technical and installation principles of koneductor click type and bolted connections
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KONeDUCTOR-X jointed conductor susyem
KONeDUCTOR-X
Conductor systems with click type and bolted connections
Technical & installation
principles
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AKAPP-STEMMANN BV
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KONeDUCTOR-XConductor systems with click or boltedcopper connections
AKAPPAdvantages of KONeDUCTOR-XMounting of KONeDUCTOR-X (video)System build up & partsConnecting the copper conductors Clip videoAligning collector trolleysMaintenance and Troubleshooting#
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AKAPP-STEMMANNs history:
1953: AKAPP founded,
1970: Production of Conductor bar systems started
1975: International Distribution network
1984: Spring cable reels type FKF sales
1992: Cooperation with Konecranes
1994: Introduction of RN4 continuous conductor system
1995: Sales of AM0951 cable reels
1998: Launch of Pro-Ductor PR7
1999: Launch of C7 Collector
2004: ISO 9001 and VCA* certified
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AKAPP-STEMMANNs history:
2005: AVS /AV spring Cable reels sales started
2007: New Feed boxes and Transition Boxes
2007: launch of high Capacity Click-Ductor up to 400 Amps
2007: Pro-Ductor PR10 introduced
2008 CL4-40 Collector introduced
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KONeDUCTOR-X Advantages
Conductors with smart connections
50A, 80A, 110A all with smart Click type connections
125A, 160A, 200A, 250A (parallel), 320A (parallel), 400A (parallel)
with bolted connections
IP23 and IP44 (with additional rubber sealing) certified!
Very quick mounting
No tools required with Click type,
Easy to extend or to exchange system segments
Long brush life (25.000 km),
Wide temperature range -20C to +50 C
RC7G/RC4G main features:
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KONeDUCTOR-X Advantages
3 and 4 mtr lengths available
4, 5 and 7-pole versions (in both 4 pole housing and 7 pole housing
speeds (up to 80m/min.),
Calculation program QuickQuote integrated in MARKMAN and CORONA
RC7G/RC4G additional features:
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KONeDUCTOR-X RC7G/RC4G
Advantages
Protection class IP23, IP44 possible
Safe, no direct contact with conductor possible
Outside installation possible (rain)
Optimum Alignment / guidance of trolley
As of 125 Amp, the ground is CU125 (also in CU160 and CU200 versions)
Ground is 50% of Phase conductor size in all 7 pole versions
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KONeDUCTOR-X RC7G/RC4G
Track lengths up to 400 m with end-feed and 800 mtr with centre feed.
Multiple feed points possible.
Applications mainly for:
Standard crane applications
Higher amperages (parallel conductors)
Dusty and humid conditions
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In practice: mounting of KONeDUCTOR X
Video: Mounting ClickDuctor.mpg (Click!)
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System build up (Page 2 and 3)
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System Buildup Linefeed (Page 3)
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Sliding hangers and supports (Page 4)
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Hangers should allow expansion of PVC housing (Page 4)
Note: check position of sliding hangers during maintenance for proper alignment
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Connection of copper conductors (Page 5)
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Connection of copper conductors (Page 5)
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Connection of copper conductors (Page 6)
Please click for RC connection clip
Video: Mounting RC clip.wmv
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Mounting joint covers (Page 7)
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Mounting fixed point (Page 8)
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Endfeedbox EBS32 (Page 9)
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Endfeedbox EBS32 (Page 9)
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Endfeedboxes type EB40/EB63 (Page 10)
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Endfeedboxes type EB40/EB63 (Page 11)for RC125 to RC200
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Endfeed boxes type EB40/EB63 (Page 11) for RC125 to RC200
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Endfeedboxes type EB40/EB63 (Page 12)
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Linefeed boxes (Page 13)
For RC50 RC110
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Line Feeds (Page 13)For RC50 RC110
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Line Feeds (Page 14)For RC125 to RC200
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Line Feeds (Page 14)For RC125-RC200
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Line Feed Boxes LB40/LB63 (Page 15)
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Collector trolley and Towing arm adjustment (Page 16)
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Collectors
Alignment
Towing chain straight under housing (vertical)
Towing arm 20 to 60 mm lower as towing point trolley
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Collector trolley and Towing arm adjustment (Page 17)
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Trolley Towing Arm - proper alignment
Wrong mounting Correct Mounting
Collector trolley alignment
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Endcaps RC4/RC7 (Page 18)For RC50 RC110
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Endcaps RC4/RC7 (Page 18)
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Endcaps RC4/EC7 (Page 19)For RC125 RC200
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Fitting Pieces (Page 20)
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Fitting Pieces (Page 20)
Make very sure that the selftapping screws are used properly. This fixes the fitting piece to the rest of the system
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De-mounting of copper clips (Page 21)
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De-mounting of copper clips (Page 21)
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Maintenance Issues (Page 22)
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Maintenance Issues (Page 22)
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Trolley Towing Arm
- check for proper alignment as 90% of problems is caused by misaligned collectors!
False mounting Correct Mounting
Maintenance & Troubleshooting
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Maintenance & Troubleshooting
Carbon Brushes
- Wear marks
- Rough Spots
Brushes touch the interior parts of PVC housing and gets stuck eventually. This can cause contact loss.
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Mounting Tools
Sealing strip
End user:
Professional:
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AS7-C
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Mounting tools
Click: Video: OBA instruction_hq.wmv
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Tools to dismount collectors from any position along the line. No need to take off end-cap or use inspection unit. Safe & simple
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