan

t C

ontr

ol ro

omPr

oces

s

AC 8

00M

AC 8

00M

AC 8

00M

AC 8

00M

Plant system

Inst

ruct

or S

tatio

n

Page 89: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

© ABB ASFebruary 27, 2012 | Slide 93

IndustrialIT Training Simulator Realistic Training and Test Environment

Update with System 800xA configuration Use standard tools to transfer

configuration for 800xA and control system

Identical operator environment Faceplates, displays, Alarm &

Event lists, trends

Physical I/O for operator panels and switch boards

Identical control logic environment Execution and Engineering tools

Runtime simulation functions

Simulate I/O through a dynamic process model

Identical operator environment

Identical control execution

Page 90: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data
Page 91: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

System 800xA in more detail

800xA Basic Functionality

800xA Operator Effectiveness

800xA Integrated Process and Power Automation

800xA Integrated Safety

800xA Integrated Historian

800xA Integrated Asset Management

800xA Integrated Simulation Environment

Summary – 800xA ABB’s collaboration and control system

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 95

Page 92: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

Meeting the Challanges

© ABB Group February 27, 2012 | Slide 96

People

EquipmentSystems

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 96

Page 93: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

System 800xA – Our customers Collaboration System

Welcome to The Power of Integration!

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 97

Page 94: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

System 800xA – Is widely usedProven in use System 800xA has been delivered in over

100 countries

In 7 years we have sold:

8,000 800xA systems

Over 52,000 AC 800M controllers (since Jan 2004)

Over 35,500 Operator workstations (since Jan 2004)

Over 27 million S800 I/O channels

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 98

Page 95: ABB System 800xA · PDF fileFebruary 27, 2012 | Slide 1 ABB System 800xA An Integration Platform Automation – Safety ... HPI = Hydrocarbon Processing Industry. From HPI Market Data

System 800xA – The market leaderLeading supplier of DCS systems world wide

© ABB Group February 27, 2012 | Slide 99

2010 2009 2008ABB 21,8 21,4 18,2Siemens 15,1 15,6 16,7Honeywell 13,1 13,2 14,1Yokogawa 12 11,7 11,8Emerson Process Management 10,7 11,4 11,1Invensys 6,9 7 10,9Rockwell Automation 3,6 3,5 3,2Alstom 2,7 2,6 2,1Yamatake 2,2 2,2 2

Source: ARC 2010 DCS World Wide Outlook (September 2011)

© ABB Group 3BSE068027 enFebruary 27, 2012 | Slide 99

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© ABB Group February 27, 2012 | Slide 100