accessory applicatio aii 40320 fog lights 2009 ridgeline · pdf file2009 ridgeline aug 2008...

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Publications No. Issue Date INSTALLATION INSTRUCTIONS n o i t a c i l p p A y r o s s e c c A ) 08 8 0 ( I 40320 I A . d e v r e s e R s t h g i R l l A . c n I , . o C r o t o M a d n o H n a c i r e m A 8 0 0 2 © 1 of 13 08V31-SJC-1A00-91 AII 40320 FOG LIGHTS P/N 08V31-SJC-100B 2009 RIDGELINE AUG 2008 PARTS LIST Left fog light Right fog light Fog light harness Switch harness Switch Relay 6 Tapping-screws, 5 x 16 mm 17 Wire ties Fuse (20A) TOOLS AND SUPPLIES REQUIRED Phillips screwdriver Flat-tip screwdriver Diagonal cutters Ratchet 10 mm Socket 10 mm Combination wrench Blanket Illustration of the Fog Lights Installed on the Vehicle FUSE (20A) RELAY RIGHT FOG LIGHT FOG LIGHT HARNESS LEFT FOG LIGHT SWITCH HARNESS SWITCH

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Page 1: Accessory Applicatio AII 40320 FOG LIGHTS 2009 RIDGELINE · PDF file2009 RIDGELINE AUG 2008 PARTS LIST Left fog light Right fog light Fog light harness ... • Use only a Honda G enuine

Publications No.

Issue DateINSTALLATIONINSTRUCTIONS

noitacilppAyrosseccA

)0880( I 40320IA.devreseR sthgiR llA – .cnI ,.oC rotoM adnoH naciremA 8002 © 1 of 1308V31-SJC-1A00-91

AII 40320FOG LIGHTS

P/N 08V31-SJC-100B2009 RIDGELINE

AUG 2008

PARTS LIST

Left fog light

Right fog light

Fog light harness

Switch harness

Switch

Relay

6 Tapping-screws, 5 x 16 mm

17 Wire ties

Fuse (20A)

TOOLS AND SUPPLIES REQUIRED

Phillips screwdriver

Flat-tip screwdriver

Diagonal cutters

Ratchet

10 mm Socket

10 mm Combination wrench

Blanket

Illustration of the Fog Lights Installed on the Vehicle

FUSE (20A)

RELAY

RIGHT FOG LIGHT

FOG LIGHT HARNESS LEFT FOG

LIGHT

SWITCH HARNESS

SWITCH

Page 2: Accessory Applicatio AII 40320 FOG LIGHTS 2009 RIDGELINE · PDF file2009 RIDGELINE AUG 2008 PARTS LIST Left fog light Right fog light Fog light harness ... • Use only a Honda G enuine

2 of 13 .devreseR sthgiR llA – .cnI ,.oC rotoM adnoH naciremA 8002 ©)0880( 40320 IIA

INSTALLATION

1. Make sure you have the anti-theft code for the audio and navigation system (if equipped).

2. Disconnect the negative cable from the battery.

Removing the vehicle parts

3. Remove the air intake duct and the front bulkhead cover (twelve clips).

Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”

9 CLIPS

FRONT BULKHEAD COVER

3 CLIPS

4. Remove the front bumper (one clip, four bolts, two short step bolts and four self-tapping screws). Have an assistant help you when removing the front bumper. Place the front bumper on a blanket after removal.

5. Remove the clip that fastens the washer reservoir tank.

2 SHORT STEP BOLTS

4 BOLTS

FRONT BUMPER

4 SELF-TAPPING SCREWS

CLIP

CLIP

WASHERRESERVOIRTANK

FRONT

AIR INTAKE DUCT

Page 3: Accessory Applicatio AII 40320 FOG LIGHTS 2009 RIDGELINE · PDF file2009 RIDGELINE AUG 2008 PARTS LIST Left fog light Right fog light Fog light harness ... • Use only a Honda G enuine

)0880( I 40320IA.devreseR sthgiR llA – .cnI ,.oC rotoM adnoH naciremA 8002 © 3 of 13

Routing the Fog Light Harness

6. Locate the vehicle 1-pin connector, and remove the black tape to release the connector.

7. Plug the fog light harness 1-pin connector into the vehicle 1-pin connector.

FRONT

VEHICLE 1-PIN CONNECTOR

FOG LIGHT HARNESS 1PIN CONNECTOR

BLACK TAPERemove.

FOG LIGHT HARNESS

RIGHT HEADLIGHT

8. Route the fog light harness ground terminal to the underside of the vehicle.

9. Secure the fog light harness ground terminal to the vehicle frame with one ground bolt.

FOG LIGHT HARNESS GROUND TERMINAL

FRONTFOG LIGHT HARNESS

GROUND BOLT

VEHICLE FRAME

RIGHT HEADLIGHT

Page 4: Accessory Applicatio AII 40320 FOG LIGHTS 2009 RIDGELINE · PDF file2009 RIDGELINE AUG 2008 PARTS LIST Left fog light Right fog light Fog light harness ... • Use only a Honda G enuine

4 of 13 .devreseR sthgiR llA – .cnI ,.oC rotoM adnoH naciremA 8002 ©)0880( I 40320IA

10. Route the fog light harness 2-pin connector (shorter side) as shown, and align the green-taped part of the fog light harness with the vehicle clip.

11. Secure the fog light harness to the vehicle harness with one wire tie.

FOG LIGHT HARNESS

FRONT

VEHICLE HARNESS

VEHICLE CLIP

GREENTAPE

WIRE TIE

FOG LIGHT HARNESS 2-PIN CONNECTOR

12. Route the fog light harness 2-pin connector (longer section of the harness) along the vehicle harness to the left side of the vehicle as shown.

13. Secure the fog light harness to the vehicle harness with four wire ties.

FRONT

4 WIRE TIES

FOG LIGHT HARNESS

VEHICLE HARNESS

Page 5: Accessory Applicatio AII 40320 FOG LIGHTS 2009 RIDGELINE · PDF file2009 RIDGELINE AUG 2008 PARTS LIST Left fog light Right fog light Fog light harness ... • Use only a Honda G enuine

© 2008 American Honda Motor Co., Inc. – All Rights Reserved. AII 40320 (0808) 5 of 13

14. Route the fog light harness 2-pin connector (longer section of the harness) along the vehicle harness to left side of the vehicle as shown.

15. Secure the fog light harness to the vehicle harness with five wire ties.

VEHICLE HARNESS

FRONT

VEHICLE HARNESS

5 WIRE TIES

FOG LIGHT HARNESSFOG LIGHT HARNESS 2-PIN CONNECTOR

16. Route the fog light harness 2-pin connector (longer section of the harness) along the vehicle harness to left side of the vehicle as shown.

17. Secure the fog light harness to the vehicle harness with two wire ties.

FRONT

VEHICLE HARNESS

2 WIRE TIES

FOG LIGHT HARNESS

FOG LIGHT HARNESS 2-PIN CONNECTOR

Page 6: Accessory Applicatio AII 40320 FOG LIGHTS 2009 RIDGELINE · PDF file2009 RIDGELINE AUG 2008 PARTS LIST Left fog light Right fog light Fog light harness ... • Use only a Honda G enuine

6 of 13 .devreseR sthgiR llA – .cnI ,.oC rotoM adnoH naciremA 8002 ©)0880( I 40320IA

18. Route the fog light harness 2-pin connector (longer section of the harness) along the vehicle harness to the left side of the vehicle as shown.

19. Secure the fog light harness to the vehicle harness with two wire ties.

FRONT 2 WIRE TIES

FOG LIGHT HARNESS

VEHICLE HARNESS

LEFT HEADLIGHT

FOG LIGHT HARNESS 2-PIN CONNECTOR

20. Align the green-taped part of the fog light harness with the vehicle clip, and secure the fog light harness to the vehicle harness with one wire tie.

Installing the Fog Lights

21. Remove the left cover from the front bumper (three retaining tabs).

FRONT

VEHICLE HARNESS

WIRE TIE

FOG LIGHT HARNESS

VEHICLE CLIP

GREENTAPE

FRONT BUMPER

LEFT COVER

3 RETAINING TABS

Page 7: Accessory Applicatio AII 40320 FOG LIGHTS 2009 RIDGELINE · PDF file2009 RIDGELINE AUG 2008 PARTS LIST Left fog light Right fog light Fog light harness ... • Use only a Honda G enuine

)0880(I 40320IA.devreseR sthgiR llA – .cnI ,.oC rotoM adnoH naciremA 8002 © 7 of 13

22. Insert the left fog light to the front bumper with three self-tapping screws.

23. Repeat steps 21 and 22 on the right side.

24. With the help from an assistant, plug each fog light harness into the fog lights.

25. Reinstall the front bumper. Have an assistant help you when installing the front bumper.

FRONT BUMPER

LEFT FOG LIGHT

3 SELF-TAPPING SCREWS

832407AE

FOG LIGHT HARNESS 2-PIN CONNECTOR

LEFT FOG LIGHT

FRONT BUMPER

FOG LIGHT HARNESS 2-PIN CONNECTORRIGHT

FOG LIGHT

Installing the Relay and Fuse (20A)

26. Remove the relay block cover (two retaining tabs).

RELAY BLOCK COVER

2 RETAINING TABS

RELAY BLOCKFRONT

RIGHT HEADLIGHT

Page 8: Accessory Applicatio AII 40320 FOG LIGHTS 2009 RIDGELINE · PDF file2009 RIDGELINE AUG 2008 PARTS LIST Left fog light Right fog light Fog light harness ... • Use only a Honda G enuine

8 of 13 AII 40320 (0808) © 2008 American Honda Motor Co., Inc. – All Rights Reserved.

27. Install the relay into the vehicle relay block.

VEHICLE RELAY BLOCKFRONT

RELAY

CONNECTING POINT

28. Remove the fuse cover (four retaining tabs).

4 RETAINING TABS

FUSE COVER

FUSE CASE

FRONT

Page 9: Accessory Applicatio AII 40320 FOG LIGHTS 2009 RIDGELINE · PDF file2009 RIDGELINE AUG 2008 PARTS LIST Left fog light Right fog light Fog light harness ... • Use only a Honda G enuine

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29. Install the fuse (20A) in to the fuse case as shown.

Routing the Switch Harness

30. Remove the left dashboard side cover (seven clips).

FUSE CASE

FRONT

FUSE CASE

FUSE (20A)

CONNECTING POINT

FRONT VIEW

LEFT DASHBOARD SIDE COVER

7 CLIPS

31. Remove the driver’s dashboard lower cover (one self-tapping screw, nine clips, unplug one vehicle connector).

32. Remove the switch lid from the driver’s dashboard lower cover, and install the switch to the driver’s dashboard lower cover.

VEHICLE CONNECTOR

9 CLIPS

DRIVER’S DASHBOARD LOWER COVER

SELF-TAPPING SCREW

DRIVER’S DASHBOARD LOWER COVER

SWITCH

SWITCH LID

Page 10: Accessory Applicatio AII 40320 FOG LIGHTS 2009 RIDGELINE · PDF file2009 RIDGELINE AUG 2008 PARTS LIST Left fog light Right fog light Fog light harness ... • Use only a Honda G enuine

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33. Unplug the vehicle 3-pin connector and plug the switch harness 3-pin connector into the vehicle 3-pin connector as shown.

34. Route the switch harness 5-pin and 10-pin connector to the dashboard lower cover opening.

35. Secure the switch harness to the vehicle harness with two wire ties.

VEHICLE 3-PIN CONNECTOR

SWITCH HARNESS 3-PIN CONNECTOR

SWITCH HARNESS 3-PIN CONNECTOR

VEHICLE 3-PIN CONNECTOR

FUSE BOX

DASHBOARD LOWER COVER OPENING

SWITCH HARNESS 5-PIN AND 10-PIN CONNECTOR

SWITCH HARNESS VEHICLE

HARNESS

2 WIRE TIES

36. Plug the vehicle VSA switch 10-pin connector into the switch harness 10-pin connector.

37. Plug the switch harness 10-pin connector (gray) into the fog light switch, and plug the switch harness 10-pin connector (gray) into the vehicle VSA switch.

DASHBOARD LOWER COVER OPENING

VSA SWITCH 10-PIN CONNECTOR

SWITCH HARNESS 10-PIN CONNECTOR

SWITCH HARNESS 10-PIN CONNECTOR

DRIVER’S DASHBOARD LOWER COVER

SWITCH

SWITCH HARNESS 5-PIN CONNECTOR

VSA SWITCH

Page 11: Accessory Applicatio AII 40320 FOG LIGHTS 2009 RIDGELINE · PDF file2009 RIDGELINE AUG 2008 PARTS LIST Left fog light Right fog light Fog light harness ... • Use only a Honda G enuine

)0880( 40320IIA.devreseR sthgiR llA – .cnI ,.oC rotoM adnoH naciremA 8002 © 11 of 13

USE AND CARE

How to Operate Fog Lights

• Turn the headlight switch to the “ ” position (headlights on low beam).

• Turn the fog light switch on (indicator is on).

NOTE: The fog light lenses can cloud when the outside temperature is cold; this is normal and should go away in warm weather.

• If the fog lights do not come on, check the fuse and all the connectors, including the ground cable.

Fog Light Aim Adjustment

• Adjust the aiming according to local laws and regulations.

• To adjust, turn the adjustment screw in or out until the correct aim is obtained.

ADJUSTING SCREW

To raise. To lower.

BULB REPLACEMENT

1. Remove two bolts, and peel down the under cover and inner fender.

2. For this procedure, insert your hand inside of the inner fender peeled aside in step 1. Unplug the connector from the fog light, and remove the bulb.

FRONT BUMPER

BOLT

Turn.

BOLT

UNDER COVER

FRONT BUMPER

FOG LIGHT

BULB

Page 12: Accessory Applicatio AII 40320 FOG LIGHTS 2009 RIDGELINE · PDF file2009 RIDGELINE AUG 2008 PARTS LIST Left fog light Right fog light Fog light harness ... • Use only a Honda G enuine

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3. Install the new bulb and socket to the fog light.

• Use only a Honda Genuine halogen light bulb of specified wattage.Rating: 12V 55W H11 Halogen Light BulbP/N33165-S5A-003

• Do not touch the bulb. Oily or greasy substances on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is touched accidentally, wipe it clean with a soft cloth that has been dampened with a denatured alcohol or a mild detergent solution.

• When installing the new bulb, align the cutout on the fog light with the tab on the new bulb and turn the new bulb in completely. If not properly aligned, the fog light may blind oncoming drivers.

4. Reinstall all removed parts. Check that the wire harnesses are not pinched. Be sure to tighten the clip and bolts securely.

5. Check the operation of the fog light; adjust the aim if necessary.

FOG LIGHT

NEW BULB

Turn.

NEW BULB

FOG LIGHT HARNESS

Page 13: Accessory Applicatio AII 40320 FOG LIGHTS 2009 RIDGELINE · PDF file2009 RIDGELINE AUG 2008 PARTS LIST Left fog light Right fog light Fog light harness ... • Use only a Honda G enuine

© 2008 American Honda Motor Co., Inc. – All Rights Reserved. AII 40320 (0808) 13 of 13

CIRCUIT DIAGRAM

LIGHT SWITCH

OFF Low Hi

ON

OFF - - --

---FO

G L

IGH

T

SW

ITC

H

BLK

YEL

BLU

GRN

RED

WHT

LT BLU

BRN

ORN

PUR

NAT

PNK

GRY

LT GRNLIGHT BLUE

WHITE

RED

GREEN

BLUE

YELLOW

BLACK BROWN

ORANGE

PURPLE

NATURAL

PINK

GRAY

LIGHT GREENON

DIMMER SWITCH

Hot at all Times

Hot with Headlight Switch in Head, and Dimmer Switch in Low

Hot with Headlight Switch in Park or Head

20A

WHT

RED / GRN

RED / GRN

RED / BLKRED / GRN

RELAY

WHT / GRN

WHT / GRN

FRONT FOG LIGHT

BLK

BLK

BLK RED

1 2

YEL / RED

Switch1 = Indicator2 = Switch Illumination