caterpillar r1600g lhd
TRANSCRIPT
R1600G LHD
R1600G LHD
INDEX[3] Machine Specifications[10] Safety Features[17] Serviceability[21] Operator Ergonomics[24] Machine Systems[25] Power Train[26] Engine[27] Transmission[28] Torque Converter[29] Differentials and Final Drives[30] Axle Oil Cooling[31] Output Transfer Gears
[32] Steering System[33] Braking System[34] Hydraulic System[35] Electrical System[36] Cooling System[37] Monitoring System[38] Options[42] Options - Tires[46] Options - Buckets[47] Options - Towing[48] Options - Recovery Systems[51] Customer Support[52] Common Caterpillar Components
R1600G LHD
MACHINE SPECIFICATIONS
R1600G LHD
MACHINE SPECIFICATIONS
Gross Power @2100 RPM 201 kW (270 hp)Engine Model 3176C EUI ATAACSpeeds Forward1st 5.2 km/h (3.2 mph)2nd 9.2 km/h (5.7 mph)3rd 16.4 km/h (10.2 mph)4th 28.6 km/h (17.8 mph)Speeds Reverse1st 5.8 km/h (3.6 mph)2nd 10.5 km/h (6.5 mph)3rd 18.5 km/h (11.5 mph)4th 31.8 km/h (19.8 mph)Tire Size 18.00 x 25-28PR STMS L5
R1600G LHD
Turning Radius (Outside) 6587 mm (259.3”)Turning Radius (Inside) 3291 mm (129.6”)Articulation Angle 42.5 degreesAxle Oscillation + 10 degrees
MACHINE SPECIFICATIONS
R1600G LHD
MACHINE SPECIFICATIONS
Rated Payload 10200 kg (22,487 lb)Weight (Empty) 29800 kg (65,698 lb)Weight (Loaded) 40000 kg (88,185 lb)Width (Overall) 2664 mm (104.9 inch)Height (Overall) 2400 mm (94.5 inch)Length (Tramming) 9707 mm (382.2 inch)Ground Clearance 344 mm (13.5 inch)
R1600G LHD
MACHINE SPECIFICATIONS
R1600G Loading AD30
AD30 shown with 14.4m3 dump bodyR1600 shown with 4.8m3 bucket at full lift
R1600G LHD
STABILITY AND WEIGHT DISTRIBUTION (LOADED)
Distribution Front Axle 67%Distribution Rear Axle 33%
R1600G LHD
(STD) = Standard Bucket(HP) = High Penetration Bucket(EB) = Ejector Bucket
BUCKETS
Bucket Sizes m3 (yd3)9EL9555 4.2 5.59EL9889 (HP) 4.2 5.59EL0002 (EB) 4.5 5.99EL8989 (STD) 4.8 6.39EL9504 (HP) 4.8 6.39EP3029 5.6 7.39EL9520 5.9 7.79EP9892 (HP) 5.9 7.7
R1600G LHD
FFEEAATTUURREESS
SSAAFFEETTYY
R1600G LHD
•• ROPS/FOPS Certified Operator Station
• 3 Point Contact Cabin Access
• Alternate Exit - Push Out Safety Glass (Cabins only)
• Excellent Visibility
• Suspension Seat
• Inertia Reel Retractable Seat Belts
SAFETY FEATURES
R1600G LHD
Steering Primary Lockout Implement and Steering Secondary Lockout
Steering and Implement Lockouts
SAFETY FEATURES
R1600G LHD
• Dual Skinned Heat Shielding• Integrated Fire Suppression
System• Hot and Cold sides of the
Engine• Ground Level Fire Suppression
System Activation and EngineShutdown
SAFETY FEATURES
Engine Compartment
R1600G LHD
Bucket Control Group Safety Pins (on board)
Stored Position Installed Position
SAFETY FEATURES
R1600G LHD
SAFETY FEATURES
Steering Frame Lock Pin (on Board)
Stored Position Locked Position
R1600G LHD
• Anti-skid tread on all walkingsurfaces
• Grab Handles and foot-stepsinstalled at machine accesspoints “3 Point Contact”
• Light and easy to open hingedcovers
SAFETY FEATURES
Safe Access Covers and Walkways
R1600G LHD
SERVICEABILITY
R1600G LHD
Coolant Level
Engine Shutdownand Battery
Disconnect Switches
Fuel Filters and Priming Pump
Engine Oil
SERVICEABILITY
Ground Level Servicingand Fluid Level Checks
R1600G LHD
Hydraulic Oil
SERVICEABILITY
Ground Level Servicingand Fluid Level Checks
Transmission Oil
R1600G LHD
SERVICEABILITY
Swing-out Grill and Oil Cooler Hinged Belly Guards
Ease of Access
R1600G LHD
OPERATOR ERGONOMICSOPERATOR ERGONOMICS
R1600G LHD
Enclosed Cabin (Optional)
• ROPS/FOPS Certified
• Pressurised A/C System
• Wipers and Washers
• Low Noise Levels - 80 dB(A)
• Pull Ring Safety Glass
• Ergonomic Design
OPERATOR ERGONOMICSOPERATOR ERGONOMICS
R1600G LHD
Safety With Comfort
• Excellent Visibility
• Wrap Around Dash
• Four-way Adjustable Seat
• Arm Rests for Operator Comfort
• Ergonomic Placement of Pedals
• Transmission Neutralizer Pedal(Left)
OPERATOR ERGONOMICSOPERATOR ERGONOMICS
R1600G LHD
MACHINE SYSTEMS
R1600G LHD
POWER TRAIN
Computer Matched Power Train is Reliable and Fuel Efficient• 3176C Engine rated @ 201 kW (270 hp)• Heavy Duty Powershift Transmission • High Capacity Torque Converter• Heavy Duty Differentials and Final Drives• Fully Enclosed Oil Immersed Disc Brakes SAFRTM
R1600G LHD
ENGINEENGINE - - Caterpillar 3176C EUI ATAACCaterpillar 3176C EUI ATAAC
• Rated @ 201 kW (270 hp)
• Hard - working Performance
• Electronically Controlled
• Low Emission Levels
• Excellent Fuel Economy
• Automatic De-rate/Shutdownon Fault Occurrence
• Double Skinned Stainless Steel
Heat Shields < 200 Degrees C
R1600G LHD
TRANSMISSION
• 4 Speed Forward/4 Speed Reverse
• Electronically Controlled Power Shift
• Manual or Auto-shift Modes• Large Diameter Clutch Packs for
Smooth Shifting and IncreasedComponent Life Ergonomic ShiftController
• Ergonomic Shift Controller
R1600G LHD
TORQUE CONVERTERTORQUE CONVERTER
• Heavy Duty High Capacity Torque Converter• Integral Torque Converter and
Up-drive Housing
R1600G LHD
• Rear Oscillating Axle + 10°• Free Floating Axle Shafts• Planetary Reduction at Each Wheel• Heavy Duty Final Drives• Planetary Units can be Removed Independently from the Wheels and Brakes• Brake Axle Cooling Standard
DIFFERENTIALS and FINAL DRIVES
R1600G LHD
• Tandem mounted Axle Cooling Pumps• Independent Closed System for Each Axle• Oil Flow Keeps the Axle and Internal Brake Components Cool• Bypass Relief Valves Incorporated into Each Cooling Pump• In-line Filters and Suction Screens in Each Independent System
FRONT AXLE
AXLE OILCOOLINGPUMPS
OIL FILTER
OIL FILTER
OIL COOLER
SUCTIONSCREEN
REAR AXLE
AXLE OIL COOLINGAXLE OIL COOLING
R1600G LHD
OUTPUT TRANSFER GEARSOUTPUT TRANSFER GEARS
•• Equally Dividing the Power Between Equally Dividing the Power Between the Front and Rear Differentials the Front and Rear Differentials
•• Precision Cut Gears Smoothly Precision Cut Gears Smoothly Transfer the Power Transfer the Power
R1600G LHD
• Dual, Double Acting CushionedCylinders
• Steering Angle (left or right) 42.5Degrees
• Steering Neutralizers Standard Fitment
• Automatically Controlled GroundDriven Secondary Steering System (Option)
• Full Flow Filtering• Designed for Excellent Steering
Response at All Engine Speeds
STEERING SYSTEMSTEERING SYSTEM
R1600G LHD
SERVICE BRAKES• Four Wheel Hydraulically Actuated, Fully
Enclosed Oil Immersed Disc Brakes• Independent Front and Rear Circuits• Self Adjusting with Modulated
Engagement
PARKING BRAKE• Spring Applied Fluid Released (SAFRTM)• Parking Brake Applies in the Event of
Loss of Hydraulic Oil Pressure
BRAKING SYSTEM
R1600G LHD
• Large Bore Lift and Tilt Cylinders• Proven CatR Seals and Cylinder Bearings• High Efficiency Positive Displacement Pumps• XT-3 and XT-5 Hydraulic Hoses (Excellent Strength, Flexibility and Life)• Reusable Hose Couplings• Pilot Operated Bucket Controls (Reduces Operator Effort)
HYDRAULIC SYSTEM
R1600G LHD
Fully Sealed ElectricalConnectors to Lock Out Dustand Moisture
ELECTRICAL SYSTEMColor Coded and Hot Foil NumberStamped Wires for Easy Diagnosisand Repair
R1600G LHD
• Mono Configuration• High Ambient Capacity• Copper Fin, Solder Dipped Radiator Core• Cross Flow• Double Pass Hydraulic
Cooler• Swing Out Grill & Hydraulic Cooler for Easy Access
COOLING SYSTEM
R1600G LHD
MONITORING SYSTEM
CMS - Caterpillar Monitoring System Provides Critical Machine Data to Keepthe Operator Informed and the Machine Working at Maximum Efficiency
• CMS Built to Withstand Severe Working Conditions• Temperature, Moisture, Vibration and Shock Resistant• Speedometer, Tachometer and Actual Gear Indicator• Self Tests and Calibrates at Engine Start-Up• Contains a Three Level Warning System
R1600G LHD
OPTIONSOPTIONS
R1600G LHD
Ride Control • Reduces Fore and Aft Pitching Motion• Incorporates an Accumulator System in the Lift Circuit• The Nitrogen/Oil Accumulator Acts as a Shock Absorber• Dampens Bucket Forces and Stabilizes the Machine• Automatic Selection Function Engages/Disengages Ride Control System at Preset Speeds• Improves Cycle Times and Load Retention
OPTIONS
LIFTCYLINDER
LIFTCYLINDER
NITROGEN/OIL ACCUMULATOR
ACCUMULATOR CONTROL VALVE
MAIN CONTROLVALVE
R1600G LHD
OPTIONS
Cab Window GuardOperator Station Protection Bars
R1600G LHD
ROPS/FOPS Certified OpenOperator Station withRemovable Canopy
OPTIONS
Radiator Guard Protection Bars
R1600G LHD
Tire Options
Bridgestone• 18.0 X 25 28 PLY STMS L5S• 18.0 X 25 ** VSMS L5S
Goodyear• 18.0 X 25 28 PLY SMO L5S
Michelin• 18.0 X 25 28 X-MINE D2 L5R
OPTIONS TIRES
R1600G LHD
Automatic LubricationSystem
OPTIONS
Centralized LubricationSystem
R1600G LHD
Fire Suppression SystemsDry Chemical or Foam
Enclosed Air ConditionedOperator Station
OPTIONS
R1600G LHD
Payload Control System Tee Seat
Wiggin’s Fast Fill & Evacuation
OPTIONS
R1600G LHD
Cast Half Arrow Head
CAT® Half Arrow Head
OPTIONS - BUCKETS
CAT® Heal Shrouds
Bucket Wear Bars
R1600G LHD
OPTIONS - OPTIONS - TOWWING
Bolt-on Towing Attachment
R1600G LHD
OPTIONS - RECOVERY SYSTEMS
Brake Release System -Recovery Hook
R1600G LHD
Brake Release System -Recovery Bar
OPTIONS - RECOVERY SYSTEMS
R1600G LHD
OPTIONS
Remote Control System
R1600G LHD
LiteratureLiteratureParts Books
PaperElectronic (LinkOne)
Operation and Maintenance ManualsService Manuals
EnginePower TrainSteering SystemBraking SystemHydraulic SystemElectrical System & Operator StationElectrical SchematicsHydraulic Schematics
Service MagazinesService LettersTechnical Information BulletinsSpecial InstructionsFitting InstructionsOwner Notification
LinkOne Parts PageLinkOne Parts Page
CUSTOMER SUPPORTCUSTOMER SUPPORT
R1600G LHD
COMPONENT CATERPILLAR MODELRadiator CEPL - CrossflowEngine 3176C EUI ATAACTorque Converter & Lockup Clutch D250ETorque Converter Housing & Pump Drive CEPL / D250ETransmission D8R / 814B / 615CTransfer Gear Case 814B ModifiedDrive Shafts CEPLDifferentials 970FFinal Drives 615CBrakes & Controls 970F / CEPLArticulation Hitch 980F / CEPLSteering System 966F / CEPLSteering Cylinders 966FSecondary Steering System (Optional) 980GHydraulic Tank 980CTilt Cylinders CEPLLift Cylinders 980F / CEPLMain Hydraulic Pump 970FHydraulic Implement Valve 966FBucket Control Pins 966F / 992DElectrical System CEPL
COMMON CATERPILLAR COMPONENTS
R1600G LHD