custom medium and lv switchgear 5-38kv - tri-s electrical ppt 9.29.pdf · custom medium and lv...

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Custom Medium and LV Switchgear 5-38kV Switchgear Power Systems www.switchgearpower.com Generator Controls, Paralleling Switchgear, LV Switchboards States Mfg. www.statesmfg.com Transformers (Substation and Specialty) Vantran Ind. www.vantran.com Medium Voltage Fuses to 35kV PV Fuses SIBA Fuse www.sibafuses.com Cable Bus Superior Bus www.superiortray.com Power Transformers, 5MVA - 40MVA5kV - 72kV Hyundai www.hhiamerica.com Concrete Buildings and Wall Systems Modular Connections www.modularconnections.com

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Page 1: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Custom Medium and LV Switchgear 5-38kV • Switchgear Power Systems www.switchgearpower.com

Generator Controls, Paralleling Switchgear, LV Switchboards • States Mfg. www.statesmfg.com

Transformers (Substation and Specialty) • Vantran Ind. www.vantran.com

Medium Voltage Fuses to 35kV PV Fuses • SIBA Fuse www.sibafuses.com

Cable Bus

• Superior Bus www.superiortray.com

Power Transformers, 5MVA - 40MVA5kV - 72kV

• Hyundai www.hhiamerica.com

Concrete Buildings and Wall Systems • Modular Connections www.modularconnections.com

Page 2: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Services /Capabilities /Solutions

Product Development & Engineering

Rapid Response / Speed to Market

Custom Capabilities & Flexibility

Design/Build

Add to Existing and or Up Grade

Field Start-up, Testing and Commissioning

Equipment/Breaker Repair and Maintenance

Transformer Repair, Rewinding & Maintenance

We Compliment the Major OEMs, Not Compete With Them!

Page 3: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Custom Equipment Often Saves Money

Improves Profit and Productivity

• Shorter Lead times

• Fewer Sections = Less Space

• More Factory Assembly = Less install time

• Combined Equipment and Components

• 5 Year Standard Warranty

Page 4: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Power Distribution Centers & Control Buildings

Flexible Choices:

We offer PDCBs completely furnished with all materials and equipment supplied and

installed by us at our factory.

We will install materials at our factory supplied by you.

We will ship a PDCB to a designated location for equipment-installation by others.

Or any combination of these options.

Page 5: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

• Mild steel, stainless steel, or aluminum construction; pier, pad,

or skid mounted.

• Complete integration of power and control wiring.

• Third party certification, seismic ratings, wind ratings, etc.

Power Distribution Centers & Control Buildings

Flexible Options:

Page 6: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Cargill Stainless Steel VFD Building

Page 7: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

27kV VCBs, Arc Mitigation System

Page 8: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Power Distribution Centers-Light Rail

Page 9: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Applications

Substation Control Buildings (Control

House, Electrical House, E-House)

Battery Buildings

Switchgear Buildings

RTU Enclosures

SCADA Enclosures

Generator System Enclosures

MCC Enclosures

VFD Enclosures

Air Monitoring Buildings

Communication Shelters

Pump Station Enclosures

Disaster Recovery Centers

Material Storage Buildings

Concrete Buildings and Wall Systems

BALLISTIC PROTECTION MEETS BEAUTY

Ultimate Equipment and & Personnel Protection

Page 10: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Capacitor Banks 600V-38kV Power Factor Correction/Harmonic Filters

Fixed, Stepped, Substation and Distribution

Features and options per your exact

requirements.

Metal–Enclosed Capacitor banks are a

safer option and require less space than

open rack style capacitors

Page 11: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Capacitor Banks

Page 12: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Metal Enclosed / Metal Clad Switchgear (Hybrid) 2.4-38kV (max)

Switches / Circuit Breakers

15kV, 1200 amp custom gear on a nine

week lead time. No shipping splits. NEMA

3R. For a data center.

Switches and breakers from the same plant

without transition sections and delays

Page 13: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

5kV Drawout MCC Front Access

Power factor correction capacitors for motors

Across the line Drawout AMVAC Contactors (out of cell maintainable)

5 year-100,000 Operations

11 gauge 304L Low Carbon Stainless steel

•5-Year Warranty

•ANSI C57.12.29 Paint

•Distribution Feeders and

Motor Protection Relays

in one Line-up.

Distribution Feeder Protection and Motor Starting in one lineup

Page 14: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Hybrid MV Drawout Motor Control Center

Relays & Controls

•5kV ABB AMVAC Breakers

•Stainless Steel Construction

•Capacitors

•Front Access Only

Page 15: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Metal Enclosed Switchgear

2.4 -38kV

Free Standing Design and Build or Add to Existing Expert Field Measuring services

Mild steel, stainless steel or aluminum construction

NEMA 1, 3R, 4, 4X, 12, Non Walk-in & Walk-in Isle

Page 16: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Metal Enclosed / Metal Clad Switchgear (Hybrid)

2.4-38kV (max)

Switches / Circuit Breakers

•15 kV Vacuum CB main

•Switch & Fuse Feeders

•NEMA 3R

Page 17: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

New T4 Arc Quencher Technology is the Ultimate Solution for Mitigating Arc Flash Hazards!

Applications include Low and Medium Voltage (15kV) Switchgear and Medium Voltage Starters

•Meets IEEE C37.20.7-2007 Arc Flash Requirements, while delivering many more benefits than traditional arc resistant / arc

redirection switchgear.

•PROVIDES the most effective solution for meeting NFPA-70E 2015 requirements for arc flash risk assessment requirements.

•Guaranteed low-voltage arc quenching in 3 milliseconds

•Guaranteed medium-voltage arc quenching in 6 milliseconds (up to 15kV)

•GUARANTEED PPE Category 0: fire-rated (Arc Flash) personal protective equipment (PPE) is not required, even when doors

open (exposed ) and energized!

•GUARANTEED less than 1.2 calories per cm2 of arc flash incident energy, when open (exposed) and energized.

•MAXIMIZES system reliability and uptime. (Your equipment survives)

•PROVIDES additional arc flash mitigation or protection to downstream assets, such as VFDs, MCCs, or Control Panels.

•MINIMIZES system equipment damage and down time.

•LESS EXPENSIVE to purchase, install and maintain than traditional arc resistant / arc redirection switchgear

•SMALLER, takes less floor space and height, no duct works and venting concerns.

•Adapdable to many existing installations

Switchgear Power Systems T4 Arc Quenching Switchgear New Technology Provides the Safest Switchgear Available!

Meets IEEE C37.20.7-2007 Arc Flash Requirements

Page 18: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Switchgear Power Systems T4 Arc Quenching Switchgear New Technology that Provides the Safest Switchgear Available!

Meets IEEE C37.20.7-2007 Arc Flash Requirements

Page 19: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Metal Enclosed /Metal Clad Switchgear

ANSI/IEC Design 2.4 -38kV

ANSI/IEC Design 5kV Vacuum Circuit Breakers Interlocked With Ground Switches.

Seismic Zone 4 Rated. Bilingual Markings, Indoor NEMA 1

Page 20: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Metal Enclosed Switchgear

2.4 -38kV

Special Height-Short Cycle Delivery

OEM Component Combinations

This 5kV, special height (78") switchgear required a

unique arrangement of terminating in and out of the

top of the switchgear. The additional requirements

of fitting an existing space and shipping in under

four weeks from date of order did not pose a

problem for SPS. PowerCon switches and

Eaton/Cutler - Hammer fuses were utilized in this

design.

Page 21: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Metal Enclosed, Current Limiting Protectors 13.8 KV – 2000 Amp Stainless Steel with Bypass

www.SwitchGearPo

Page 22: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Utility Primary Metering

EUSERC Compliant Metering

Utility Acceptance

This NEMA 3R metal clad switchgear with

a metering cubicle manufactured in strict

accordance with the local Utility Company

on the East Coast. SPS specializes in

meeting local utility company metering

requirements.

Page 23: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Paralleling Switchgear, Generator Controls.

Low and Medium Voltage

2500A 277/480V two engine (Cat 750KW) emergency paralleling switchboard

•Emergency Stand-by

•Utility Paralleling

•Wall and Generator Mount Control Panels

•Generator Mounted Circuit Breakers

•UL 891 and UL 891 Draw-out

•Custom Designs

•Flexibility and Rapid Response

Page 24: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Typical Generator Upfit for Side view of generator showing Typical generator cogen switch Rear view of the switchboard to the left.

Portable use; selectable voltages voltage-selector switch. 480 V, up to 3000A.

And plug-in cables.

Typical Upfit of generator for Typical generator transfer switch, 480V, 3000A

Portable use; separate breakers “soft or closed transition” for use in a hospital. Metering

For various outputs. is through the protective relay (Schweitzer) and Ez-Gen Controller.

Custom Capabilities

Engineering

Support

Reliable

Flexible

Rapid Response

Experience

Page 25: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

AMEX System Control and Breaker Control

Page 26: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Highway Lighting and Control Panels,

Specialty Enclosures and Assemblies

DOT Highway Lighting panel

Stainless Steel Control Cabinet

Generator Breakers, Custom

Enclosures

UL 508 Control Panels

Page 27: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Special Enclosures & Assemblies

SPS works closely with our customers in providing enclosures in all NEMA ratings/classes in all types of materials. Whether it is an empty enclosure or complete packages, SPS can supply all, or a portion of the apparatus, or they will install your supplied equipment. SPS will work with you to meet your project needs.

. NEMA 4X Stainless Steel Enclosure

Siemens panel boards & ASCO transfer switch

Pad-Mount Reclosers

Page 28: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Marine Switchgear& Generator Controls Cable Termination Enclosures

Breaker Repair and Replacement,

Obsolete and Difficult to Source Components

DC Termination Enclosure

Generator Termination Enclosures

Page 29: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

MV Drives Substation, Stainless Steel NEMA 4X 5kV Primary-480 Volt Secondary

4160-480/277 Transformer

Drives Controls 5kV Load break Switch,

Fuses and CPT

Page 30: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Unitized Substations Corrosive Environment Unitized Crane-Duty

Stainless Steel

4.14kV-480V.A.C

• Stainless Steel unitized substations, metal enclosed, and metal clad switchgear for ship to shore and rubber-tired gantry cranes.

Page 31: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Transformer Disconnects

2.4-38kV Flexible Options:

Mild steel, Stainless Steel, or Aluminum Construction; NEMA 1, 3R, 4, 12

Close Coupled Cable or Bus Connections to Oil or Dry Type Transformers

34.5kV Transformer Disconnects,

match and line up to Howard Industry

transformers. (8 week delivery)

•Selector Switching

•Metering-Utility or Customer

•Switches or Breakers

Page 32: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Meeting Specifications These 15kV, NEMA 3R, non-fused transformer disconnects

were supplied to match up to new Cooper Power Systems

Transformers.

Direct-drive side operated ABB switches, concealed hinges

and flex connectors, were specific requirements in satisfying

the specifications

for this project.

Colors and Devices This 15kV transformer disconnect required special paint; ventilation; gasketed covers; a fixed Eaton VCP-T circuit breaker and a GE Multilin relay in a NEMA 3R design to match up with a dry type transformer from Virginia Transformer.

Transformer Disconnects 2.4-38kV

Page 33: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

34.5kV-150kV BIL-Schneider, Fused HVL/cc -Transformer Disconnect

60”

116”

Page 34: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Unitized Substations 5-38kV

Skid Mounted / Portable

Page 35: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Unit Sub 15kV-480/277

Page 36: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Stainless Steel Outdoor Mini Substation, Customer & SPS Supplied Components

Page 37: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Unitized Substations 34.5-4.16kV

Skid Mounted / Portable

• Our custom capabilities and flexibility enables us to offer the marketplace a wide

variety of options and designs in skid mounted gear.

Page 38: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Pad Mounted Switchgear

2.4-38kV 200-1200 amp

• Unique Configurations This dead front 15kV, 600 amp switch with four feeder switches and a tie switch includes unique features such as: visible break on all switches; S&C switches; welded, stainless steel construction; powder coat paint to 5 mils DFT; copper bus bar.

Page 39: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Pad Mounted Switchgear

2.4-38kV (max) Dead-Front : Switches/Fuses

Before, Oil Insulated

After, Air Insulated

Stainless Steel & Custom Brown Paint

Page 40: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Pad Mounted Primary Metering 2.4-38kV (max) Dead-Front, 200 or 600 Amps

35kV Double Dead-Front” Meter Station Group-Operated Switching for Visible Disconnect

Flexible Options:

Mild Steel; Stainless Steel; Live Front,

Dead Front; Special Colors; Special

configurations

Page 41: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Pad-Mounted, Air-Insulated Switchgear

2.4-38kV (max)

15 kV (72”High) Stainless Steel

Manual and Motor –Operated Switches/Fuses/Ground

Switches

Page 42: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

ANSI production testing on all units

NETA certified personnel hi potential and Meggar test

all units

IT ratio and polarity verification

Relay protection scheme verification

Phase rotation testing on VT’s and CPT’s

Full in-house ANSI rain test capabilities

Quality Assurance

Page 43: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,
Page 44: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Switchgear Retrofit, Replacement

•Iso-Phase and Non-Seg Bus Manufacturing and Repair

•Transformer Supply, Repair and Oil Services

•Relay Testing and Upgrade

•Breaker Repair/Replace

•Turnkey Installation Commissioning and Testing

•Engineering and Project Management

Page 45: Custom Medium and LV Switchgear 5-38kV - Tri-S Electrical PPT 9.29.pdf · Custom Medium and LV Switchgear 5-38kV ... Substation and Distribution ... Stainless Steel Outdoor Mini Substation,

Custom Equipment Often Saves Money

Improves Profit and Productivity

• Shorter Lead times

• Fewer Sections = Less Space

• More Factory Assembly = Less install time

• Combined Equipment and Components

• 5 Year Standard Warranty