ch124 sea king symposium halifax, nova scotia 17-19 september 2014 brian thistle – dnd program...
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CH124 Sea King SymposiumHalifax, Nova Scotia
17-19 September 2014
Brian Thistle – DND Program Manager
Greg Mant – Regional Sales Manager-Eastern Canada & USA
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Vectors History
• Heritage Dates Back to the 1940s & 50s
• 1947 - Began as Okanagan Helicopters (formerly Okanagan Air Services)
• 1987 - Okanagan Acquired by Canadian Helicopters Corporation (CHC)
• 1990 - CHC Formed its MRO Business, ACRO Aerospace
• 1998 - CHC Transformed its MRO Business forming Vector Aerospace Corporation
• 2008 – Vector Acquired the UK MoD’s Defence Aviation Repair Agency
• 2008 – Rebranded all Operating Division as Vector Aerospace
• 2011 – Vector Acquired by Eurocopter Holdings-Subsidiary of EADS now know as
Airbus Helicopters
• Independent MRO Provider
33
Vectors History
4
DallasDallasAndalusiaAndalusia
PittsburghPittsburghPortsmouthPortsmouth
CroydonCroydonPyestockPyestock AlmondbankAlmondbank
AtlantaAtlanta
SummersideSummersideRichmondRichmond
LangleyLangley
NairobiNairobi
JohannesburgJohannesburg
Over 2700 employees
Over 1.7 million square feet of hangar and shop facilities
MRO facilities in:• Canada, United States, United Kingdom.
France, Africa and AustraliaService Centres in:• Canada, United States, United Kingdom and
AfricaPlanned in 2014• Singapore and Brazil
Over 2700 employees
Over 1.7 million square feet of hangar and shop facilities
MRO facilities in:• Canada, United States, United Kingdom.
France, Africa and AustraliaService Centres in:• Canada, United States, United Kingdom and
AfricaPlanned in 2014• Singapore and Brazil
Repair/Overhaul FacilityRepair/Overhaul FacilityService CentreService Centre
CalgaryCalgary
GonesseGonesse
Vector Today
BrisbaneBrisbaneSao PauloSao Paulo
SingaporeSingapore
TorontoToronto
Corp HeadquartersCorp Headquarters
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The Vector Group
Helicopter Services - North America
Engine Services - Atlantic
SECA, A Vector Aerospace Company
Engine Services - United Kingdom
Helicopter Services & Component Services - United Kingdom
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Vector & The CH124 Sea King
• History Dates Back to 1989
• MRO Activities on T58 Engines
• T58-8F to -100 Upgrade – 1996-2000
• 2004 – Dynamic Components• MGB• Main Rotor Head• Intermediate Gearbox• Tail Gearbox• Auxiliary Servo• Primary Servo
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Additional DND Work
• CH146 Griffon PT6 Engines – through Bell Helicopters
• CH149 Cormorant T700-T6A1 Engines – through GE Canada
• CH148 Cyclone T700-8A7 Engines – through GE Canada
Vector Aerospace
Helicopter Services North America
An industry-leading provider of Engine, Component, Airframe and Avionics MRO and Engineering Upgrades
99
OEM RelationshipsOEM Platform / Services Length of Relationship
Lynx, Sea King20+ Years
Chinook 6 Years
AS350, AS355, EC130, EC135, EC145, AS332L, AS332L1
21 Years
CT/T58, CT7/T700 30+ Years
JT15D, PT6A, PT6T, PW100, PW307/308 19 Years
M250® , T56/501D, 501K 30+ Years
S76, S61 & H3 Series 36 Years
Arriel 1, Arriel 2 21 Years
Honeywell ALF502 / LF507 2 Years
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Vector’s Customers Include:
Commercial operators:
Air Methods
Blackcomb Helicopters
Bristow Helicopters
Canadian Helicopters
Carson Helicopters
Coast To Coast
Era Helicopters
Helicopters New Zealand
Transportes Aereos Pegaso
Military & government operators:
Brazilian Air Force
Canadian Dept. of National Defence
Royal Australian Navy
U.S. Army
U.S. Dept. of Homeland Security
U.S. Dept. of State
U.S. Navy / L3 Communications
OEMs
Turbomeca
Rolls Royce
Sikorsky
GE
Bell Helicopters
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Richmond
LangleyCalgary
Summerside
Andalusia
Dallas
Brazil
Brisbane
PerthFarnborough
Croydon
Gosport
Paris
Nairobi
Johannesburg
Malaysia
Thailand
Corp Hq
Corp Hq Engine MRO Helicopter MRO Sales
California
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Engine Services – Atlantic
Summerside
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Andalusia, Alabama
M HangarRefinish
Heliport
Flight Test Hangars
Storage Hangar
Fleetlands Helicopter & Engine Services
N
Chinook
Lynx
Sea KingEngine Test CellsTraining Centre
1010 associates, 99 contractors and 46 apprentices(current)
Engines
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Component Services – UK, Almondbank
23 Acres (9.3 Hectares)
176,000 sq ft (16350 Sq m) of workshops, processing area & warehousing
Fuel Accessory test facility
Propeller/Fuel Workshops and Machine Shop
Hydraulic workshop
Chinook component workshop
Electroplating facility
Structures workshop
Warehouse and Packing
Repairable Unit Store
Tornado component workshop
Clean, strip & re-finish facility
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SECA - A Vector Aerospace Company
• Strategic location in Paris – CDG and Le Bourget (2006)
• 150,000 square feet• Complete engine MRO
oTFE731oPW100oPT6AoJT15DoPW305/6/8
• 3 engine test cells• Strong engineering skill:
e.g. ECTM • ATR relationship; and
other OEMs• All certifications
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Vector Africa
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Vector Australia
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Singapore - NEW
• PW150 engine
• Full MRO capability
• Strategically located in Seletar Aerospace park
• 50K square feet with increased density and ability to expand
• Support from EC SEA
• Opportunity to grow our Asian base
• 2014 completion
• Determining market approach – regional airline
• Future alignment with Brisbane
• Service Center network hub
2020
Front Entrance / Security
Space – 2700 sm
Large Door (aircraft access)
Helo taxi-way – to be built
Heli-pad
Ring road - to be joined via bridge to main highway
Brazil - Jacarei Site
Available for expansion
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Vector Helicopter ServicesRichmond, British Columbia
Headquarters, Engine and Component MRO
2222
Our Service Portfolio
• Vector maintains a complete range of overhaul and repair capabilities around the globe
– Turbine Engines
– Dynamic Components
– Structures
– Avionics
• Vector provides a full range of internal engineering and support services
• Vector provides complete global logistical and support services to military and commercial customers
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Vector Aerospace, Richmond, BC - Headquarters
• 158,000 sq/ft MRO facility
• Transport Canada, EASA (JAA), CAA approved
• Recognized AMO - Canadian DND Technical Airworthiness Program
• US D.O.D. approvals including US Army and Navy for GE
• Extensive OEM approvals
• Multiple international approvals
• ISO 9001 certified
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Engine R & O Capabilities
Rolls-Royce
•Authorized Maintenance, Repair and Overhaul Center (AMROC): M250®
Pratt & Whitney Canada
•Distributor & Designated Overhaul Facility (DDOF) for repair & overhaul: PT6T-3, 3B, 3BE, 3BF, 3BG, 3D, 3DE 3DF, 6 & 6B
General Electric
•Recognized Overhaul Facility: CT58, T58, CT7 & T700
Turbomeca
•Authorized Arriel Repair & Overhaul Center: Arriel 1 & Arriel 2
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Component R & O Capabilities
Airbus Helicopters •Approved Technical Center for R&O AS350, AS355 & EC130 mechanical assemblies Sikorsky
•Authorized Repair & Overhaul Centre
•S76 Gearboxes & Technical Arrangement for S61 & H-3/Sea King Dynamic Components
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Engine Test Capabilities
• 10,000 sq / ft test facility
• Three operating bays: PT6T / M250® / Arriel / CT58 & T58 / T700 & CT7
• Low & high-speed capability
• Multi-functional for ease of changing engines
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Components
Engine Fuel Accessories•M250•PT6T•T58 / CT58•LST 101
Rotable exchange & rental units available
Dynamic Component Test Cells•Sikorsky S61 & S76•Airbus AS350, AS355 & EC130B4
Component Repair•Furnace Brazing•HVOF, Plasma, Flame, Wire-Spray•Mig, Tig, Gas Resistance & Stick-welding Vacuum•Extensive machining & milling capabilities, including CNC
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Component Repair & Overhaul
Airbus •Approved Technical Centre for R&O AS350, AS355 & EC130 mechanical assemblies Sikorsky•Authorized Repair & Overhaul Centre•S76 Gearboxes & Technical Arrangement for S61 Dynamic Components
Goodrich Pump & Engine Controls•Authorized R&O Centre - M250 series EMC-35A Hydro-Mechanical Units
Honeywell •Authorized Repair & Overhaul Centre M250® series •Lycoming LTS 101 Fuel Control Units•Power Turbine Governors
Helicopter Support Inc •Authorized Distribution Center S76 parts
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Engine and Component Test Capabilities
Engines
• Three operating bays:
1. PT6T
2. M250® , Arriel 1 & 2
3. CT58 & T58 / T700 & CT7
• Low & high-speed capability
• Multi-functional cart system for ease of changing engines
Dynamic Components
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Fuel Accessories
Engine Fuel Accessories
•M250 ®
•PT6T•T58 / CT58
Triumph Engine Control Systems
•Authorized R&O Centre - M250 series EMC-35A Hydro-Mechanical Units
Honeywell
•Authorized Warranty and Repair Station (AWARS) M250 series and PT6T series
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Repair Services
Repair Processes• Plasma, Flame, Dual Wire Arc• Extensive machining & milling capabilities, including CNC MIG, TIG, & Percussion Welding • Vacuum Furnace Brazing
Engineering Services• 374 In-house Developed Repairs• First Article Development e.g. Arriel 2 Heavy Repairs, RR
Shroud Profiling and Vane Diffuser Rework
New Machinery• Invested close to 2 million over the past 3
years• EDM, CNC Mills, Robotic system for
Plasma, CNC CMM, Eddy Current Inspection and Immersion UT Inspection
Vector Helicopter ServicesLangley, British Columbia
Airframes, Avionics, Electrical and Sheet Metal Manufacturing,
Engineering
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Vector Aerospace, Langley, BC
• 60,000 Sq feet
•Transport Canada, EASA (JAA), CAA approved
•Recognized AMO - Canadian DND Technical Airworthiness Program
•US D.O.D. approvals including US Army •and Navy for GE
•Extensive OEM approvals
•Multiple international approvals
•ISO 9001 certified
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Airframes and Structures
Capabilities span from Line and Hangar Maintenance & Inspections to full depot repairs including structural and sheet metal repair and refurbishment on airframes, tailbooms, and doors/panels.
Airbus Helicopters•AS350 / 355 / EC130 (all versions) including Level l & II maintenance through to Level IV depot repairs•Approved Technical Centre for Aircraft Maintenance & Structural Repair for AS332L/L1
Sikorsky• Approved Maintenance Centre - S76 & S61•Onsite portable alignment & repair fixtures for various Sikorsky models
Bell•Transport Canada Approved for 204/205 206/212/412/214/222/230/407/427/430
Paint•Full operational paint facility
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Airframes
Sikorsky• Approved Maintenance Centre - S76 & S61•Onsite portable alignment & repair fixtures for various Sikorsky models
Airbus•AS350 / 355 (all versions) including Level l & Level II repair of AS350 / 355•Approved Technical Centre for Aircraft Maintenance & Structural Repair for AS332L/L1
Bell•Transport Canada Approved for 204/205 206/212/412/214/222/230/407/427/430
Paint• Fully operational paint facility
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Avionics
Capabilities•Helicopter rewire & computerized wire-testing•Full-wire loom fabrication•Systems installations, upgrades & repairs•STC modifications (existing or development)•AutoCAD supported
Authorized Dealer for Leading Manufacturers•SAGEM Avionics •L3 •Rockwell Collins•Garmin USA •Honeywell •MSA Gallet •Thales•Bose •David Clarke
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Avionics Supplier Relationships
Bose
Chelton Flight Systems
David Clarke
Garmin USA Inc.
Honeywell
Honeywell Bendix/King
L3 Communications Avionics Systems Inc.
Max Viz
Mid-Continent Instruments and Avionics
Northern Airborne Technology Ltd. (NAT)
Rockwell Collins
Ryan International
Sagem Avionics
Shadin
Sigma Tek
Sky Connect
Technisonic
Thales
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Engineering & Upgrades
• Expert interface design between aircraft OEM systems and aftermarket avionics and equipment supplier
• 30 + Supplemental Type certificates with quick response ability to design new STCs
• Aircraft Modification Development:
• Bell UH1 modifications including major Tailboom upgrade
• Avionics / Electronics Upgrades to modernize legacy and active types including S61, AS332L and many others
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Vector’s Additional Programs – All Facilities
• A pool of engine, component, accessory and airframe items are available for lease or exchange
• Significant internal OEM repairs and Design Authority with internal DAO
• Worldwide 24/7 service support and mobile repair teams available
www.vectoraerospace.com
Questions & Answers
www.vectoraerospace.com
www.linkedin.com/company/vector-aerospace
www.facebook.com//pages/Vector-Aerospace
@VectorAerospace