calculation standard coal handling plant

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Calculation Standard Coal Handling Plant

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  • By PM TATA CONSULTING ENGINEERS Project:

    Date Doc No.

    Chd UB Client: TATAPOWER LTD Subject:

    Date Job No. TCE. Office: Dep : Sht 3 of 5 Rev No. P0

    STOCKPILE CAPACITY CALCULATION(USING S/R) SHEET - 2

    DESCRIPTION UNIT VALUES REMARKS

    1 INPUTS

    1.1 MCR of coal/unit. TPH 425

    1.2 Number of units NO. 3

    1.3 Number of stockpiles. NO. 2

    1.4 Number of days of coal stockpile required. DAYS 11

    1.5 Bulk density of coal . T/CU.M 0.8

    1.6 Angle of repose of coal. DEGS. 37

    1.7 Width of stockpile (At base). M 50

    1.8 Height of stockpile M 10

    1.9 Boom length of stacker-reclaimer M 41

    1.10 Distance between centreline of S/R to edge of stockpile. M 5

    1.11 Plant load factor 0.85

    1.12 No. of days of live storage required DAYS 10

    2 CALCULATIONS

    2.1 Total coal storage (1.1x 24 Hrs x 1.4 x 1.2 x 1.11) Tonnes 286110

    2.2 Coal storage per stockpile (2.1/1.3) Tonnes 143055

    2.3 Volume occupied per stockpile.(2.2/1.5) CU.M 178819

    2.4 Area of cross section. (0.5 x (1.7-2(1.8/tan 1.6)+1.7) x 1.8 SQ.M 367

    2.5 Volume of End pile((1.8/tan 1.6) x 1.8 x (1.7-2(1.8/tan 1.6)) CU.M 4957

    + 1/3 x pi x (1.8/tan1.6)^2 x1.8)

    2.6 Effective volume for calculating length of stockpile.(2.3-2.5) CU.M 173861

    2.7 Base width of dead stockpile (1.7 - (1.9 - 1.10)) M 14

    2.8 Area of live stockpile.(2.4 - (1/2x2.7x(2.7/2xtan1.6))) SQ.M 330

    2.9 Total live volume available in the stockpile (2.5/2+ (2.7 x 3.1 x 1.3 )) CU.M 315245

    3 OUTPUT

    3.1 Length of each stockpile(excluding end pile length) (2.6 / 2.4) M 473

    3.2 Length of each stockpile(including end pile length) M 500

    (2 x (1.8/tan 1.6)+3.1)

    3.3 No. of days of live storage available. (2.9/ (1.11 x 1.1 x 1.2 x 24 Hrs.) DAYS 10

    3.4 Travel length of S/R (3.2) M 500

    3.5 Total rail length (3.4 + 150m) M 650

    MAITHON PASE II DPR

    TCE.XXXX-563-CALC-003

    Stock Pile Capacity Selection

    SL NO

    Centreline of stacker reclaimer

    5

    Cross section of stockpile Live

    stockpile

    Dead stockpile

    41 14

    23.46

    36

    50

    10