seemymachines - enabling industrie 4.0
TRANSCRIPT
Enabling Industrie 4.0
VH 60, Chandrasekharan Nair RoadVikramapuram HillsKuravankonamTrivandrum
VH 60, CN RoadVikramapuram HillsKuravankonam, TrivandrumIndia 695003
SeeMyMachines - Industrial IoT Platform
Connect machines and high-value assets to the cloud
Monitor asset utilization and performance
Get analytics on machine use and process data
Enable predictive maintenance
Visualize data
Receive alerts on mobile devices
A Versatile IIoT Platform
ConnectConnect machines PLCs, wireless sensor nodes, or SCADA
CaptureCapture and securely relay data to cloud using MQTT, CoAP or HTTPS
InterpretAnalyze and report in real time using integrated visualization tools
SmartConnect
SmartCloud
SmartAdmin
SmartViz (Mobile and Web)
Solution Bundle
Sensor Network
Sensors capture process variables from multiple locations across the factory floor.
Data is routed to an Edge Compute Device that relays data to the cloud platform.
Powerful big data analytics engine crunches data and converts into analytical insights.
Analytical insights relayed via mobile app provides real-time insights into plant operations.
How it Works
How it Works
SmartConnect - The Edge Compute Device
▪ Collects data from sensor networks and PLCs
▪ Supports Siemens, Allen Bradley, Mitsubishi, Omron and more
▪ Digital and analog inputs
▪ Modbus, Modbus TCP ready
▪ RS232/RS485/RS422 ready
▪ Interfaces with Wireless Sensor Networks (ZigBee, BLE)
▪ Wired, WiFi and GPRS connectivity
▪ Offline storage (4GB expandable to 16GB)
▪ SITARA Processor
▪ Secure encrypted data transmission
Data Analytics - SmartCloud
▪ Collected time-series data posted to cloud
▪ Queuing for improved scalability
▪ Near real-time crunching and aggregation of data
▪ Highly scalable data processing engine▪ Supports millions of edge devices
▪ Generate alarms and push messages to users
▪ Built-in redundancy for minimal downtime
▪ Multi-node cluster with 99% uptime
▪ Hosted in Amazon Web Services (AWS)
▪ Secure storage
▪ Integrated Machine Learning libraries
Analytics
Machine Learning
Rule-based alerts
Role-based access controls
✓ Job codes✓ Job details✓ Job quantity✓ ETA
Job Tracking
✓ Operator codes✓ Shift details
Operator Tracking
✓ Raw materials and consumables such as ink, paper, adhesive, etc.
Consumables Tracking
✓ Connected load✓ Energy consumed✓ Consumption pattern
Energy Monitoring
✓ Transfer job details/work orders from ERP to SeeMyMachines and back
✓ Useful for instantaneous workflow decisions
ERP Interfacing
Machine Tracking Modules
Shift and Job Counters Production Speed Production Rate Machine Status
Technology
▪ Apache Kafka acts as a message broker sending messages to the stream processor
▪ Spark stream processing engine filters, aggregates and enriches data into real-time information
▪ Processed information is stored and relayed to end users via custom-built web/mobile applications
Platform Components
PubSub Messaging using MQTT and Kafka
Data Streaming using Spark
Spark Machine Learning for Predictive Analytics
Rule Engine for Alerts and Notifications
Web and Mobile apps for Data Visualization
Edge Compute WSN (BLE, ZigBee, PLC or SCADA interface
Remote monitoringWith real-time monitoring facility, machines even at remote locations can be monitored
Improved asset utilizationSeeMyMachines ensures optimum utlization of machines by capturing and interpreting machine data
Predictive maintenanceContinuous monitoring of
machine health enables planning and scheduling
maintenance
Product StrategyInsights into machine
performance helps OEMs chalk out
strategies for product enhancements
Business Benefits
SeeMyMachines is ideal for...
Original Equipment Manufacturers (OEMs)
Dealers/Distributors Equipment Users/Plant Managers
Benefits for Plant Managers
● Monitor asset condition and utilization from anywhere
● Check latest production statistics
● Predictive maintenance
● Optimize operations using feedback gained from analytics
● Detect problems early with alerts/notifications on smartphone
● Receive critical factory alarms
● Build on existing investment in automation
Benefits for OEMs and Dealers
● Identify recurring problems and initiate corrective action
● Product enhancements: Insights into machine usage and patterns helps to improve product quality
● Enhance user experience
● Identify service needs based on ‘use’ rather than ‘time in service’
● Continuously monitor and assess machine condition - detect and diagnose problems with ease
● Improve customer service with proactive action
OEMs Dealers
Phone: [email protected]
Planet GVH 60, CN RoadVikramapuram HillsKuravankonam, TrivandrumIndia 695003
Developed by Planet G in association with QBurst Phone: +91-4716537510www.qburst.com
QBurst7th Floor, GangaPhase III Campus, TechnoparkTrivandrum - 695583
© 2016 Planet G Systems
Trademarks and logos used in this presentation are registered or pending trademarks of Planet G Systems. No part of this material may be reproduced, adapted, distributed or transmitted in any form without the specific written consent of Planet G Systems.