seemymachines - enabling industrie 4.0

Enabling Industrie 4.0

info@planetgsystems.comwww.seemymachines.com

VH 60, Chandrasekharan Nair RoadVikramapuram HillsKuravankonamTrivandrum

info@planetgsystems.comwww.seemymachines.com

VH 60, CN RoadVikramapuram HillsKuravankonam, TrivandrumIndia 695003

SeeMyMachines - Industrial IoT Platform

Connect machines and high-value assets to the cloud

Monitor asset utilization and performance

Get analytics on machine use and process data

Enable predictive maintenance

Visualize data

Receive alerts on mobile devices

A Versatile IIoT Platform

ConnectConnect machines PLCs, wireless sensor nodes, or SCADA

CaptureCapture and securely relay data to cloud using MQTT, CoAP or HTTPS

InterpretAnalyze and report in real time using integrated visualization tools

SmartConnect

SmartCloud

SmartAdmin

SmartViz (Mobile and Web)

Solution Bundle

Sensor Network

Sensors capture process variables from multiple locations across the factory floor.

Data is routed to an Edge Compute Device that relays data to the cloud platform.

Powerful big data analytics engine crunches data and converts into analytical insights.

Analytical insights relayed via mobile app provides real-time insights into plant operations.

How it Works

How it Works

SmartConnect - The Edge Compute Device

▪ Collects data from sensor networks and PLCs

▪ Supports Siemens, Allen Bradley, Mitsubishi, Omron and more

▪ Digital and analog inputs

▪ Modbus, Modbus TCP ready

▪ RS232/RS485/RS422 ready

▪ Interfaces with Wireless Sensor Networks (ZigBee, BLE)

▪ Wired, WiFi and GPRS connectivity

▪ Offline storage (4GB expandable to 16GB)

▪ SITARA Processor

▪ Secure encrypted data transmission

Data Analytics - SmartCloud

▪ Collected time-series data posted to cloud

▪ Queuing for improved scalability

▪ Near real-time crunching and aggregation of data

▪ Highly scalable data processing engine▪ Supports millions of edge devices

▪ Generate alarms and push messages to users

▪ Built-in redundancy for minimal downtime

▪ Multi-node cluster with 99% uptime

▪ Hosted in Amazon Web Services (AWS)

▪ Secure storage

▪ Integrated Machine Learning libraries

Analytics

Machine Learning

Rule-based alerts

Role-based access controls

✓ Job codes✓ Job details✓ Job quantity✓ ETA

Job Tracking

✓ Operator codes✓ Shift details

Operator Tracking

✓ Raw materials and consumables such as ink, paper, adhesive, etc.

Consumables Tracking

✓ Connected load✓ Energy consumed✓ Consumption pattern

Energy Monitoring

✓ Transfer job details/work orders from ERP to SeeMyMachines and back

✓ Useful for instantaneous workflow decisions

ERP Interfacing

Machine Tracking Modules

Shift and Job Counters Production Speed Production Rate Machine Status

Technology

▪ Apache Kafka acts as a message broker sending messages to the stream processor

▪ Spark stream processing engine filters, aggregates and enriches data into real-time information

▪ Processed information is stored and relayed to end users via custom-built web/mobile applications

Platform Components

PubSub Messaging using MQTT and Kafka

Data Streaming using Spark

Spark Machine Learning for Predictive Analytics

Rule Engine for Alerts and Notifications

Web and Mobile apps for Data Visualization

Edge Compute WSN (BLE, ZigBee, PLC or SCADA interface

Remote monitoringWith real-time monitoring facility, machines even at remote locations can be monitored

Improved asset utilizationSeeMyMachines ensures optimum utlization of machines by capturing and interpreting machine data

Predictive maintenanceContinuous monitoring of

machine health enables planning and scheduling

maintenance

Product StrategyInsights into machine

performance helps OEMs chalk out

strategies for product enhancements

Business Benefits

SeeMyMachines is ideal for...

Original Equipment Manufacturers (OEMs)

Dealers/Distributors Equipment Users/Plant Managers

Benefits for Plant Managers

● Monitor asset condition and utilization from anywhere

● Check latest production statistics

● Predictive maintenance

● Optimize operations using feedback gained from analytics

● Detect problems early with alerts/notifications on smartphone

● Receive critical factory alarms

● Build on existing investment in automation

Benefits for OEMs and Dealers

● Identify recurring problems and initiate corrective action

● Product enhancements: Insights into machine usage and patterns helps to improve product quality

● Enhance user experience

● Identify service needs based on ‘use’ rather than ‘time in service’

● Continuously monitor and assess machine condition - detect and diagnose problems with ease

● Improve customer service with proactive action

OEMs Dealers

Phone: +91-8289958695info@planetgsystems.comwww.seemymachines.com

Planet GVH 60, CN RoadVikramapuram HillsKuravankonam, TrivandrumIndia 695003

Developed by Planet G in association with QBurst Phone: +91-4716537510www.qburst.com

QBurst7th Floor, GangaPhase III Campus, TechnoparkTrivandrum - 695583

© 2016 Planet G Systems

Trademarks and logos used in this presentation are registered or pending trademarks of Planet G Systems. No part of this material may be reproduced, adapted, distributed or transmitted in any form without the specific written consent of Planet G Systems.