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! B a s ic H y d ra u R e v ir io n : P tin c ip le s Flowserve Educational Services ^ Ft(}lrlf5E ln te ra r tio n \-1 @ 2006, Flor/r/senie lnc. lFIor rorrs I drcrlior NI Ssrrice3

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Page 1: BAB I

!B a s ic H y d ra u

R e v ir io n :

P tin c ip le s

Flowserve Educational Services

^Ft(}lrlf5E ln te ra r tio n

\-1

@ 2006, Flor/r/senie lnc. lFIor rorrs I drcrlior NI Ssrrice3

Page 2: BAB I

Pressure can be convertedto head using the followingEquation:

Head is commonly used torepresent the vertical height infeet of static column of liquid

3llor sElre E du crlioi al terYicesO 2006, Flowserve lnc.

Head

ffixerGtseDetermining Pressure

@2006, Flowserve lnc. lFlor servs I dr cNiioi al $rrYicer

Page 3: BAB I

^\FrowsE lnlenrtion\'r'

a

\-

-

il re s $ il re fr a n v e r$ io n to !{ e a d

Eram tls 1;

Liquid - Water

s.G. - 1.0

Pressure Gauge reading: 40 psig(or 2.76 barg)

S h at is th e ll ead in feet formetres) 1,

@2006, Floilsen e lnc 5f llr rrrre ! i! ittirlrl Strri.t:

^.FrowsE ln te ra c tis n

P re s $ fi rfi f o n v a rs io n i* H e a d

Eram rle 1l

Liquid - Gasoline

s.G. - 0.75

Pressure Gauge reading: 80 psig(ar 5.52 barg)

t{ hat is the ll ead in leel (ormetreq ?

@2om, Hc^,t6erve Inc. lIl!r rsrrs I dr!rlirr.el l!rrirrs

Page 4: BAB I

-.FLOWSE\.-"/t"

ln te ra c tio n

Velocity Head

@ 2006. Flcn /serve lnc lf lor rNrrr E drcNtiorrl $ eillco3

ln te ra c tio n

f*..1'

t l i+ i: i!1 il *ri]

V e lo c ity h e a d is lh e e n e rg y o f a liq u id a s

sotn e velocityVelocity head is determ ined as follows:

arssullofilsmotionat

V2

)o-6

w h e re :

h, = velocity head,ft or m

g = g ravitatio n a l co n s la rl t,ioL,2 f tls2 o r $,8,l m Isr[ : liquid velocity,ftls ot m /s

To determ ine total head being produced by a pu0 p, velocity head

m ust be calculated and added to lhe pressure and elevation heads

hv

@2006. Flo/sene lnc. NFlor !eile I ducllior rl s.rricrs

Page 5: BAB I

ftFLOWSnRV

\_.,

\:,

a

D e te rm in in g V e lo e ity H e a d

h,2g

w h e re:h,' velocity head, ll ot m

g = graYitation al constant, 3l,lV' liquid relority,ltls or m ll

Itlsror 9.81 n lsr

rn $ef per .*c+nd Tr_1'- Epnrx [.4fl8

{prpe lDin rn*ftes}z

@2006. Flowserve lnc. gFlor rorre ! dncalioIal Serriclr

\#'

DetermininE VelocityHead

@ 2006. Flowserve lnc. I0thr cNilN I ducNliollal SrrvicNs

Page 6: BAB I

''ffi%.ptuffiwsffi ln te ta c tio n

\**oo#

I t e rc is e 0 fi e t0 rrn in in g V e is c ity li e a d

Exercise 1AA 1.0-inch nominal diameter schedule 40 pipe (1.049" l.D) has 60 gpmflowing through it. What is the velocity head?

Exercise- 1BA 2-inch nominal diameter schedule 40 pipe (2.A67" l.D) has 400 gpmflowing through it. What is the velocity head?

O2006, Flowserve lnc.

in feet per second

in meters per second

gtmx0-408'=Toi*76;;E

mt I hx3.54/ = -'------'------- ol(pipe ID incm)'

1 lillr s€ryr I d!rriiorrl $rrricet

&FtOltrSERVE

\.r^.*

Iiters I sxl2.7

{pip ID incm)2

{ la n lr.t.on I ll r lr"ir r rlir, l)at ir

Friction sf Water New $teel Pipe fContinued){Based ." ?it#f

Forrnula}

Extra strong stesl*sch E0Slandard wt $teel '-sch 40

.957" rnside dia1.049" inside dra

CI?3

.053s94r47

SchedLlie 160 $teel

Sl S" inside diaFlowUSgalperrnin

s10

14't6

Headlsss

tt per100 ft

J44

E

"ts

2022d.9

?6

?s3041

1.?63,S04.40s"63

7.1110.s15.2zCI.426"3

32.g40.348.4s7"26S.8

4.92u. l31.Jd861

Book3-1410"39

1t I

r 3.0

77.1e8.2

119

l.t?83.S

CameronHydraulicDataPageI

Page 7: BAB I

ln te ra c tio n

Pump Head VsSpecifi c Gravity

@ 2006, Flo\,t/serve lnc. I 3F lor ssrve I dl]catio0 rl Scrrices

ln te ra c tio n

Which One is Correct?tl W\ucsJ, %p. * \he-'trol \cr*, r\o^o r.\e .-.oLtrc,rPv-*? I i{r w\$ rq^ lo tLc- 94*g \"""J d"*

I

., l. r^

I

f!

Y.oe w*1F, V I + Pe4F P*t: +'wv^" feA^,e T*l-uran$'*0.*-alt^l t ,t 6".,",Lae tr"c b_+ *r,.*.tty d Qeel y.o&, f.u5g*4.

* Pta*n gr.^c<rptew..d'. fLe 7a-*'c

,,- Wt UVrf,t-tz 9a-e

o+ t',$rt+-tr

""w

,@2006. Flowsenie lnc 1lll0{ srrve I dll calioI ll $Nilices

Page 8: BAB I

d%,FL#WSffi ln te ra s lio n

ln a centrilugalpum p,the head devrloped {in feet} il dependerrton thetlelocity ofthe liquid as il enters the im peller eys and as il leaves theim p e lle r p e rip h e ry a n d, th erelo re, is in d ep en d en t o f th e s p ec ific g rav ity o f

th e liq u id

The pr0sstrre head developed {in psior bar} is directly pr0p0rtionalto thes p e c if ic g ra v ity

ll r 115,5

{3 5,2 m

60 psi(4.14 bar)

50 psi(3.45 bar)

35 psi(2.a1barl

,7 0

l5llrr rrlvr E duNstior rl Slrrlrrs

0 = 1 ,l G ' t.0 $0:@ 2006, Flo/vserve lnc.

#%,PLffiW$K ltt te ra c tio tt

Tip speed is defined as the speed at which the liquidleaves the impeller

Th* squ'r.i:r:r, ulr: f.rr ir"lcr,lai:r-.! T'F {F€.€.i 'i

1r=frlxr

vlfr /s) = **RPj4xfl{i#)?20

rherc

r' ;,€lli'iy

I 'ulpe l l€r ::ri.ri18i€.r

RFI-4 r's.'ic lr.Tisr'.i Fer ri'i..ui€.

@ 2006, Flon'serve lnc. 1tll0r sEryr I d0 citioll Nl $srvicNs

Page 9: BAB I

^.FtowsE ln te r a c tio n

\../"

\-

GALTLEOGALTLEI

1564 - 1642 A.D.

@ 2006, Floivsen e lnc.

Born in Piso, Itoly.

Fother of liod e?n Science.

Best known for his scientificdiscoveries such as;

fhe low of $nerfis,his invention of the telescope,his ostronornicol obserrrotions,

ond his genius in proving theCopernicon hypothesis.

llll0r srile I dIcetioral Seilices

'R\\FLOWSE ln te ra c tio n

\,#

Ihe Lavi oilncrlia

t

A c c e le ra tio n d u e

to g ra v ity

is 9,81 rn /sl

1 kg

/rrksGalilea Galili1564 - 1642

@ 2006, Flowserve lnc.

cc

Page 10: BAB I

Fumpr Fsrfnrmfin{s {urver

':

n

FE

$i-ttr

t:ii

,'l;

ill

jll

i ll

I tll'jin fr'ct

ll i, irn,.."

itl

f.it

iil

i|l

: i! : Pumpand$ystem lnteraction; 1 ? . 1v

\i' .,,- ") il "r,' ! ,-'-

.:"tn-

e-g1lCteru{ -+ E{f\c e-l-c{ ic:elt rzz.\-to a+ @-t-fe L? - r4{:^r^D hP q-t- va+'v^-3 rat€{

PositiveDisplacementPump Curue

@2006, Flor/serve lnc

-+ ?".*p\, \re*-t

Page 11: BAB I

'ffieb.FfuffiWSffi in te ra c tio n

R e c ip ro o a iirl g P u m p F o rf s rfi a tt e e f; h a lt

a E x { & o ms$ffi ls 0

I t I . r r I r | | r | | r r I I r r I r r . t . I r t i t I I I rl I rl

2 S r 5 6 7 I Sr0 ls n 25 S ft 50 dl il80S1& rg) ,S A r& .00 6& 6d0mftff}r& till56l'u

8e0

msm

50s

EilebPshy x 100

@2006. Flowserve lnc.

-%,

\*"P

lrr

fi

l1 ll0il serys E dIcNli0[al S errires

Purt $tetn lnteractiott

n

t

I

i

iai

1

I

i - Fositiv*

i'_"- Displacemflnt

Hift. crr PSI)

i:li.l .. . " ... " .. ...1

t;1'tl.:ii6llai

---+.- ..'. ' -.. -i . I .. {Ji , r '!

ii

$ lr u t.o f f

0 r rero llon

'Ax3HS3-x;

6dtrs Ps lftrdF-Di$ffinEart

Downward i

pressure is"relieved"

@ 2006, Flolvserve lnc

CI 1em*1

Page 12: BAB I

F$"#WSffiffi\f'%t&**#ln te ra e tio n

Centrifugal PumpCharacteristics

Curve- q^"-:t-X4 fr,-^f ,"-""t P" ,*'r yv,'Ly ql*r{o ?r,^<,.tl. "( ae^onfll g',--1p ,, .t'U11l6*,

fiYT":ffit" {"" *^at v'e4d-'2 d- er*Lt i+'d't'v '"-*-i''4- L..-^.^3 - ng"a.ovg t\c o',- *nr,"h \r^."t ".

L.\rfl F-^T b C.u6.llo *L" lp*.-r.

li*;J^rti"rffi {- Y- **\:1d v*r . Fear{-oco"''LJ -J*[--v

- .*, kO2006, Flo!\rserve lnc. -

Page 13: BAB I

(nntrifusnl Fump* Ferformnn{e {uryer

J(t

fi*ad " T*trr! h**d {in f**t} d*r.d"tpcd at yr-rir;tt* fl*w rtt*r.

Et$ci*nE " Hffiri*r*rl: rati* *ioutg:utIr*r*epr.r*'er tn irrput h*rse-Fswrr ill lari*ug itr*r.v r*trx,.

S.LF. - F*st clfieirn{,v pcintlp*int where *per*ting hcadr*pru ity c*incirir'x rr,:ith

rn&\rmil$l *ft'ici*ncy.

S"H.A. - ll*r*rpor**r requirrt by thepump firr any fl*rr r*te r:f xliqirir.t i+ith a *p*cifir gravity*f l.f|.

HpSi{R - liet p**itiv* srrctir:n h*ad:en$rgi. rtqnired t$ trt,rrci'lmsl'rictir:n lcs*s fr*m th* pumpsucti*n r:pening t* thoirnp*ll*r vaner.

";

::i

Baxic Centriftgal Pump Fer'frirmarj're Curyeri!:

,^r"**\ ,.,..r,r-\..-*, hr--s \.g 3 \w.J

lmplirutionr sf Running tlff the n"E.P.A$ll t g?l tunr pr f an ;0i to r t o n th e C u rv e 0 .

G,rk 2$$ Alread 1$$)-(e-

APl6l0PttmpsCan jOfi ove on the $trrve0 ,.!

CBack 30% Ahead 20Sb;

I

I

I

I

I

I

.r.r,,," I

!rr+fr:rrr'r.llt|ni'.il

{!irt'r"ttirrrr

liltrr' /.t+ttr'Li {.

9uP

Page 14: BAB I

ia:,il

i

lnrplirnli*nr of RHnning {tft ilhe S,[,P.

--*-*Z.one A - Erlremely "Lrae k" irclrli lhe 11.L:,{'"

. Furxp nuersir*.'d f*r sf$rm,'\'rrr1.' in*i1-ieien : sxfra$ mcirl:rrlatir:n r:f F"r*duct fluirt,. Hrgh lrtrail" high r*iirrl i*siri, *h*li rtr:l'ie'e{i$$l snd r,ibrali*rr"

' {1;:n* irJ* r rr rld i n g r*c i r,; u I * t it-'' n I i n *.r.

n*n* F " $ligh{l,r "[raeh" tr*rn thr: I].[.P.

'Fur*p r'[ightly *lxrui{ed Lrr s,{rurn". Les* r-r['e ftleirnr:,'-,. Use *mail*r,irntrrrdler"

B*st f;fficiency Fnint {B"},.tt }

. Select anel cp*rate n purnF at [t,s ll.l1,!{

'Ar,oid i4nnr"s A fx d lt ;lll tim*s,' lf nec*:*ar1, a pilmp **ill *rprr*t* in i{ane $"

(tnncf] {--rirr rai i n-q "ou 1 " i,rp I lrs iu rve.

I ltunrp unr.lerrirc<l fr.rr' lli* llslsrri.

/'{liruiti,tirt'r, high fhu. higlr }1.t" r,ilrriitiun hilllrI raqiial lrrit,,J;, rliaft ',lci'l*clirin,/ ' l'i*rch"tfl dii*-hrrgr !filr't' t$ rcrluct' [krrt',

II

t-> ^*.:" ,

- to,^*,r gbx+ *"ri-)- Ntll4 ,^' n u*4.

i'r. lrrrrJ

' lfLtr li,rr

ffg"{:3\s"fi"aHF.iu'*,tr"o.*a.ool

ln ie ra c tio n

Vclrucr,ul O^*ty .t ee-\h{4,^X*t p*-f\'{.iU.t.,rr tf€rJu{r- oq \,t1,t-.1 iS ru\ vU"

3t') f^- s-48{t/t Jnnren

g-*gt.[. g--ot "* "1r[l*,

a'w1'7"

tty..fo\fuq"e)

Bernouli's Laws onHydraulics

@2006, Flowserve lnc.

Page 15: BAB I

Pum p and $yslem lnteractiort

.'.-

-'"'

-\\-ti.--! e_-/

ta'"?€ '"2

\,ri NETHER*ND,I'"!:*

--lt

B e rn o u lli([ L a w s

@ 2006, Floi/serve lnc.

Da n ie I I e ril o il lli

tI0$.1100l9llos 3e,YE E drcrliorrl I eilires

*#!%q,

FfuffiWffiffiffiW"et''*-#

ln te ra c tio n

Bernoullih,i;,'ft,-r

Law #1

The first law af thermodynamics sfafe s that;

Energy cannot be created

@2006, Flourserve lnc. 3gF{0{ serr! E drsali0rNI l.ryiret

Page 16: BAB I

ln le ra c tio n

\r*rd

Bernoulli6 Ltw #2

A moving liquid exchanges itskinetic (velocity) energy forpressure

@2006. Flo\irsenre lnc

ffiqFLffWSffi ln te ra c tio n

\"*#

Bernoulli6 Law #3

Energy in Point 1

Pressure 1

+ Elevation 1

+ Velocity 1

The sum of the three typesany point in a system is theother point in the system

of energy atsame at any

must be equal toEnergy in Point 2:Pressure 2+ Elevation 2+ Velocity 2

tlf l0r lrnN E d!relionrl Srilicr!@ 2006, Floivserve lnc

DATUM LINE

Page 17: BAB I

Applying Bernoulli's3' d Law

to Pump PerfomanceTesting

O 2006, Flowserve lnc llFlor serve E drcrliorNl I eilices

FfuffiWSffi

Caleulating Total Dynamic Head

n ll ead

D is c h a rg e

,''., H eadlr'q

c tio

\q$u

T D ll ! rio*n\ 4*^r\, \ne'J,

D is c h r rg e ll e l d

.$rctior ll erC11f lor terre E drrrlir!rl 3eilir.s

Additional energyadded by pump into

the liquid

Page 18: BAB I

^.FtolnfsE\h.,

ln te ra c tio n

ExerciseCalculating Total

@ 2006, Flo\ 6enie lnc.

frFIS\A'SH

\.rt/

ln te ra c tio n

C a lc u la tin g T D ll

E x a m p le:

D e te rm in e w h a I T D ll is b e in g U e v e lo p e d

the follow ing inlorm alion and assum ptio

.prttn p capacily ol ,l00 U $ gpttt {12,? m

.putn p suclion pre$$ttre teading of 5

.putn p discharge pres$urt reading of

.specific gravity of L0r p tt m p s u c tio n d ia m e te r o f 1 .5 in c h e s

. p u tn p d is c h a rg e d ia m e le t o f I .0 in c h

.discharge presstlre gauge is localedabove the suction pre$sttre grttge

@ 2006, Flolrrserve lnc.

H - (hrn * h,a * Zo) - (hr, * h,, * z,) + hr

by

ll$;a punt p given

3lhp $ ig

50

rI

{0 ,3 4 5 b a rg }

p$ig {3,45 barg}

{3 0 ,t m m }

(2 5.{ m m }

'l toot (0 30 m e tre I

Page 19: BAB I

eeFhffiw?sffiRwffi- -- P

'\"*-d

USpm

0.q8140.0s5?0,0rgl0.0343tl.BFs

0.0r10.10490,190,lEo,zt4

0.3s0.4fl.5+

!:l* Feet

4,67

6.527,568.6e

1.52

4

57t91[

11

1416

ZD

ZJt?5

30

1Zt436l8.10

4i4.16

4650

5560657075

s0

90r5100

1lq12S

1t0140150

1,0361,231..t51,6S1,93

2,192..1$

3,093,43

3,?84,154,514,92s.3s

6,il€

9,0510,.S12.0

13.715.517,319.3e1.4

10

l2l41E1$?s

222426

l0

34

40

42446qs50

E5606570

80

9015100

USpm0,0m$eas,s01540,0{Frl70,06is0,00s65

0,0810.0s9n n)4? fl;:i:ri fe€t0.t3s6

0.05660,0isE0,09880.l?sD,l5+

0,lsIJ,ZEg.z&1

0,3r8g.l!9

0,3s0,440,5mil.5V0.618

0s81B,7g0,817s,ssg0,968

1,17Ito1,631.892.17

3.113..ls

@ 2006, Flowserve lnc.

sg-#w'sffi and $y$tent lnteraction

!|

P rersure G au ge E levalion

O 2006, Flourserve lnc StFlor rrrYe E ducrlioi rl Servics3

Page 20: BAB I

ln le ra c tio n

E le Y a tio n H e a d

Suction Elevation llead lhls)The distance from the pumpcenterline to the location of thesuction gauge.

Discharge Eleration Head {hzd}The distance from the pumpcenterline to the location of thedischarge gauge

ldofe. often the gauge is not exactly locatedon the datum centerline, if the gauge is atthe centerline then the elevation head is 0

@2006, Flowserve lnc.

iffee le

tre

va

I

i] ce

tio n

39ll0r serte EdIcrtioIal $ervices

ln te ra c tio n

E x a m p le :

0 e te rm in e w h a t

developed by a

f o llo w in g in f o rm

a $ s tt rrt p tio n s ;

T0ll is beingpttrn p given the

a tio n r n d

.pttrrr p capacity of 100 |J $ gpm

.plttl p suctiott pressttre readingo f 5 p s ig.putl p discharge pres$ttrere ading of 50 psig.specilic g ravity ol 1,0.putlp ruction diameterof 1,5

in c h e s

.pun p dischlrge diam eter of1 ,0 in c h

.discharge prsrsure gauge is

loe atsd 1 footabove ths suctionp r0 s $ ll re g a tl g e

@ 2006, Flolvserve lnc,

H -(ha * h* + Z;) Itu * h* + Z,) + h,

_2.31x pressure, psiPsG

Suction

11.55 ft 115.5 ft

3.86 ft 21.4 ft

0ft lfr

15.4 ft 137.9 ft

Page 21: BAB I

ln ts ra c tio n

HffiSngsrSoo*rCdl*

Vacuwn

Typled maagament lor dewrft*rry sfflrliafen chsrgadsrire,

O 200€, Flowsen/e lnc. l1 Fl0r sBrre I drlatioral Srrrirrs

ln te ra c tio n

O 2006, Flo,vserve lnc. ll Fhr ssrve E ducatig! rl l.llicss

Page 22: BAB I

w*q\.FtuffiW$FffiffiW

'%-_*#*

ln te ra c tio n

I

l:,

:.:'.-{;4"'rn:i

,;:::+i:! 1 ,.

^:.

:::

hceird g:i'etFTOIAXSER\IE

Power Lah ExperirnentE:r ;:*r' nrr:r: ll' fl'lrc I FLE'l-i : ;.:" {:F-i::

F;r-r' F: rl Pclrtrrrr'.:-ni 0 i:L rr'$

E;r'. fmcr':- l.L,n'.c*r. F-i.'l,i:r F-lf,'.: L.:l:,:;r: :llP-; P;.1,".r Li;

ExDeriment snd Learninq Obiee tives:. :l ;i:h*r iti't]1i: ijtr:iftYtitl,c i-'.,i;- n:lie li,:: -..r'r:i ;"f i.l,.;:e : r.? i;n6t:tl;: a

jl,r-i:l n: rttlnD tf,ti:rnri,t:g :rrr:iD.

Exoe rirnenl Proced ure (PovJer Labi'. Et::i:l: Flt',:t Li-i: i:i.: lni. He ;;tr::h* t;lll,v,r,1i i:Lnrr n;ryri:rll?,i6 iliiflna.: irr.

l..,lir _. -_.-.- - - __._ l,li:i*l -,_,.-,._-,, 5,:'l

E:. r"'-: Fll+ .i:trl' F:.:':: He i-;

.i. Rili1t;: :hg i;ll.:"';,r:r rr',i:;r n:m*Cl:;ie rrriirr:r:.t,;n

:. Ft Jll,' :*e r ,:, a:.:irl i;i.l,f c.;. it*ri lhc :i ;:h'.1'1;* i:.1!i[ :-.i];rii:r,r'r'r:.ial1,' i5*.I. :::ir: rlLlnl.l. is::hr; i,tii:lE i.:.l.jG:.:rl:: iir:lli,:1.:;**:.:,nl rtlir.:i .hC lrfr:r,,,.,r.; ir-::1rfi1?.ii:ft

Ir al::-lho: ti:"',i. ilr:r::';.. iiLrii':nct€::iirc iiiein ir, ILJfic :tj:lill ila.r'rai*i

;- 0 r:hii:1n {r'i:r-;,IE iii;"ic;r ilrrnt iii}:l^:;.rit!; rl:.r:;i*l;- Fll*.; i'h.,';rr'*:r:t I

fi. i;'[cn ilrr: l'r:rrle i-..lii"- :l r];l:-.i:i:r'h l.i"'t i: ihe lt! ,ni*rfi*:r:g.rE ih,s. l-r.3 ii,re:lit; :ilrri ff;-.1i.r::rL

i;. *i:*li:ir* J't::::lo',':.1+r: :; e .'raitli;h dl"o,, i.: ilrr; lrd l]iBilli8:ii!.i.G ilal't. ;.r::.j l:.1f:he :'i.nrE rci.ir a ii;.

:il.ir;l:lLr: il"r;::[; ii,li* i,i '.1i1r ri![;']li*hi :nii i..i;t J'c l-..nrf r'c:.rr;r.: i .51*S th€ FUmF.: I. fr.ed*rd El€vation of the disftnrils Fresture qnuq* ab€ye i€nt*rlin€ ai pump

shnft ln fh* spoies Fiosidsfl a$il;tiefr ilala shEet ithis m*aiu;'enerrt r'jii!aFpl'r t* 6ll ils!r,l5j.

| :-]. Re{$ril 1'h* *l*?aticrr sf th€ Sudisr Fre55ure EJqe sFrsvs csnterliile of luntp

'hnft ifi the sptsnes pio!.ided on Elt3cfi€d dats 5hs€t (tt-rii riiea$uiernsnt ';rill

BpFly is ili ll0-1,{5i.

Pum p attd SI$tril! lnleraction

{lf lor ie!rr I d!raii6ial $silicss

Page 23: BAB I

lnleruction\-#

.- Measuri ng Flow inthe fi eld

O 2006, Flo\rvsenie lnc. {5Flor ssryr I du cllior rl Srrylrrr

&Ft"*wsFRv llt te ra c tio n

Ultrasonic Flow ilsler

@2006, Flo,vsen€ lnc. Itll0r iErre I drcNtioral Srilicrr

Page 24: BAB I

ffieh.ptuffiw$ffi ln te ra c tio rt

Ultrasonic Flow il eter

The transit-time ultraEnnrcfl n''''rmeter utiliees th eprnpsgation time of the ultr,lssni*signal in the fluid,

A peir c'f transducer$ fireinstalled on the suter surfece ofthe pipe as Ehaq^rn in thediagram, Each transducer worksalternatively as bnth transmitterand receiver of ultrassnin signals,

lfl&ll Threltn+*g

.gtri'ot tr[;*lsl r r u,r.ie

Trangclure*

$/hen the ultraEnni,: signal istransmitted taward the upstream gide against tha flo,r*, dirertian, mflre propagatir,n time isrequired {T1}, Sn the nther hand, when it is transmitted tuward the dCI+unstream Eide withthe flnw directian, the propagation time is less {Tei, That is., the signal is delayed nrspaeded up by the nrnving fluid, The difference in time betruJeen "Tl" €nd "T2" isprnprrtional to the flsw velsrity, and the flow volume can be calculated by rnultiplying it bythe srsss-sectiCInal erea, which is obtained by using ths pipe diameter and wall thickness,

1s8ffi{%

ffituffiw$ffi

Trnnsduccr

ln te ra c tio n

U ltra s o n ic F lo rt t e te r

@ 2006, Flowserve lnc. l8Fl0r rrrys E duNationrl Seryicrs

Page 25: BAB I

s%.FX"ffiWSffi

\**"*

Discussion:So what exactlyis PumpDynamic

TotalHead ?

qdE rR+r{.tbd rl

O 2006, Flowserve lnc.

rypL*wssffi

%-"d

W hat ir Total0ynam ic Head?

tI

S ta tic h e a d

S u c tio n

H ead

L_@2006, Flov'/serve lnc

Page 26: BAB I

4"Fr6\ftr$H ln te ra c tio n

$uslion Head Can he Positive orLggaljgL

l uc io n L if t

H ead

@ 2006, Flowsenr'e lnc

fr,Frsw$F ln te ra c tio lt

iT h e n $ u c tio n H e a d is l{ e g a tiv e E E

t$ ri e iir n

I

Thead

Page 27: BAB I

e*Fg"&wsffi ln te ra c tio n

?L.S psi (50ft)1.48 bar (15.1 m)

M d.i

ii

r.i

r*'l :'."' r lifi;l

, ,;l

' -l*"-',-l'r- -i- 1'lr

:l:

I,t

l,'.tt7/]

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.ryFLSWStr Pum p attd $yrtetn lnteraction

D is c h a rg e ll e a d

$ ta tic L if t

+

0 a u g e I le v a t

8ft(2.44 metre)

I

I

I

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lT 0 ll l: I is r h r lg$ tr tic I ilt

ln ic ll eld

r ll rld +

a te r L e v e I

@ 2006, Florvserve lnc. 5l I l0 r s e il 0 E d I c ! lio r r I S r rr ic e g

Page 28: BAB I

ffib.FLMWSE ln te ra c tio n

Brake

@ 2006, Florilrserve lnc. 55f l0r silys I ducrti!r rl srrriNss

ffi&hpL#!#sffi ln te ra c tio n

Eren ple;

llEleelricrlPouersoIiun ad is

l08l{r

Bmlell t rould he

alrrlgtl{fr

Iiqrit llP eould lcrlortSfiltf

Page 29: BAB I

e%FtuffiWSffiffiV

HxerGiseCalculatlns tsrake

hCIrseBower

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Page 30: BAB I

t,%h,

FLffiWSHffiW,%dln te ra c tio n

":'riirifli

0 a lc u la tin g P tr m p t ra k e ll s r$ e p 0 tl e r

lnllhxllead{m}x$-G,xl( tr =

02006, Rc^rcenE lnc.

3 6 $ 0 r E f I

3lh rCapre ity 31,500 ttt

ll e a d t 7 ,1 5 m

$.G L03Efficiency $0%

A Circulating lf aterP u tn p in a P o H o r

$ ta tio n

trL#WSffi'%e*-#

ln te ra c tio n

P u m p rtt tt $ c o lt tin u o u s ly

24 hours a dry,305 days a yearf a ls u la tr th e a il n tt a t li lT ii

E n e rg y c o s t is ll $ l0,t 0 : s r l( [d 'h r

C a le u la te ih e fi il fi u , i c tl e rg y c o s t f c t

f o r

o r li W "h r f o l s a e h p lt nt p

e a c h p ll tn-p

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Page 31: BAB I

lntsrurtisn\..g*

C alculatin g B rake H orseporl er

}lP:6 P I r H ead {lt} x $,G ,

3 l0 0 r E f f

GPli x Head {ft} x S,G,E f f % :

3960 x B H P

r'-

&m$wffiHl'ffiu[uuwp

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Boullosres

lnieructiott\..-t

Affi nity Laws

@ 2006, Flowservo lnc. ilFl0r reru! I d !siliorrl Serriits

Page 32: BAB I

€Es*s&\U

F$#WSffiffiW ln le ra c tio n

Aitinity Laws Fnr$p*sd f;lranges

a p a c ity = C a p a c ity 1 (*-t#l

t-[{#l'(++H)'

ll ead H ead

B hp l

@2006, Flowserve lnc.

B hp 1

6 .l F I 0 r s s r v r E d u c , t i 0 n i I S e r y i r s s

Page 33: BAB I

r^r"le ra c tio

\r"/'

Affi nity Law Calculations

@2006. Flc^ilserve lnc 6tf l0r rrrr. I d!crli0i rl $rilirai

^.FrCIwsI\.-.P'

ln te ra c tis n

E r a m p le :

C u rte n t C o n d itio n s :

& f f Irl ity

ffi hmffi#

tI@

pftffiw $

flahd

ii4

MI

i

ff*u0r}lt

= 100 gpm

= 50 ftB}lPr= 5 hF

ll r = I 0 0 0 rp m

Determ ine nett perfotln attce if th e p tt tn p s p e e d is c h a n g e d to 3000 rpm

@ 2006, Flowsen e lnc. Itll0r serrr I d{crlio!rl Srrriccs

Page 34: BAB I

&Ft*vwsH

A f f in ity L a w s For $peed C hanges

C a p a c ity z

C a p a e ity I

0rltn p * lle r

n ia m e te

ead

Bhp

2-

,-

H ea

Bh

dr

pr

(Fl*ir

t*l#l'({i#)'

#- H3-

ffi>-@ 2006, Flowsen/e lnc. iill0r srrra I drcrtioNll Serrlc.r

lm fl r..*;J** B

lnt u r/

E x a m p le :

curuentcondirions: & {fi* ily L x*' $ - 0 iam eterQr = {00 gpm,',i =ror Change$B ll Pr = 5 hP

llr '1800 rPm

dr = 10u

D eterm ine new perforrn ance il the im peller diam eter is changed to 8"

@2006, FlowseNe lnc. 0tf l0r rerr. I drcrtiolrl SNilicrs

Page 35: BAB I

lnteruclion

E x a m p le:

CurrentConditiotts: '1" "" .,',

iti

0, .100 onm A r' I s r t- * a 4 * a a

Hl =50f1 k llilll$UsB H P1 ' 5 hp

ll1 ' 1800 rPm

dl = 10u

D e te rm in e n e tr p e rf o rln a n c e if th e im p e lle r d ia m e te r is c h a n g e d to I "

s*(1oo **r(hJ=ro spm

H,=(so ft) [*)' -32 rt

@ 2006, Flo{rserve lnc.

BHP. -g hp) [*)' = 2 s6 hp

i9ll0i s0rye ! ducali!rrl Srrrir€s

ltl te ra c tio n

i-I

24

Z?

2*

I l-{

r$

1,t

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u

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i

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'Jii

{i{ I

,i ll

'{t I

(J

3i10 4ilF

{i ;rt] ltiilI i'jri,l rlirtr

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6$il *ft1 i ll[i]lafi tt)tl l.;ii

: 2 f.tfi I .'1 {]ii 1 {it]dJ g,Fr r:

3tii) il:,tl 1{ii) ,',r.il,

r l h-F5ll ii'fi

t

Page 36: BAB I

FfuffiWSffiffiW

[l odelISAPU

@ 2006- Florserw lnc.

wkffiwsffi

Applying Affi nity

@ 2006, Flourserve lnc

Laws in the Field

Page 37: BAB I

ln t'* r'r c tio n

Casing Design

@ 2006, FlovvservE lnc. llf l0r !ille I ircelio! rl trilicri

frFLOI tSE

\.rr'ln te ra c tio r

fi n I !n I T y p * *

in g le V o lu te

o ll aE a single cutwatet -pwLa f"r-r-ru-r "t \o d^""""^l 41o.,r,.. Ilte increaring pre$$trre as lhe liquid m ove$ around li/e casing produce$ att

in c re a s in g ra d ia I f o rc e a t e a c h p o in t o n lh e p e rip h e ry o I th r im p e lle r d u e topre$sure acting on projected arsa of im peller

r fl inim um radiallorce is atBestEtliciency Point{BEp}with operation to therig h t o r le lt o f B E P p ro d u c in g h ig h e r ra d ia I lo a d s

:* 'l "";' l i "=

iiiil ij'. :) l ri. i Jril i.\r i ii , {lI ii, J,

.J "*l

-"'3)f

i: **'lt, -r.

I;I

..\.. l

\.

,t" v-,

gut,atBr

9ohteTypeCadrq

Hotation

krrFall€r

orrlSrilico!

Page 38: BAB I

.os*eur%*

FLffiW'SffiffiW ln te ra c tio n

$ h a f t 0 e f le c tio n

Created by hydraulic forces acting on the impeller

Static loads

Result from a non-uniform pressure :

distribution in the casing

Casing designed to convert velocity energy trpressure

Designed for one flow rate

Pressure is uniform at design flow rate

Pressure gradient in casing is maximum at

shutoff Maximum deflecti*n cf *.**? in*h*s

specified in A$ll1[ 873 1 and ff73.?

O 2006, Flowserve lnc.

Page 39: BAB I

ln te ra c tio n

\.r/

Caling 0esign aad lheir$ffect0n RaditlLoads

A moving liquid exchangesits kinetic (velocity) energyfor pressure

@ 2006, Flcn rserve lnc.

F\.Frswsm ln te ra c tio n

Bernoulli's Law in Aerodynam iss

@ 2006, Flowserve lnc llFI0r sril0 [ ducllirrelServicrs

Page 40: BAB I

l. qr -r r n"1."["t.] Jr-ry ln ie ta c tis n

T w in o r D o u b le Y o lu te 'nudr"* il" "1 \9:-r*:.

$ fuJ ,')"+-, ffi "*a'u.7 n-.p yD€ldt{oi., lot* p,vlj r'4cu4

@g+

O2006, Flowserue lnc. 801 l0[ srile E dr calioi al Seryicas

Page 41: BAB I

Pun p and $ s te m ln te ra c tio n

$ in g le V o lu te a rr d il o u b le V o lu te

U/Olqr- a.5,

$ in g le V o lu te

@ 2006. Flowserve lnc.

D o u b le V o lu le

t -V t.^ch -) tt$a vol,,*e

\ - V"ofF e) )e"\'V v oL'*e '

UuV,€r" ae"Ule-n,cil"w .g r*g!-^erwe.J, tgg 6.or,.n r=A-"e gI"oF grx,"rr-n"h g"_ol "r>-

o{L*-,sdc

dta tu?^ta,*r

rgt.qc?t

Page 42: BAB I

l,,%,ptuffiwsffi ln te ra c tio n

MR a d ia I L o a d

C o m p a ris o n

HadialLnad{sl

I3FIor rerre I dIcationaI S erricesO 2006, Flowserve lnc.

Page 43: BAB I

%.FLSWSE ln te ra c tio n

\-'

Vo

D

lu t

iffue V$

$er

@2006, Flowserve lnc.

Pum p atrd $ystem lnteruction

l5ll0r !errr t drtrtlor rl S0rvicss

* Drq4ucerao$e eftrcre-r 6\.o- V"Lue - T\"*qa.-a .tls ce^ja+-t.r rrohe ,^ao.,e erf pe^r rut- lp'h r{"e.^ A.q-r","- a)- * --*,

Page 44: BAB I

\".t/"

lstn^.a-nr6{ .1t.",\ 4'f {n \.r.pAd

Id"

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cy*

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ttll0r s!rve E drcatioral Serriils

Page 45: BAB I

@s".p$-ffiwsffi lnteruction

$fu*#

V o lu te P a s s a g e lll a y

@ 2006, Flowserve lnc t! Flor serrr I drcatloiNl S.nic0c

ln te ra c tio n

'\,,**.9

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c

a

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il

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u$pendedo u n te d P u m

ll 0f

@ 2006, Flowserve lnc.

Page 46: BAB I

ln te ra c lio n

'%*P

Concentric GasingPump

O 2006, Flowserue lnc.

ln te ra c tio n

SpecialLorl Flow ll igh lleadlm p e lle r

q

,!"

1\

(

;r'. $

q;'

I-"--t-,

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Page 47: BAB I

.s@%.

PLffiWSffi

LoFlorn pu

2

0%d

SHAFT VIBRATION

(!^5tr>5e*

=€EEXC(5dt:(/l-u

d)

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C o n r e n ttic C a s in g

!3Il0r srrys I dIrelioIrl S rrricrs

tr to-pto

f srandard

@ 2006, Fldvser\re lnc.

lmpeller DesignSpecific Speed

O 2006, Flowserve lnc. 9l F l0 r r e rr 0 [ d u c l tio ll r I 5 r rv ic e s

Page 48: BAB I

ln te ra c tio n

ttalres af $pecilic $peed. !{r

l' ,l ,{ A,j' 'i' 4 ,i A -'1 t', .-. F ot.= 'o F g + :7 :4 :+++ a-i

ps

H

puln ps

h ig h ll

t

Low $pecific $peed@2006, Florvsen/e lnc.

High specific speed putn

produce high 0 and low

H is h

L o w s p e c if icp ro d u c e lo vr

speed0 and

'J A'14iJ 3 ir8

ltt te ra c tio n

\4{eesdds

lm p e lle r D e s ig n r s, S p e c if ic E p e e d

ilalues nl $per:ilic $peed. Hs

Radial lJane Flired Flor+ Uane fuialf lurtr'Uan*

N{ lt3}l\{ }

{'}'qrt;tl

,, l";ryrlritl' nt 11fi13

Hcild xt ltHlrlrr ii

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Page 49: BAB I

eb.FL#WSH ln te ra c tio n

T h e e q tt a lio lt f o r $ p e c if ic s p e e d is:

tl{l'}h{} -, ("apr.1rit1, irt HUI)N- \

{'l'ntitl Hg;lrl ;lt 1{L:l-'}" "w h e re:n : putn p rotationalspeed in

Q : capacity atheslefficiencyimpelleringptn

fl : totalhead developed perim p e lle r a t b e s t e f lic ie n c y

rp ln

p o in t w ith m a x im u m

s ta g e b y m a x im u m

in le e t

GPMFeet

1 ,1 0 F a c to r

@ 2006, Flo\ rsenE lnc. 9lll0r r.il! [ drrrtio!rl Srnic.r

Metric Unitsm3/hr

m

U1 U^* = \,rGI t44;5vic- u-Br'

,,%.FLffiWSffi ln te ra c tio n

$pecific speed is a dim ensionlessn u m b e r yt h ic h is u s e d to re la te lh e

h y d ta u lic p e rf o rtn a tl c e o f a p tt m p

to the shape and physicalproperties of ils im peller

i l{l'l\t ) . (.apnf i11, irt lll:l' I

{"1ctal Hciid *t B[it'i!' '5

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!ltl0r serys I dr crtlor ll S rrricos

993 gpm21 feet3600 rpm

fnd-ldWhat a\Affiffii'iianrf,$-Va IU*S?

\'*'- su{- 4 \'"tt^ qu-

-_-.llhet"l'

@ 2005, Flowserve lnc.

Page 50: BAB I

ln te ra c lio n

Inigation, F lood C ontrol and D rainage

lGreatSaltLakein s ta lla tio n

oThree 3900 nr rn i

{1 5 0 in } a x ia I

)te-*+*:iTf-,&.1:-.1*--

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'qt 7 ,5 n 125 )41c 2 t*"t-t-U---'

{3 5 0 0 h p }

d ie s e I e n g in e d riv e s

O 2006, Flofiserve lnc. l9 Flor serre E di.rlio!.1 Srili.ss

ln te ra c tio n

G re a t $ a lt L a h e ln s la lla tio n

993 gpm21 feet36OO rpm

418,OOO gpm25 feet2OO rpm

{00tl0r srrys ! dlcitiofi rl Ssrrirrs@ 2006, Flcn rsen/e lnc.

Page 51: BAB I

ln te ra c tio n

How Does SpecificSpeed Affect the

Shape of the PumpCurve?

@ 2006, Flowserve lnc

FLffiW$ffi ln te ra c tio n

Head Rise To $hut0ff (}lRT$0)

HRTSo, |t++,110%

q-J^"\ Q\s./-10% Rise to $hut.off"

affiilodelCPI {l 0 0 0 ll s I

C a p a c ityR a le d H e a d

Rpm

I1O GPil1 5 0 f e e t

1900

@ 2006. Flowserve lnc.

Page 52: BAB I

ln te ra c tio n

Head Rise To $hut

Rpm

ff lll R T $ 0 tnrxd t**f

HRT$o-ffi'1ro%

C a p a c ily 2 6 5 0 0 P tRaled llead S0 il

-50% Rise to $hut'off"

I 0 I F I 0 r r ! r r s I d r c a I i o r r I S . r r i c s i

Pun p and $ystem lnteraction

1405i

@2006, FloYvserve lnc.

FtuffiWSffiffiWffi%-*'/

llead Rise To $hut0lf {HRIS0l $*ta\ ?.^*-

nwfihir=i.=r

HRTS0 =

0 n {rU U II

4 0 f r= 100%

u1

, to

lilodelAPt

oio R is e

tt t'o f f "

l{ s 5?00

00

sh

C a p a c ityR a te d H e a d

R pnr

I 3 0,0 0 0

{ 0 f r

110

GPT

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Page 53: BAB I

ln te ra c tio n

?.o0

1.80

1.60

1.40

1.?O

!,oo

o.8{

0.6CI

usc3I n, =9OO? t5003 ?2004 30005 40006 57007 9200

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1.?5 1.5CI

specific speeds.

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cII

t_t

E

odUJI

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o 0.25 0,50 0.?5 l.ooCAPACITY q = O/Qn

Head-capacity curves for several

CPT

.#ln te ra c tio n

rar'r -) to% t,& BEP\o* tb-tdU\ne"vlFadial Floru

ri\\v\.,') qp - 6o'/. +ih n*

^J.'^ ot*hlxA{r4 l*"J,

$halt t

g ro u p e d a s e ith e r ra d ia I f lo w ,

on lheir hydraulic geotn elry

tsf4 e4 r5EF

*ty

U, ,q xl'- +o'lo

m ir e d f lo w , o r

f lol

[ $hafl

"tpWg,fr*

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Page 54: BAB I

MakingAdj ustments to

the lmpeller

Page 55: BAB I

Fhffiwsffi a tt d S y s te nt ln te ra c tio n

I . " " " E n ^ ",^ t:^. r t. I lt -, ^ ' ^ Aiait 0ruPeiaii0ij iiai'fci5il5 Dieep i,iifii p idiiiie

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ln te ra c tio n

P R lC lll G C 0 t P A R lS 0 ll . F la I V e rs tt s $ te e p P u tn p C u rv 0

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,GfF,;*

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r-eqeffi Dt

4Mpu."p,"F;

O2006, Floirsene lnc.

Qrated

Page 56: BAB I

%Fr"ffiwsH

\,#'ln te ra c tio n

How Does SpecificSpeed Affects the

Shape of the PumpPower Curue?

v tuuo, r tuwSv! vE il tu

edFL*W$H ln te ra c tio n

@.x ttlJ* pzq kW - =+

x co-4D,.rtzrETt%

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