Powerful Visibility. Superior Decisions.

Achieve Lean Maintenance by

Integrating HMI/SCADA and CMMS

Ed Garibian

President

egaribian@erportalsoftware.com

• Minimize

Service/Maintenance Costs

• Optimize asset

performance & functionality

What are Maintenance Managers

Asked to Do?

Additional

Challenges

• Complex customer service

dynamics

• Government scrutiny

• Consumers

• Businesses

• Associates

• Families & Children, etc

Always Striving For:

• Lean maintenance

operations

• Improving asset

utilization & life

Welcome to

Maintenance (Enterprise computing) Island

HMI Interoperability

Approaches

• Rounds (paper, spreadsheets, etc)

• Database Polling (warehousing)

• Middleware Application

• Maintenance Management

with HMI integration

HMI Interoperability

Factors to Consider

• Utilization based PMs

• Condition based Maintenance

Objectives/Goals

HMI Interoperability

Factors to Consider

• Security

• IT Resources

• Existing Systems

• Costs

Existing Realities

HMI Interoperability

Factors to Consider

Return on Investment

HMI Interoperability

Summary

• Data Warehouse

• Middleware application

• Spreadsheet & paper

• Maintenance

management with HMI

integration

Issues to consider if

Choosing a CMMS

• Select feature/benefits

specific to your needs

• CMMS with seamless

HMI/SCADA integration

• Ensure architecture

enables interoperability

Or

Suggested CMMS

Architecture Attributes

XML core

Web services and OPC protocols

Microsoft SQL database support

Browser-based user interface

Mobile device support

• The right maintenance at the right time

• Reduce lost production

• Planned Maintenance is in lower cost

than break-fix.

Reduce Equipment Failures

Attributes and Benefits of

Condition based Maintenance Management

Reduce Excessive Maintenance

• Operator driven reliability/TPM

• Operators can view and create

work orders directly from HMI

Bridge between operations & maintenance

Attributes and Benefits of

Condition based Maintenance Management

Interoperability Benefits

• Higher maintenance efficiency

• ROI on your HMI/SCADA investment

• Improved responsiveness

• Greater workforce productivity

• Minimized production downtime

• Optimized asset value

Example:

Out-of-Spec Machine

• SCADA tag value (s) -

machine out of spec.

• CMMS triggers WO

• Tools and Procedures

generated for technician

• Problem/Fix info stored for

future reference

• Machine downtime minimized

Summary

• Interoperability required

for lean operations

• HMI-CMMS integration a

significant factor in achieving

lean maintenance

• Increased asset uptime &

higher productivity

Questions?