controlling the success - amk · 1998 . establishment of the automotive business . air compressor...

Controlling the Success

Drives & Controls Automotive

The AMK Group Knowledge. Competence. Doing. Combined expertise of a strong group

since 1963 since 1998

Record breaking drives since 1963

WORLDRECORD 0-100 km/h in 1,779 s 4x32 kW AMK Power

Turnover Development AMK Group

Turnover development in Mio.

50

100

150

200

1963 1970 1980 1990 2000 2011 2012 2013 2014 (vorläufig)

Production 60%

Management & Sales

20%

R&D 11%

Apprentices 5%

QM 4%

Employee development

Our Employees Experience, Know-how and Passion

5

450

600

750

1963 1990 2000 2011

800

2012

865

2013

Employee structure

878

2014

Business division Drives and Controls

Controllers

Servo inverters

Servo motors

Motors with integrated inverters

Hollow shaft motors

The complete program for the drive and control technology

Business division Automotive

Air Compression Steering ePowertrain

Berlin

Production Sites in Germany Made in Germany

Kirchheim/Teck

Erfurt

Weida

Aichwald

Donnstetten

Aichwald

Kirchheim/Teck Donnstetten

Erfurt Weida

Spain

Italy

France Switzerland

Germany

Benelux Denmark

Russia

Czech Republic

Austria

Bulgaria

Turkey

USA

Brasil

Taiwan

China

Malaysia

Regionally Based – Active Around the World

Leading by Quality

Corporation certified according to

DIN EN ISO 9001:2008

ISO/TS 16949:2009

ISO 14001 Products certified according to

With great vertical range of manufacture; the quality is at hand

1998

Establishment of the Automotive business. Air compressor and sealant for tires.

2003

Focus on road safety and driving comfort: air and electronics replace conventional mechanical suspension systems.

AMK – Milestones of a Success Story

The world's first continuously variable three-phase motors are ready to go into production.

1967 1983

The digital three-phase drive technology is ready for production

1992

Three-phase variable-speed drives with integrable PLC and CNC control

2002

The smallest intelligent drives of the world: AMKASYN KE/KW

2009

The new controller generation AMKAMAC A5

1975

First electronic angle synchronisation with three-phase variable- speed drives

2011

Decentralised drives iDT, iX and iC

1963

Company foundation

06.11.2015

2010

Introducing electric power steering systems

2015

Decentralized all-inclusive-solution ihXT & iSA

2013

World record: 0 to 100 km/h in 2,13 seconds

Results of sustainable innovation

06.11.2015 Rapp

Product develop-

ment

Product realisation

Qualifi-cation

System optimizing

Serial exercise

Serial use

Business Division Drives and Controls

AMK Drives and Controls

A complete program for automation

06.11.2015 Rapp

Controllers Decentralized drive technology Servo inverters Hollow shaft motors Servo motors


Decentralized Drives in High Protection Class

3x400 VAC or up to 720 VDC supply voltage 5 kW continuous power, 10 kW maximum output power EtherCAT, Sercos III, VARAN Functional safety Multifunctional I/Os Economical with switch cabinet volume and wiring,

especially when mounted on moving axes


Decentralized converter iC Decentralized converter iX Motors with integrated inverters iDT and iDP

Synchronous motors DP: Optimised for performance DT: Optimised for torque

Asynchronous motors Liquid-/convection-cooled, forced-air

ventilated Performance range: 250 W to 100 kW High dynamics Low maintenance High protection class Customised

DYNASYN Servo motors Compact dynamics of the top class


SPINDASYN SKT Hollow shaft motors

Axial forces up to 570 kN Replacement of hydraulic systems Energy efficient - energy consumption only during

movement Reduction of mechanical transfer elements Direct drive for greater dynamic performance Direct absorption of the axial forces in the motor bearings High precision

Applications: Plastic machines Presses Bending machines

Electrical linear axis


Modular, intelligent servo inverter up to 200 kVA

Extremely compact design Liquid-, air-cooled Flexible and scalable Functional safety certified according to PLe

in accordance with EN ISO13849-1 Real-time Ethernet Filter for dynamic applications

AMKASYN Servo inverter The most compact servo inverters of the world


Ultracompact machine control Modular and scalable PLC functions Motion control functions Programming in CODESYS Atom processor / Arm processor Real-time Linux firmware Visualisation with CODESYS

and in Qt Integrated I/Os

AMKAMAC A-series controllers Continuous, scalable, powerful. In real-time.


AMKAMAC - smartPanel in High Protection Class

Suitable for IP69K installation Suitable for high-pressure cleaning – even with

hot water Resistant to dust and aggressive disinfection agents In accordance with hygiene standard DIN EN 1672-2 Multitouch, capacitive touch screen PCT (Projected Capacitive Touch) Flush glass front


Safety – Functional Safety

Inverter with Safe Torque Off (STO) in PLe certified Safety controller card with “Functional safety” Control of the safety functions by safe I/Os or safe fieldbus

protocol FSoE Stop functions:

Safe torque off (STO) Safe stop (SS1, SS2)

Safe movement functions: Safe limited speed (SLS) Safe direction (SDI) Safe speed range (SSR) Safe operating stop (SOS) Safe maximum speed (SMS) Safe limited increment (SLI)


Engineering Tool AIPEX PRO

CODESYS IEC 61131-3 Project data management Automatic fieldbus configuration Comprehensive, motion control functions Technology libraries Cam editor NC functionality Delta robot PLCopen Visualisation with Qt

and WebVisu

All-in-one Engineering Tool


Energy Efficiency and Sustainability

Very high efficiencies with motors and inverters Coldplate technology Liquid-cooled motors Inverters, capable of feedback Harmonic line currents Minimal inertias Direct drive

In the focus of product development for decades.


Product development in direct dialogue with the customer

Coordinated total system

Excellent price/performance ratio with maximum quality

Comprehensive range of components, software and functions for adapting precisely to your applications!

We are always in direct dialogue with the customer during product development.

Customised solutions


Installation Startup Programming Training courses Individual training Expert workshops


Training and Service

Hundreds of Thousand AMK Drives in Non-Stop Operation

Injection moulding machines Printing machines Packaging machines Tobacco processing machines Paper machines Machine tools Storage and materials handling technology Textile machines Handling General machine construction


Printing and Paper-Processing Industry

Drive and control systems e.g. Main drives Direct drive Printing unit drives Register control Web tension control Winder applications Setting and positioning drives Cross cutter drives


Drive and control systems for injection moulding, extrusion, thermo or blow moulding, e.g.

Injection

Ejection

Clamping

Dosing

Positioning drives

Material handling

Post- and further processing

Plastics Industry


Drive and control systems for Shaping and filling machines Cartoning machines Blister packaging machines Foodstuffs machines Tubular bag machines Packaged goods handling Palletising

Packaging Industry


Machine Tool Manufacture

Lathes Milling machines Grinding machines Machining centres Retrofitting for your existing machines and plants


Textile Machine Industry

From extruding and stretching in fibre manufacture up to processing: Flexible solutions from the intelligent drive with technology modules up to the controller:

Carding Stretching Knitting Stitching Purling Spinning

Warping Beaming Weaving Spooling Confectioning Finishing


AMK Automotive

Geschäftsbereich Antriebs- und Steuerungstechnik Business Division Automotive

Air Suspension MCU Brushless DC customized main drives

Different Power Levels 320 to 400 W Pressure Range up to 21 bar Bursting Pressure > 35 bar tightness IP6K7K air dryer suitable for EMC class 3

optional EMC class 5

Air Suspension LFK


Air Suspension

Steering Motors LHA


Technical features Voltage 12V / 24V

Max. torque > 10 Nm

Cogging torque 10th order 12th order 60th order

< 8,5 mNm < 6,5 mNm

< 10,0 mNm Friction torque < 6 Ncm

Weight < 4 kg

Operating temperature - 40°C to 120°C

Operating hours > 8.000 h

LFK Compressors for air suspension systems

Piec

es in

thou

sand

Pieces since 2006

2006 2007 2008 2009 2010 50

2011 2012 2013

100

150

200

250

300

350

400

450

500

290 320

380

250

305

390

530

410

2014

580

550

600

Business Division Automotive

Modular Concept’s


More Customized

For example: Steering Motors (cars & trucks) Auxilar Oil pump (electro hydraulic damping, start stop

application) transmission actuator


AMK e2drive Components – Modular Systems

06.11.2015 37

100 KW peak 250...460 V DC

µ > 97 % 1)

4Q – vector control APD Technologie (advanced power density)

AMK PM-Controller

100 KW > 250 Nm peak µ > 95 % 1) – Mn = Nenn

Modular built APD technologie

AMK PM-Drive

30 ...100KW high starting torque low start-up current

Wide performance range scalable systems

(concept samples available)

E-Powertrain


Quality

VDA 6.1 DIN ISO 9000 FF

ISO/TS 16949 ISO/TS 14001


Research & development

Own test-vehicles (Mercedes Benz M-Class & Land Rover)

Calculations: FEM, stability, vibration & thermal

3D-CAD at all work stations


Machine building know-how on the road

Representative projects in a wide variety of eMobility sectors have been implemented with AMK technology in recent years:

EFA-S Conversion UPS delivery vehicles

E-Wolf WAVE

Electragil Pedelecs Leisure time- & cargo bikes

Formula Student Electric


Formula Student Electric

In machine construction and on the race track: Innovations from AMK ensure the lead.


2010 Winner Hockenheim Winner Turin Worldchampion

2011 Winner Hockenheim Winner Silverstone

2012 Winner Hockenheim Winner Shanghai Worldrecord 0 - 100 km/h in 2,681 s

2013 Winner Hockenheim Winner Turin Winner Xiangyang Worldrecord 0 - 100 km/h in 2,13 s

2014 Winner Xiangyang Winner Silverstone

2015 Winner Silverstone Worldrecord 0 - 100 km/h in 1,779 s

Experience spanning decades Process- and solution-oriented thinking and action Technology leadership Customer efficiency as the benchmark

controlling the success - amk · 1998 . establishment of the automotive business . air compressor...

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