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DEMU-FIX 14-E DEMU FIXING ANCHORS CONCRETE ETA approvals for: T-FIXX ® anchors ETA-13/0222 Bolt anchors ETA-13/0401 NEW!

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Page 1: DEMU FIXING ANCHORS - · PDF fileExample: Long embedment length of fixing anchor, high strength concrete Situation 1: The load capacity of con- ... DEMU Fixing anchors may be used

DEMU-FIX 14-EDEMU FIXING ANCHORS

CONCRETE

ETA approvals for:T-FIXX® anchors ETA-13/0222Bolt anchors ETA-13/0401

NEW!

Page 2: DEMU FIXING ANCHORS - · PDF fileExample: Long embedment length of fixing anchor, high strength concrete Situation 1: The load capacity of con- ... DEMU Fixing anchors may be used

Ø d 25 - 32 mms Ø d 12 - 20 mms

© 2012 HALFEN · Inst - HBS-05 05/2012 · www.halfen.com

S-05 Assembly instructions HBS-05 01/12

Deu

tsch

Port

uguê

s

Engl

ish

Ned

erla

nds

Pols

ki

Liet

uva

.0

4.0

5.0

Timber batten to create a recess for shear loads

Fixing with nails

Nailing plates for S-Socket bars: Ø ds 12 - 20 mm:

→ Plastic

Ø ds 25 - 32 mm:

→ Steel

Nailing plate

Fixing to timber formwork

1st concreting phase 2nd concreting phase

After removing the thread protection cap the connector

bar HBS-05-A is fi rst screwed in by hand until it reaches

the conical area of the thread. Use an appropriate tool

for fi nal screwing and tightening (e.g. ratchet or pipe

wrench); the connection bar must be turned until it is

fully screwed into the socket bar and the thread is no

longer visible. The conical end of the socket

subsequently expands and a slip free connection

between the socket and the connector thread is made;

a torque wrench is not required as the connection is

self-locking.

Connector bars

Installation of the connector bars (2nd concreting phase)

The same assembly procedure also applies for bent con-

nector bars. When the thread of the socket bar (type

HBS-05-S) is inserted and no longer visible, the connec-

tor bar can be rotated at least once more for adjust-

ment. When turning is continued beyond this point, the

two faces of the bars become locked.

Adjacent rebars, formwork parts or other objects may

obstruct rotation. The bent connector bar can only be

turned if it can be freely rotated.

Bent connector barSocket barHBS-05-S

Bent connector bar

HBS-05-AG

Ø d 25 - 32 mmsdd mØ d 12 - 20 mms

S-0505 Assembly instructioAssembly instructions bly instructions HBS-05 01/12

Engl

ish

4.0

5.0

T e a recess for shear loadsimber batten to createe a

lsixing with nails

-Socket bars:ing plates for S-S Ø ds 12 - 20 mm:

→ Plastic

Ø ds 25 - 32 mm:

→ Steel

Nailinglate plppl plate

Naili gN g

ber formworkFixing to timbe

1st concreting phase 2ndd concreting phase

removing the thread protection cap the connector After r

BS-05-A is fi rst screwed in by hand until it reaches bar HB

onical area of the thread. Use an appropriate tool the co

final screwing and tightening (e.g. ratchet or pipe for fi

nch); wren the connection bar must be turned until it is

y screwed into the socket bar and the thread is no fully

nger visible.lon The conical end of the socket

bsequently expands and a slip free connection sub de;

etween the socket and the connector thread is madede;be is

torque wrench is not required as the connection iisa tself-locking.se

ctor barsConnect

nstallation of the connector bars (2In

nd concreting phase)

s for bent con-The same assembly procedure also applies s f

ket bar (type nector bars. When the thread of the sockeket

ble, the connec-HBS-05-S) is inserted and no longer visibble

ore for adjust-tor bar can be rotated at least once moore

ond this point, the ment. When turning is continued beyoon

two.

two faces of the bars become locked.two fa

.

Adjacent rebars, formwork parts or other objects may rebars, formwork parts or o

ent rebars, formwork parts or o

obstruct rotation. The b nnector bar can only be The bent connecon. The bent connect

turned if it can be freely rotatedtated.rotated.

Bent connector barSocket barHBS-05-S

Bent connector bar

HBS-05-AG

2 © 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

INTEGRATION DEMU METAALINDUSTRIE / HALFEN

As of 1st January 2012 HALFEN fully integrated the DEMU Metaalindustrie B.V. production, sales and logistics into its organisation. Local HALFEN sales organisations in each country are now also responsible for the sales and distribution of DEMU products.

HALFEN supplies DEMU products directly to the concrete and construction industry. Other customers are supplied through local representatives.

Please contact us if you require technical support. The contact information for your country can be found on the inside back cover.

Further information can also be found online. Please visit www.halfen.com, www.demu.com or www.t-fi xx.com.

Incorporating DEMU Metaalindustrie B.V. sales within HALFEN requires DEMU ordering numbers to be replaced by HALFEN ordering numbers. Please bear this in mind when ordering.

DEMU production plant in Utrecht

Please contact us for further catalogues and assembly instructions. Calculation software and current price lists are also available.

Integration of DEMU Metaalindustrie into HALFEN

Technical support

Quality guaranteedDEMU quality management is certified according to ISO 9001 by Kiwa.

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© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com 3

Systematic fixing solutions 4 - Application examples 4 - Advantages 5 - Typical situations / Load diagrams 6 - Design concept 7–8

General technical information 8

- Material / Corrosion protection 8–9 - Changes in the product range 10–11

T-FIXX® anchors 12 - General information 12 - T-FIXX® 13

Bolt anchors 14 - 1988 14–16 - 1985 17 - 1980-P 18–19

Bar anchors 20 - 4010 / 3016 / 3010 / 1980-S / 1988-S 21–26 - 4030 / 1554 / 1558 27–30 - Bending of bar anchors 31

Socket anchors 32 - VEMO Socket anchors 32–33

Accessories 34 - Fixing pins, nailing plates, sealing caps, thread adapters 34–35

Installation instructions 36 - Fixing anchors, accessories 36–37

Fixing components – assembly instruction 38 - General information / Determining bolt length 38

Software 39 - Calculation basics / About the DEMU software 39–41 - Tender text 41 - Calculation example 42

Contact 43

DEMU FIXING ANCHORS

Contents

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© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com 4

FIXING OF BALCONY RAILINGS

FIXING OF BRIDGE RAILINGS

FIXING OF PROPS ON PRECAST ELEMENTS

INSTALLATION OF FIXING ANCHORS

FIXING OF SEATS

FIXING AND ADJUSTING PRECAST ELEMENTS

CAST-IN FIXING ANCHORS

APPLICATION IN PRECAST ELEMENTS FOR STADIUMS

SYSTEMATIC FIXING SOLUTIONS

Application Examples

© P

hoto

: Rom

ein

Beto

n

Page 5: DEMU FIXING ANCHORS - · PDF fileExample: Long embedment length of fixing anchor, high strength concrete Situation 1: The load capacity of con- ... DEMU Fixing anchors may be used

T-FIXX® Bolt anchor Bar anchor Socket anchor

Loads Medium load capacity High load capacity High load capacity Low load capacity

Application • high/medium loads• near edges applications

(up to high strength concrete)

• thin elements• load capacity of concrete

decisive• normal strength concrete

• high loads• use in full concrete (with-

out influence of edges)• high steel strength

required• up to high strength

concrete

• high tension loads (pullout)

• use in frontside of thin elements (deep embed-ment required)

• high steel strength required

• up to high strength concrete

• low loads• temporary fixings• fixings without structural

significance

Examples for typical use

• fixing of railings for balconies, bridges

• fixing of utility equipment or power lines, installation brackets

• fixing of stadium seats• fixing of steel stairs or

ladders• fixing of connection

between precast elements

• fixing of railings for balconies, bridges

• fixing of utility equipment, power lines, installation brackets

• fixing of stadium seats• fixing of steel stairs or

ladders

• fixing of railings for balconies, bridges

• fixing of utility equipment, power lines, installation brackets

• fixing of stadium seats• fixing of steel stairs or

ladders

• fixing of push pull props on precast elements

• fixing of windows• fixing of machines

on foundation (without dynamic loading)

• temporary bracing of precast elements

Design concept /Calculation

according to CEN/TS 1992-4-1/2

according to CEN/TS 1992-4-1/2

according to EN 1992-1-1 (chapter 8.4) /NEN 6720 art. 9.6 and 9.16

CalculationSoftware ETA approval

Bolt anchoT-FIXX®T-FIXX®

© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com 5

SYSTEMATIC FIXING SOLUTIONS

Systematic Fixing SolutionsThe advantages at a glance

DEMU Fixing anchors with internal thread are intended to

be used for permanent anchorages under predominantly static actions or

quasi-static actions in reinforced and unreinforced normal weight concrete from strength class C20/25 to C50/60.

They may be used in cracked or non-cracked concrete for transmission of tensile loads, shear loads or a combination of both.

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0

5

10

15

20

25

30

35

C20/25C25/30

C30/37C35/45

C40/50C45/55

C50/60

NRd

[kN

]

■ T-FIXX M20 × 100■ 1988 M20 × 90

Concrete

0

10

20

30

40

50

60

70

C20/25C25/30

C30/37C35/45

C40/50C45/55

C50/60

■ T-FIXX M16 × 125■ 1988 M16 × 140

NRd

[kN

]

Concrete

20

25

30

35

40

NRd

[kN

]

C20/25C25/30

C30/37C35/45

C40/50C45/55

C50/60

■ T-FIXX M20 × 145■ 1988 M20 × 150

Concrete

60

mm

© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com 6

SYSTEMATIC FIXING SOLUTIONS

Typical Situations / Load Diagrams

Load behaviour In order to clarify the load behaviour and advantages of the different fixing anchor types in different situations, the following gives a short overview of the main applications.The load behaviour – i.e. the load capacity as a function of different concrete classes – of certain types of T-FIXX® is compared with the cor-

Fixing anchor embedded in full concrete (without edge influence)

Situation 2: The load capacity of the steel is decisive, steel strength governs the load bearing capacity of the anchoring system. Steel load capacity of T-FIXX® is fully achieved, thus – in contrast to bolt anchor – increasing concrete strength does not allow higher values for NRd.Example: Long embedment length of fixing anchor, high strength concrete

Situation 1: The load capacity of con-crete is decisive, higher steel strength of bolt anchors compared to T-FIXX®

does not increase the load bearing ca-pacity NRd of the anchoring system. Only the concrete strength and the effective anchoring length govern the load capacity of the system.Example: Short embedment length of fixing anchor (thin element)

Near edge anchor fixing

Situation: The load capacity of concrete is decisive, higher steel strength of bolt anchors compared to T-FIXX® does not increase the load bearing capacity NRd of the anchoring system. Only the concrete strength and the effective anchoring length govern the load capacity of the system.

Example:Fixing anchor near edges

T-FIXX®

DEMU Bolt anchor

Diagram shows qualitative progression

Diagram shows qualitative progression

Diagram shows qualitative progression

Top view: Screw and fixture in anchor embedded in full concrete

Top view: Screw and fixture in anchor embedded near the edge of the concrete element

responding types of DEMU Bolt anchors 1988, as illustrated in the diagrams.A detailed calculation of the load behaviour (with all its project spe -cific influences such as the concrete strength, edge distances, etc.) can be done with the help of the soft -ware available from HALFEN / DEMU( → see chapter “Software”, pages 39–42).

Situation 1

Situation 2

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© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com 7

SYSTEMATIC FIXING SOLUTIONS

Design Concept

What is the CEN/TS 1992-4?A European CEN standard was created with the aim of standardising the dimensioning of fastenings in concrete to a common basis. Cast-in fixings such as headed fasteners as well as post-installed anchors are regulated in this standard.

The standards committee CEN / TC 250 / SC 2 / WG 2 “Design of fasten-ings for use in concrete” was founded in 2000 with members from nine European nations.

Planning standards apply for the whole of the European Union

• The European standard CEN/TS 1992-4 was issued in 2009 and covers the design method for “Design of fastenings for use in concrete”.

• This approval standard represents current state of the art technology standards and may be used in all applications.

• To apply the European calculation method, product specific values such as load bearing capacities are necessary. These and further spe-cial regulations for dimensioning are included in the DEMU calcula-tion software.

• This calculation method is supported by a comprehensive user-oriented and easy-to-use design software.

Design concept

In 2009, the set of regulations was published as CEN / TS 1992-4, TS “Technical Specification”. This is a preliminary standard with the aim of conversion to a European standard. With its publication this standard represents state of the art technology and may be used in practice.

This preliminary CEN / TS 1992-4 standard has five parts: • “General”• “Headed bolts”• “Anchor channels”• “Dowel – Mechanical” • “Dowel – Chemical”

With the switchover to one standard, this technical specification will become part of the European Concrete Stand-ard EN1992. With the publication of the ETA for T-FIXX® and DEMU Bolt anchors in 2013, the publication of all resources and documents as well as personal consultations, the future is already being prepared.

CEN / TS 1992-4 can be used if a technical specification is available for the fixings, which confirms the suit-ability of the product and contains the characteristic values necessary for dimensioning a fixing. For building products, a ETA (Euro-pean Technical Approval) represents this document.

The European Technical Approval is a confirmation of the usability of a building product as defined by the Construction Products Directive (CPD) / Regulation (CPR).

The ETA is based on tests, assess-ments and a technical evaluation by expert bodies appointed by the members of the EOTA. It comprises all product characteristics which are sig-nificant for compliance with statutory requirements in the member states, whereby the relevant requisite perfor-mance level may differ nationally or may depend on the intended purpose.

The resistances to steel failure are listed in the European Technical Approval. The load bearing capacities are provided with dimensioning equa-tions. Here all influences on the load bearing capacity of the fixing anchor are taken into consideration. The DEMU Fixing anchors may be used in all concrete strength classes from C20/25 to C50/60. The planned strength is incorporated in the verifications.

The flexible dimensioning concept allows for the development in rein-forced concrete construction towards using even lower component thick-nesses with higher concrete strengths. For example, the resistance to con-crete failure is 55 % higher in a con-crete of strength class C50/60 than in concrete of strength class C20/25. It is therefore possible to compensate lower edge distances with a higher concrete strength.

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Required verifications according to CEN/TS 1992-4

Tensile stress Transverse stress

Type of failure Verification Type of failure Verification

Steel failure of fastener NEd ≤ NRd,ssteel failure of fastener

without lever arm VEd ≤ VRd,s

Pull-out failure NEd ≤ NRd,psteel failure of fastener

with lever arm VEd ≤ VRd,s

Concrete cone failure NEd ≤ NRd,c concrete edge failure VEd ≤ VRd,c

Splitting failure NEd ≤ NRd,sp concrete pry-out failure VEd ≤ VRd,cp

Blow-out failure NEd ≤ NRd,cb

Not required for fasteners with c > 0,5 hef

8 © 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

Verification method according to CEN/TS 1992-4

Notes regarding the table

• NEd and VEd are tension or shear stress respectively, acting on the fixing anchor.

• CEN/TS 1992-4 also regulates additional reinforcement; further verification must be provided here.

• Fixing component (bolt with standard metric thread) has to be verified seperately in accordance with the customers' planners data and specifications.

Material codings

Following abbreviations and icons help to illustrate the various materials and coatings used in this catalogue:

WB Untreated/mill fi nished

GV Zinc galvanised

FV Hot-dipped galvanised

A4-50 Stainless steel, strength class 50

A4-80 Stainless steel, strength class 80

HALFEN and DEMU are not liable for any damage caused to or by DEMU products that have been subsequently welded.

Welding

All steel products in this catalogue are weldable. However, any welding, including tack welding, to DEMU-products can negatively infl uence their mechanical properties. Welding can aff ect the performance of the product.

If welding in the application is unavoidable, take the following into account:• a possible change in performance; a possible reduction

in load capacity

• remove any coating layer before welding, and ensure welding fumes are safely extracted during welding

• use mandatory protective equipment

• the customer is responsible for making sure that applicable welding regulations are respected

SYSTEMATIC FIXING SOLUTIONS

Design Concept

GENERAL TECHNICAL INFORMATION

Material

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© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com 9

GENERAL TECHNICAL INFORMATION

Material and Corrosion Protection

Material and its application

T-FIXX® made entirely of stainless steelThe T-FIXX A4 is made entirely of stainless steel; there is no requirementfor minimal concrete cover as components cannot corrode.Areas of application:• bridge and tunnel construction (e. g. fastening of pipes)

• chemical industry (e. g. installations exposed to aggressive substances)

• reinforced concrete elements with increased demands on the concrete cover

Corrosion protection Application

Zinc galvanising (GV) Class 1: Insignificant corrossion exposure / Dry interior roomsFixing anchors may only be used in structures subject to dry internal conditions (e. g. accomodations, bureaus, schools, hospitals, shops).

Hot-dip galvanising (FV) Class 2: Low corrossion exposure Fixing anchors may also be used in structures in unheated / uninsulated buildings where condensation may occur (e. g. warehouses, sport halls, parking garages), as well as in structures not exposed to rain in outside atmosphere with low level of pollution (mostly rural areas).

Stainless steel (A4) Class 3: Medium corrossion exposure Fixing anchors may also be used in structures subject to external atmospheric exposure (including industrial and marine environment) or exposure in permanently damp internal conditions, if no particular aggressive conditions (e. g. permanent, alternating immersion in seawater) exist.

No application for high corrosion level, when high

concentrations of chlorides, sulphur and nitrogen oxides are present: For example road tunnels, structures in salt water and indoor swimming pools.

Corrosion protection

Galvanising:

Zinc galvanising (GV)Zinc galvanising (chromium VI free) with a passivation treatment is used. The coating thickness is approximately 5–8 μm. After galvanising the products are dipped in a bichromate solution for passivation. The corrosion resistance is limited and depends on the immediate environment.All threaded zinc galvanized products (T-FIXX® anchors, bolt anchors, bar anchors) have a yellow tint. Therefore the an-chors are easily to distinguish from stainless steel types. This does not apply to VEMO socket anchors.

Hot-dip galvanising (FV)Hot-dip galvanising can only be used for the following connectors and threaded anchor types: 1988, 1980-P, 1980-S, 1988-S, 4010, 4030, 1554 and 1558. The connectors are first galvanised by dipping in a galvanising bath of approx. 460°C and then cutting the internal thread.

The thread is unprotected. The coating layer of the subsequently installed hot-dipped galvanised bolt provides corrosion protection to the thread on the connector. It is not possible to hot-dip galvanise VEMO socket anchors shown on pages 32 – 33 as the sleeves are crimped at one end. According to EN-ISO 1461 the coating thickness is at least 50 μm.

Stainless steel (A4)Chromium is the most important alloying element in stain-less steel. A specific chromium concentration ensures the generation of a passive layer on the surface of the steel that protects the base material against corrosion. This explains the high corrosion resistance of stainless steel.

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© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com 10

GENERAL TECHNICAL INFORMATION

Changes in the Product Range

Changes since 1st January 2012

The new DEMU anchor, the T-FIXX®, became available on 1st January 2012. It is not a socket anchor and it is not a bolt anchor – it is a clever combination of both, and can be used as a replacement for either product type.

T-FIXX® can replace many other socket anchors• In terms of load capacity T-FIXX® can replace all types of socket anchors of the same dimensions and be-

cause of its higher performance it is possible that a T-FIXX® of a smaller (thread) M-size can replace larger socket anchors! This will also allow a smaller bolt diameter so the cost for the fixing can be reduced. Our sales team can also advise you on further cost effective planning.

• In addition T-FIXX® can also replace bolt anchors in applications where the concrete strength is decisive, such as in small components, small centre-to-centre distances or small edge distances.

DEMU and HALFEN quality and reliabilityThe quality of our products is very important. The new T-FIXX® was tested extensively before production started. Using a dedicated calculation program engineers can design a safe and quality solution using T-FIXX®. The software can be downloaded from the HALFEN-, DEMU- or T-FIXX®-website.

In addition to the demand for cost-effective products, we recognise that safety and quality issues are becoming increasingly important in the market. HALFEN and DEMU lead the way in responding to these trends with a continued focus on product-innovation and quality.

Replacement of some socket anchors Until now DEMU has provided over 160 diff erent types of socket anchors in its range. Since 1936, when the socket anchors were fi rst introduced to the market by DEMU, the range was extended to specifi c customer requests. This resulted in diff erent types of socket anchors with similar performance. Customers have indica-ted that greater uniformity (fewer types) would be benefi cial. With the introduction of T-FIXX® as substitute anchors for our whole range, the time has arrived to revise our anchor range.

End of productionWe have already ceased production of types 995 and 995-A, 1036 and 1036-A, 1074-A and the 1168-A.

Alternatives for discontinued socket anchorsThe HALFEN Sales Department can help you to find suitable alternative anchors for your applications. The overview on the following page illustrates replacements for discontinued DEMU Socket anchors.

Reliable delivery timesEffective delivery times are very important for HALFEN and DEMU. Supplying 160 different types from stock in a complex market is no longer time and cost-effective. By improving our socket anchors range and our delivery times we can help increase your productivity. T-FIXX GV and T-FIXX A4 orders can nearly always be taken from stock. We do this by using CNC production methods for T-FIXX®. CNC which can run 7 days a week, 24 hours a day. This allows us greater flexibility in production and more efficient delivery times.

SoftwareHALFEN / DEMU provide an up-to-date calculation software, which includes values for T-FIXX®.The software can be downloaded free from the following websites: • www.halfen.de• www.demu.com • www.t-fixx.com For technical support please contact us. (→ see inside back cover for contact information)

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© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com 11

GENERAL TECHNICAL INFORMATION

Changes in the Product Range

995

1130 (GV)

1036

T-FIXX® (GV) 995-GB (GV) 995-G (GV) 995-DG (GV) 1140 (GV) 1130 (GV) 1036-G (GV)

Zinc galvanised (GV)

T-FIXX® (A4) 995 (A4) only size M6

Stainless steel (A4)

995-G (A4) 1140 (A4) 1036-G (A4)

Range from 1st January 2012

T-FIXX® A2 products are available on request (non-stock item).

Alternatives to discontinued socket anchors

Discontinued socket anchors Alternatives (same thread diameter and length)

Because of its high perfomance it is possible that T-FIXX®

in smaller sizes can support similar loads to larger socket anchors! This will also allow a smaller bolt diameter and reduce costs for the fixing.

995-A

1036-A

1074-A

1168-A

T-FIXX® (GV and A4) 995-G (GV and A4)

1036-G (GV and A4)

T-FIXX® (GV and A4) 1140 (GV and A4)

T-FIXX® (GV and A4) with nailing plate 2275

T-FIXX® (GV and A4) with nailing plate 2275

1140 (A4)with nailing plate 2275

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T-FIXX GV incl. data clip (grey)

Order no.

Dimensions Design loads for tension➀

dnom x L hef a b NRd,c [kN] NRd,c [kN] NRd,s [kN]

[mm] [mm] [mm] [mm] C20/25 C45/55 Steel

0020.270-00001 M10 x 50 43.7 32 13.5 8.2 10.1 10.1

0020.270-00002 M10 x 75 68.7 32 13.5 10.1 10.1 10.1

0020.270-00003 M12 x 50 42.5 30 17 7.9 11.6 16.8

0020.270-00004 M12 x 70 62.5 38 17 14.0 16.8 16.8

0020.270-00005 M12 x 95 87.5 38 17 16.8 16.8 16.8

0020.270-00006 M16 x 60 51.3 32 21.3 10.4 15.4 27.3

0020.270-00007 M16 x 100 91.3 50 21.3 24.7 27.3 27.3

0020.270-00008 M16 x 125 116.8 50 21.3 27.3 27.3 27.3

0020.270-00009 M20 x 70 61.2 44 26.9 13.6 20.1 35.3

0020.270-00010 M20 x 100 91.2 62 26.9 24.7 35.3 35.3

0020.270-00011 M20 x 145 136.2 62 26.9 35.3 35.3 35.3

The design load is the calculation value according to CEN/TS 1992-4-1/2 for normal tensile force in plain concrete without load-reducing influences.Values only apply for cracked concrete; no dense reinforcement (risk of shell spalling). Design loads are valid for (structural) fixings and are not permitted for lifting!

d nom b

L t

hef

12 © 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

Anchor descriptionThe T-FIXX GV is manufactured from a steel precision tube (strength class E235). The surface is zinc galvanised (GV), the internal thread is metric ISO.For identification a grey plastic data clip is attached (t = 2 mm).

T-FIXX® ANCHORS

General / T- FIXX GV

General InformationThe DEMU Fixing anchor T-FIXX® with European Technical Ap-proval is an innovative combination of socket anchor and bolt anchor. T-FIXX® is calculable for each situation.22 standard versions/sizes are available in zinc galvanised (GV) or stainless steel (A4). The zinc galvanised version of the T-FIXX® is yellow galvanised (chromium VI free) and therefore visually distinguishable from the stainless steel types.

T-FIXX GV

Please download our calculation software to calculate the load capacity of this

anchor according to CEN/TS 1992-4-1/2. www.halfen.de → service → software. For information about our software see page 39.

T-FIXX GV

screw-in length a

NEW!

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T-FIXX A4 incl. data clip (white)

Order no.

Dimensions Design loads for tension➀

dnom × L hef a b NRd,c [kN] NRd,c [kN] NRd,s [kN]

[mm] [mm] [mm] [mm] C20/25 C45/55 Steel

0020.270-00101 M10 ×  50 43.7 32 13.5 8.2 8.9 8.9

0020.270-00102 M10 ×  65 58.7 32 13.5 8.9 8.9 8.9

0020.270-00103 M12 ×  50 42.5 30 17.2 7.9 11.6 15.6

0020.270-00104 M12 ×  70 62.5 38 17.2 14.0 15.6 15.6

0020.270-00105 M12 × 115 107.5 38 17.2 15.6 15.6 15.6

0020.270-00106 M16 ×  60 51.3 32 21.3 10.4 15.4 25.0

0020.270-00107 M16 ×  80 71.3 50 21.3 17.1 25.0 25.0

0020.270-00108 M16 × 110 101.3 50 21.3 25.0 25.0 25.0

0020.270-00109 M20 ×  70 61.2 44 26.9 13.6 20.1 32.3

0020.270-00110 M20 × 100 91.2 62 26.9 24.7 32.3 32.3

0020.270-00111 M20 × 125 116.2 62 26.9 32.3 32.3 32.3

The design load is the calculation value according to CEN/TS 1992-4-1/2 for normal tensile force in plain concrete without load-reducing influences.Values only apply for cracked concrete; no dense reinforcement (risk of shell spalling). Design loads are valid for (structural) fixings and are not permitted for lifting!

cmin cminc m

inc m

insmin

d nom b

L t

hef

13© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

T-FIXX® ANCHORS

T- FIXX A4

T-FIXX A4

Please download our calculation software to calculate the load capacity of this

anchor according to CEN/TS 1992-4-1/2. www.halfen.de → service → software. For information about our software see page 39.

Anchor descriptionThe T-FIXX A4 is manufactured from a stainless steel tube (strength class A4-50). The internal thread is metric ISO.For identification a white plastic data clip is attached (t = 2 mm).

T-FIXX A4

Top view: Concrete member with 2 fixing anchors embedded.

Minimum allowed element thickness, minimum edge distances and spacing

Thread size d [mm] M 10 M 12 M 16 M 20

Minimum spacing smin [mm] 100 100 100 120

Minimum edge distance cmin [mm] 50 50 50 60

Minimum element thickness hmin [mm] hnom + cnom*hnom : embedment depth; cnom : concrete cover

* cnom acc. to EN 1992-1 with cnom ≥ 20 mmFor fixing anchors made of stainless steel a minimum concrete cover cnom = 20 mm is sufficient.

screw-in length a

Page 14: DEMU FIXING ANCHORS - · PDF fileExample: Long embedment length of fixing anchor, high strength concrete Situation 1: The load capacity of con- ... DEMU Fixing anchors may be used

Bolt anchor 1988 GV incl. data clip (grey)

Order no.

Dimensions Design loads for tension ➀

dnom x L hef a b l NRd,c [kN] NRd,c [kN] NRd,s [kN]

[mm] [mm] [mm] [mm] [mm] C20/25 C45/55 Steel

0020.010-00048 M12 x  55 49.0 25 15.5 35 9.7 14.4 28.9

0020.010-00001 M12 x 100 94.0 25 15.5 35 16.7 28.9 28.9

0020.010-00002 M12 x 150 144.0 25 15.5 35 16.7 28.9 28.9

0020.010-00049 M16 x  75 67.0 31 21 45 15.5 23.1 58.8

0020.010-00003 M16 x 140 132.0 31 21 45 29.8 58.8 58.8

0020.010-00004 M16 x 220 212.0 31 21 45 29.8 58.8 58.8

0020.010-00068 M20 x  90 79.0 37 26 55 19.9 29.5 88.2

0020.010-00005 M20 x 150 139.0 37 26 55 46.4 68.9 88.2

0020.010-00006 M20 x 180 169.0 37 26 55 46.5 88.2 88.2

0020.010-00007 M20 x 270 259.0 37 26 55 46.5 88.2 88.2

0020.010-00069 M24 x 110 97.0 48 32 70 27.1 40.2 138.7

0020.010-00008 M24 x 200 187.0 48 32 70 67.0 107.5 138.7

0020.010-00009 M24 x 320 307.0 48 32 70 67.0 138.7 138.7

0020.010-00070 M30 x 160 143.0 62 40 90 48.5 71.9 211.7

0020.010-00010 M30 x 240 223.0 62 40 90 94.4 140.0 211.7

0020.010-00011 M30 x 380 363.0 62 40 90 112.6 211.7 211.7

0020.010-00012 M36 x 300 279.0 76 47.5 110 132.0 195.9 309.8

0020.010-00013 M36 x 420 399.0 76 47.5 110 160.2 309.8 309.8

0020.010-00014 M42 x 300 276.0 70 54 110 129.9 192.7 371.5

0020.010-00015 M42 x 460 436.0 70 54 110 227.4 371.5 371.5

The design load is the calculation value according to CEN/TS 1992-4-1/2 for normal tensile force in plain concrete without load-reducing influences.Values only apply for cracked concrete; no dense reinforcement (risk of shell spalling). Design loads are valid for (structural) fixings and are not permitted for lifting!

d nom b

a

l

hef

L t

14 © 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

Anchor descriptionThe bolt anchor 1988 GV consists of a bolt (untreated, quality 8.8) with screwed and crimped sleeve. The sleeve with internal metric ISO thread is zinc galvanised (GV). The sleeve is manufactured from a steel precision tube. For identification a grey plastic data clip is attached (t = 2 mm).

crimped

BOLT ANCHORS

Bolt Anchor 1988 GV

Please download our calculation software to calculate the load capacity of this anchor

according to CEN/TS 1992-4-1/2. www.halfen.de → service → software. For information about our software see page 39.

1988 GV

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Bolt anchor 1988 FV incl. data clip (grey)

Order no.

Dimensions Design loads for tension ➀

dnom x L hef a b l NRd,c [kN] NRd,c [kN] NRd,s [kN]

[mm] [mm] [mm] [mm] [mm] C20/25 C45/55 Steel

0020.010-00071 M12 x  55 49.0 25 15.5 35 9.7 14.4 28.9

0020.010-00032 M12 x 100 94.0 25 15.5 35 16.7 28.9 28.9

0020.010-00033 M12 x 150 144.0 25 15.5 35 16.7 28.9 28.9

0020.010-00072 M16 x  75 67.0 31 21 45 15.5 23.1 58.8

0020.010-00034 M16 x 140 132.0 31 21 45 29.8 58.8 58.8

0020.010-00035 M16 x 220 212.0 31 21 45 29.8 58.8 58.8

0020.010-00073 M20 x  90 79.0 37 26 55 19.9 29.5 88.2

0020.010-00036 M20 x 150 139.0 37 26 55 46.4 68.9 88.2

0020.010-00037 M20 x 180 169.0 37 26 55 46.5 88.2 88.2

0020.010-00038 M20 x 270 259.0 37 26 55 46.5 88.2 88.2

0020.010-00074 M24 x 110 97.0 48 32 70 27.1 40.2 138.7

0020.010-00039 M24 x 200 187.0 48 32 70 67.0 107.5 138.7

0020.010-00040 M24 x 320 307.0 48 32 70 67.0 138.7 138.7

0020.010-00075 M30 x 160 143.0 62 40 90 48.5 71.9 211.7

0020.010-00041 M30 x 240 223.0 62 40 90 94.4 140.0 211.7

0020.010-00042 M30 x 380 363.0 62 40 90 112.6 211.7 211.7

0020.010-00044 M36 x 420 399.0 76 47.5 110 160.2 309.8 309.8

The design load is the calculation value according to CEN/TS 1992-4-1/2 for normal tensile force in plain concrete without load-reducing influences.Values only apply for cracked concrete; no dense reinforcement (risk of shell spalling).Design loads are valid for (structural) fixings and are not permitted for lifting!

d nom b

a

hef

L t

l

15© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

Anchor descriptionThe bolt anchor 1988 FV consists of a bolt (untreated, quality 8.8) with a screwed and crimped sleeve. The sleeve with internal metric ISO thread is hot-dipped galvanised (FV) and manufactured from a steel precision tube.For identification a grey plastic data clip is attached (t = 2 mm).

crimped

BOLT ANCHORS

Bolt Anchor 1988 FV

Please download our calculation software to calculate the load capacity of this anchor

according to CEN/TS 1992-4-1/2. www.halfen.de → service → software. For information about our software see page 39.

1988 FV

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Bolt anchor 1988 A4-50 incl. data clip (white)

Order no.

Dimensions Design loads for tension

dnom x L hef a ➁ b l NRd,c [kN] NRd,c [kN] NRd,s [kN]

[mm] [mm] [mm] [mm] [mm] C20/25 C45/55 Steel

0020.010-00060 M12 x 100 94.0 25 16 35 15.0 15.0 15.0

0020.010-00061 M12 x 150 144.0 25 16 35 15.0 15.0 15.0

0020.010-00062 M16 x 140 132.0 31 21.3 45 26.2 26.2 26.2

0020.010-00063 M16 x 220 212.0 31 21.3 45 26.2 26.2 26.2

0020.010-00064 M20 x 150 139.0 37 26 55 35.6 35.6 35.6

0020.010-00065 M20 x 180 169.0 37 26 55 35.6 35.6 35.6

0020.010-00066 M20 x 270 259.0 37 26 55 35.6 35.6 35.6

Bolt anchor 1988 A4-80 incl. data clip (black)

0020.010-00016 M12 x 100 94.0 25 15.5 35 16.7 36.8 40.0

0020.010-00017 M12 x 150 144.0 25 15.5 35 16.7 36.8 40.0

0020.010-00018 M16 x 140 132.0 31 21 45 29.8 63.7 81.3

0020.010-00019 M16 x 220 212.0 31 21 45 29.8 65.5 81.3

0020.010-00020 M20 x 150 139.0 37 26 55 46.5 68.9 121.9

0020.010-00021 M20 x 180 169.0 37 26 55 46.5 92.3 121.9

0020.010-00067 M20 x 270 259.0 37 26 55 46.5 102.4 121.9

0020.010-00022 M24 x 200 187.0 48 32 70 67.0 107.5 188.3

0020.010-00023 M30 x 240 223.0 62 40 90 94.4 140.0 292.7

The design load is the calculation value according to CEN/TS 1992-4-1/2 for normal tensile force in plain concrete without load-reducing influences.Values only apply for cracked concrete; no dense reinforcement (risk of shell spalling).Design loads are valid for (structural) fixings and are not permitted for lifting!

➁ For bolt anchors with a sealing on bottom of the sleeve the dimension a has to be reduced by 3 mm.

d nom b

a

L t

hef

l

16 © 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

BOLT ANCHORS

Bolt Anchor 1988 A4 -50 / A4 -80

Anchor descriptionThe bolt anchor 1988 A4 consists of a bolt (hot-dipped galva-nised, quality 8.8) with a screwed and crimped sleeve. The sleeve has an internal metric ISO thread and is manu -factured from stainless steel (strength class A4-50 or strength class A4-80). For identification a white/black plastic data clip is attached (t = 2 mm).SealingFor bolt anchors 1988 A4-50 respect. A4-80 subject to in-creased corrosion exposure, the bolt anchors have to be ordered with special sealing on the bottom of the sleeve.

Please download our calculation software to calculate the load capacity of this anchor according to CEN/TS 1992-4-1/2.

crimped

1988 A4-50 and 1988 A4-80

Conditions for increased corrosion exposure are:High exposure to chlorides, e. g. inshore (≤ 1km) or next to roads with road salt application (≤ 10m); exposure to acids (pH ≤ 3); medium exposure to sulfur, nitrogen (industrial area); non-accessible structures (e. g. rear ventilated facades).

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Bolt anchor 1985 GV

Order no.

Dimensions Design loads for tension

dnom x L hef a b l k m NRd,c [kN] NRd,c [kN] NRd,s [kN]

[mm] [mm] [mm] [mm] [mm] [mm] [mm] C20/25 C45/55 Steel

0020.020-00001 M12 × 150 142.0 23 15.5 35 40 1.0 16.7 28.9 28.9

0020.020-00002 M16 × 140 130.0 29 21 45 44 1.5 29.8 58.8 58.8

0020.020-00003 M20 × 180 167.0 35 26 55 48 1.5 46.5 88.2 88.2

0020.020-00004 M24 × 200 185.0 46 32 70 57 1.5 67.0 107.5 138.7

The design load is the calculation value according to CEN/TS 1992-4-1/2 for normal tensile force in plain concrete without load-reducing influences.Values only apply for cracked concrete; no dense reinforcement (risk of shell spalling).Design loads are valid for (structural) fixings and are not permitted for lifting!

Thread size d [mm] M 12 M 16 M 20 M 24 M 30 M 36 M 42

Minimum spacing smin [mm] 100 100 120 150 180 220 260

Minimum edge distance cmin [mm] 50 50 60 75 90 110 130

Minimum element thickness hmin [mm] hnom + cnom➀

hnom : embedment depth; cnom : concrete cover➀ cnom acc. to EN 1992-1 with cnom ≥ 20 mm

d nom

a

L

hef

b k

m

cmin cmin

c min

c min

smin

17© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

BOLT ANCHORS

Bolt Anchor 1985 GV

Anchor descriptionThe bolt anchor 1985 GV is a similar anchor to type 1988 GV but with additional nailing plate (to fix the anchor to formwork). The sleeve is zinc galvanised (GV), the internal thread is metric ISO.

Please download our calculation software to calculate the load capacity of this anchor

according to CEN/TS 1992-4-1/2. www.halfen.de → service → software. For information about our software see page 39.

1985 GV

crimped

l

Top view: Concrete member with 2 fixing anchors embedded.

Minimum allowed element thickness, minimum edge distances and spacing

Installation parameters / arrangement of bolt anchors 1988 and 1985:

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Plate anchor 1980-P GV

Order no.

Dimensions Design loads for tension ➀

dnom x L hef a b l p m NRd,c [kN] NRd,c [kN] NRd,s [kN]

[mm] [mm] [mm] [mm] [mm] [mm] [mm] C20/25 C45/55 Steel

0020.200-00001 M12 x  55 49.0 23 15.5 35 40 4 9.7 14.4 28.9

0020.200-00002 M16 x  75 68.0 29 21 45 50 5 15.9 23.6 58.9

0020.200-00003 M20 x  90 81.0 35 26 55 60 5 20.7 30.6 88.2

0020.200-00004 M24 x 110 100.0 46 32 70 80 6 28.3 42.0 138.7

0020.200-00005 M30 x 140 127.0 60 40 90 95 6 40.5 60.1 211.7

Plate anchor 1980-P FV

0020.200-00016 M12 x  55 49.0 23 15.5 35 40 4 9.7 14.4 28.9

0020.200-00017 M16 x  75 68.0 29 21 45 50 5 15.9 23.6 58.8

0020.200-00018 M20 x  90 81.0 35 26 55 60 5 20.7 30.6 88.2

0020.200-00019 M24 x 110 100.0 46 32 70 80 6 28.3 42.0 138.7

0020.200-00020 M30 x 140 127.0 60 40 90 95 6 40.5 60.1 211.7

The design load is the calculation value according to CEN/TS 1992-4-1/2 for normal tensile force in plain concrete without limitation of centre to centre distances, edge distances and element height (→ see explanation on page 19)!Values only apply for cracked concrete; no dense reinforcement (risk of shell spalling). Design loads are valid for (structural) fixings and are not permitted for lifting!

18 © 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

BOLT ANCHORS

Plate Anchor 1980 -P GV / FV

1980-P GV / FV

Anchor descriptionThe plate anchors 1980-P GV and 1980-P FV consist of a bolt (untreat-ed, quality 8.8) and a square washer (untreated, according to DIN 436) welded together underneath the head of the bolt. The bolt is connected to

Please download our calcula-tion software to calculate

the load capacity of this anchor according to CEN/TS 1992-4-1/2. www.halfen.de → service → software. For information about our software see page 39.

a screwed on and crimped sleeve with internal metric ISO thread. The surface treatment is either zinc gal-vanised (GV) or hot-dipped galvanised (FV). The sleeve is manufactured from a steel precision tube.

d nom

L

a

l

p

crimped

b

m

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Plate anchor 1980-P A4-80

Order no.

Dimensions Design loads for tension ➀

dnom x L hef a b l p m NRd,c [kN] NRd,c [kN] NRd,s [kN]

[mm] [mm] [mm] [mm] [mm] [mm] [mm] C20/25 C45/55 Steel

0020.200-00011 M12 ×  55 49.0 23 15.5 35 40 4 9.7 14.4 40.0

0020.200-00012 M16 ×  75 68.0 29 21 45 50 5 15.9 23.6 81.3

0020.200-00013 M20 ×  90 81.0 35 26 55 60 5 20.7 30.6 121.9

0020.200-00014 M24 × 110 100.0 46 32 70 80 6 28.3 42.0 188.3

0020.200-00015 M30 × 140 127.0 60 40 90 95 6 40.5 60.1 292.7

The design load is the calculation value according to CEN/TS 1992-4-1/2 for normal tensile force in plain concrete without limitation of centre to centre distances, edge distances and element height (→ see explanation below)!Values only apply for cracked concrete; no dense reinforcement (risk of shell spalling). Design loads are valid for (structural) fixings and are not permitted for lifting!

≥ c c

r,N

≥ ccr,N≥ ccr,N ≥ scr,N

≥ c c

r,N

19© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

BOLT ANCHORS

Plate Anchor 1980 -P A4 -80

1980-P A4-80

Anchor descriptionThe plate anchor 1980-P A4-80 consists of a bolt (untreated, quality 8.8) and a square washer (untreated, according DIN 436) welded together underneath the head of the bolt. The bolt is connected to a screwed

Please download our calcula-tion software to calculate

the load capacity of this anchor according to CEN/TS 1992-4-1/2. www.halfen.de → service → software. For information about our software see page 39.

and crimped sleeve with internal metric ISO thread. The sleeve is manufactured from a stainless steel precision tube (strength class A4-80).

d nom

L

a

l

p

crimped

b

m

Top view: Concrete member with 2 fixing anchors, embedded in full concrete.

Example of fixing anchors embedded in full concrete

Example of fixing anchors embedded in full concrete without any influence of edge distances (c), centre to centre distances (s), etc.

The given conditions are valid for cracked concrete and present reinforcement, which resists the

splitting forces (limiting the crack width to wk ≤ 0.3 mm).

Conditions (fixing anchors loaded by tension)ccr,N ≥ 1.5 × hef

scr,N ≥ 3.0 × hef

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Bar anchor 4010 GV

Order no.

Dimensions Design loads ➁

dnom x L D a b l As➀ NRd,s [kN]

[mm] [mm] [mm] [mm] [mm] [mm2] Steel

0052.070-00001 M16 × 415 12 25 21 58 113 48

0052.070-00002 M16 × 615 12 25 21 58 113 48

0052.070-00003 M16 × 840 12 25 21 58 113 48

0052.070-00022 M16 × 1040 12 25 21 58 113 48

0052.070-00004 M16 × 1540 12 25 21 58 113 48

0052.070-00024 M16 × 2040 12 25 21 58 113 48

0052.070-00006 M20 × 560 16 33 26 71 201 86

0052.070-00007 M20 × 810 16 33 26 71 201 86

0052.070-00008 M20 × 1060 16 33 26 71 201 86

0052.070-00009 M20 × 1480 16 33 26 71 201 86

0052.070-00025 M20 × 2240 16 33 26 71 201 86

0052.070-00026 M20 × 3540 16 33 26 71 201 86

0052.070-00011 M24 × 705 20 38 32 90 314 136

0052.070-00012 M24 × 1005 20 38 32 90 314 136

0052.070-00013 M24 × 1320 20 38 32 90 314 136

0052.070-00014 M24 × 1840 20 38 32 90 314 136

0052.070-00027 M24 × 2245 20 38 32 90 314 136

0052.070-00032 M24 × 3540 20 38 32 90 314 136

0052.070-00016 M30 × 1055 25 48 40 114 491 213

0052.070-00017 M30 × 1555 25 48 40 114 491 213

0052.070-00018 M30 × 2315 25 48 40 114 491 213

0052.070-00033 M30 × 3555 25 48 40 114 491 213

0052.070-00030 M42 × 1015 32 65 54 140 804 348

0052.070-00020 M42 × 1490 32 65 54 140 804 348

0052.070-00021 M42 × 2390 32 65 54 140 804 348

0052.070-00034 M42 × 3590 32 65 54 140 804 348

As: stress area of the reinforcement bar in mm2. Design loads are for tension and are the maximum values (yield strength) for pure steel of the rebars: NRd,s = As × fyd (fyd = fyk / 1.15).

In addition the load capacity of the bar anchor embedded in concrete has to be checked for accordance with EN 1992-1-1, chapter 8.4 (NEN 6720 art. 9.6 and 9.16). The required bonding strength depends strongly on the strength class of the concrete and has to be verifi ed.

D

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BAR ANCHORS

Bar Anchor 4010 GV

d nom

a

L

4010 GV

Anchor descriptionThe bar anchor 4010 GV consists of a rebar B500B (untreated) according to EN 10080 (NEN 6008) with crimped sleeve. The sleeve has a metric ISO thread and is zinc galvanised (GV).

l

b

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Bar anchor 4010 FV

Order no.

Dimensions Design loads ➁

dnom x L D a b l As➀ NRd,s [kN]

[mm] [mm] [mm] [mm] [mm] [mm2] Steel

0052.070-00110 M16 × 415 12 25 21 58 113 48

0052.070-00114 M16 × 615 12 25 21 58 113 48

0052.070-00111 M20 × 560 16 33 26 71 201 86

0052.070-00115 M20 × 810 16 33 26 71 201 86

0052.070-00112 M24 × 705 20 38 32 90 314 136

0052.070-00116 M24 × 1005 20 38 32 90 314 136

0052.070-00113 M30 × 1055 25 48 40 114 491 213

0052.070-00117 M30 × 1555 25 48 40 114 491 213

0052.070-00118 M42 × 1015 32 65 54 140 804 348

0052.070-00119 M42 × 1490 32 65 54 140 804 348

As: stress area of the reinforcement bar in mm2. Design loads are for tension and are the maximum values (yield strength) for pure steel of the rebars: NRd,s = As × fyd (fyd = fyk / 1.15).

In addition the load capacity of the bar anchor embedded in concrete has to be checked for accordance with EN 1992-1-1, chapter 8.4 (NEN 6720 art. 9.6 and 9.16). The required bonding strength depends strongly on the strength class of the concrete and has to be verifi ed.

D

21© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

BAR ANCHORS

Bar Anchor 4010 FV

d nom

a

L

4010 FV

Anchor descriptionThe bar anchor 4010 FV consists of a rebar B500B (untreated) according to EN 10080 (NEN 6008) with a crimped sleeve. The sleeve has a metric ISO thread and is hot-dipped galvanised (FV).

Technical NotesAccording to the dutch standard NEN 6146 “steel bars for the reinforcement of concrete”, the rebars of the bar anchors must be manufactured with a tolerance of +5 mm / −2 × diameter (of rebar) → the existing bonding length of the bar anchors can be calculated as follows:

Lbd = L − l − 2 × D [mm]with

Lbd = bonding length [mm]

L = total length of bar anchor [mm]

l = length of sleeve [mm]

D = diameter of rebar [mm]

l

b

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Bar anchor 3016 GV

Order no.

Dimensions Design loads

dnom x L D a b l k m As NRd,s [kN]

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm2] Steel

0052.090-00001 M16 × 410 12 29 21 45 44 1.5 113 48

0052.090-00002 M20 × 565 16 35 26 55 48 1.5 201 86

0052.090-00003 M24 × 715 20 46 32 70 57 1.5 314 136

As: stress area of the reinforcement bar in mm2. Design loads are for tension and are the maximum values (yield strength) for pure steel of the rebars: NRd,s = As × fyd (fyd = fyk / 1.15).

In addition the load capacity of the bar anchor embedded in concrete has to be checked for accordance with EN 1992-1-1, chapter 8.4 (NEN 6720 art. 9.6 and 9.16). The required bonding strength depends strongly on the strength class of the concrete and has to be verifi ed.

D

22 © 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

BAR ANCHORS

Bar Anchor 3016 GV

d nom

a

L

3016 GV

Anchor descriptionThe bar anchor 3016 GV consists of a rebar B500B (untreated) according to EN 10080 (NEN 6008) with a screwed and crimped sleeve and with additional nailing plate (to fix the anchor to the formwork).

Technical NotesAccording to the dutch standard NEN 6146 “steel bars for the reinforcement of concrete”, the rebars of the bar anchors are manufactured with an allowable tolerance of +5 mm / −2 × diameter (of rebar) → the existing bonding length of the bar anchors can be calculated as follows:

Lbd = L − l − 2 × D [mm]with Lbd = bonding length [mm]L = total length of bar anchor [mm]l = length of sleeve [mm]D = diameter of rebar [mm]

The sleeve is zinc galvanised (GV), the internal thread is metric ISO.The maximum screw-in length for bolts is longer compared to the bar anchor 4010 → see table below.

crimped

l

k

m

b

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Bar anchor 3010 A4-80

Order no.

Dimensions Design loads ➁

dnom x L D a b l As ➀ NRd,s [kN]

[mm] [mm] [mm] [mm] [mm] [mm2] Steel

0052.030-00006 M16 ×  410 12 29 21 45 113 48

0052.030-00007 M20 ×  565 16 35 26 55 201 86

0052.030-00008 M24 ×  715 20 46 32 70 314 136

0052.030-00009 M30 × 1055 25 60 40 90 491 213

As: stress area of the reinforcement bar in mm2. Design loads are for tension and are the maximum values (yield strength) for pure steel of the rebars: NRd,s = As × fyd (fyd = fyk / 1.15).

In addition the load capacity of the bar anchor embedded in concrete has to be checked for accordance with EN 1992-1-1, chapter 8.4 (NEN 6720 art. 9.6 and 9.16). The required bonding strength depends strongly on the strength class of the concrete and has to be verifi ed.

23© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

BAR ANCHORS

Bar Anchor 3010 A4 -80

d nom

a

L

3010 A4-80

Anchor descriptionThe bar anchor 3010 A4-80 consists of a rebar B500B (untreated) according to EN 10080 (NEN 6008) with a screwed and crimped sleeve.

Technical NotesAccording to the dutch standard NEN 6146 “steel bars for the reinforcement of concrete”, the rebars of the bar anchors are manufactured with an allowable tolerance of +5 mm / −2 × diameter (of rebar) → the existing bonding length for bar anchors can be calculated as follows:

Lbd = L − l − 2 × D [mm]with Lbd = bonding length [mm]L = total length of bar anchor [mm]l = length of sleeve [mm]D = diameter of the rebar [mm]

D b

crimped

l

The sleeve has a metric ISO thread and is made of stainless steel (strength class A4-80).

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Bar anchor 1980-S GV

Order no.

Dimensions Design loads

dnom x L a b l As NRd,s [kN]

[mm] [mm] [mm] [mm] [mm2] Steel

0020.210-00001 M12 x 400 23 15.5 35 84 17

0020.210-00002 M12 x 600 23 15.5 35 84 17

As: stress area of screwed in bolt/bar in mm2. Design loads are for tension and are the maximum values for pure steel of the threaded bars.

In addition the load capacity of the bar anchor embedded in concrete has to be checked for accordance with EN 1992-1-1, chapter 8.4 (NEN 6720 art. 9.6 and 9.16). The required bonding strength depends strongly on the strength class of the concrete and has to be verifi ed.

24 © 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

BAR ANCHORS

Bar Anchor 1980 -S GV

d nom

L

a1980-S GV

Anchor descriptionThe bar anchor 1980-S GV consists of a threaded rod (untreated, quality 4.6) with a screwed and crimped sleeve. The sleeve has a metric ISO thread and the surface is zinc galvanised (GV).

Technical NotesThe existing bonding length of bar anchors can be calculated as follows:

Lbd = L − l [mm]with Lbd = bonding length [mm]L = total length of bar anchor [mm]l = length of sleeve [mm]

b

crimped

l

Alternatively sleeves are available on request as hot-dipped galvanised or in stainless steel.

Page 25: DEMU FIXING ANCHORS - · PDF fileExample: Long embedment length of fixing anchor, high strength concrete Situation 1: The load capacity of con- ... DEMU Fixing anchors may be used

Bar anchor 1988-S GV

Order no.

Dimensions Design loads

dnom x L a b l As ➀ NRd,s [kN]

[mm] [mm] [mm] [mm] [mm2] Steel

0020.210-00101 M12 x 435 23 15.5 35 84 33

0020.210-00102 M12 x 635 23 15.5 35 84 33

0020.210-00103 M16 x 585 29 21 45 161 63

0020.210-00104 M20 x 735 35 26 55 245 96

As: stress area of the threaded connector in mm2. Design loads are for tension and are the maximum values for pure steel of the threaded connectors.

In addition the load capacity of the bar anchor embedded in concrete has to be checked for accordance with EN 1992-1-1, chapter 8.4 (NEN 6720 art. 9.6 and 9.16). The required bonding strength depends strongly on the strength class of the concrete and has to be verifi ed.

25© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

BAR ANCHORS

Bar Anchor 1988 -S GV

d nom

L

a1988-S GV

Anchor descriptionThe bar anchor 1988-S GV consists of a threaded rod (untreated, quality 8.8) with a screwed and crimped sleeve. The sleeve has a metric ISO thread and the surface is zinc galvanised (GV).

Technical NotesThe existing bonding length of bar anchors can be calculated as follows:

Lbd = L − l [mm]with Lbd = bonding length [mm]L = total length of bar anchor [mm]l = length of sleeve [mm]

crimped

l

b

Alternatively sleeves are available on request as hot-dipped galvanised or in stainless steel.

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Bar anchor 4030 GV

Order no.

Dimensions Design loads

dnom – D L min a b l As ➀ NRd,s [kN]

[mm] [mm] [mm] [mm] [mm] [mm2] Steel

0052.159-00001 M16 - Ø12 225 25 21 58 113 48

0052.159-00002 M20 - Ø16 233 33 26 71 201 86

0052.159-00003 M24 - Ø20 238 38 32 90 314 136

0052.159-00004 M30 - Ø25 338 48 40 114 491 213

0052.159-00005 M42 - Ø32 395 65 54 140 804 348

Bar anchor 4030 FV

0052.159-00011 M16 - Ø12 225 25 21 58 113 48

0052.159-00012 M20 - Ø16 233 33 26 71 201 86

0052.159-00013 M24 - Ø20 238 38 32 90 314 136

0052.159-00014 M30 - Ø25 338 48 40 114 491 213

0052.159-00015 M42 - Ø32 395 65 54 140 804 348

As: stress area of the reinforcement bar in mm2. Design loads are for tension and are the maximum values for pure steel of the rebars: NRd,s = As × fyd (fyd = fyk / 1.15). In addition the load capacity of the bar anchor embedded in concrete has to be checked for accordance with EN 1992-1-1, chapter 8.4 (NEN 6720 art. 9.6 and 9.16). The required bonding strength depends strongly on the strength class of the concrete and has to be verifi ed.

bd n

om

l aD

26 © 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

BAR ANCHORS

Bar Anchor 4030 GV / FV

Anchor descriptionThe special bar anchors 4030 GV and 4030 FV consist of a rebar B500B (untreated) according to EN 10080 (NEN 6008) with a crimped sleeve on both ends. The sleeves have metric ISO threads and are available either in zinc galvanised (GV) or hot-dipped galvanised (FV).

This product is made on request; please specify required length when ordering.

4030 GV / FV

Specify size L when ordering

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Spacer 1554 GV

Order no.

Dimensions Design loads

dnom L min a b l As ➀ NRd,s [kN]

[mm] [mm] [mm] [mm] [mm] [mm2] Steel

0020.229-00001 M12 200 23 15.5 35 84  17

0020.229-00002 M16 200 29 21 45 157  31

0020.229-00003 M20 200 35 26 55 245  49

0020.229-00004 M24 200 46 32 70 355  71

0020.229-00005 M30 220 60 40 90 560 112

0020.229-00006 M36 250 74 47.5 110 817 163

0020.229-00007 M42 250 68 54 110 1122 224

Spacer 1554 FV

0020.229-00011 M12 200 23 15.5  35   84  17

0020.229-00012 M16 200 29 21  45  157  31

0020.229-00013 M20 200 35 26  55  245  49

0020.229-00014 M24 200 46 32  70  355  71

0020.229-00015 M30 220 60 40  90  560 112

0020.229-00016 M36 250 74 47.5 110  817 163

0020.229-00017 M42 250 68 54 110 1122 224

As: stress area of screwed in bolt/bar in mm2. Design loads are for tension and are the maximum values for pure steel of the threaded bars.

In addition the load capacity of the bar anchor embedded in concrete has to be checked for accordance with EN 1992-1-1, chapter 8.4 (NEN 6720 art. 9.6 and 9.16). The required bonding strength depends strongly on the strength class of the concrete and has to be verifi ed.

27© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

BAR ANCHORS

Spacer 1554 GV / FV

d nom

a

Specify size L when ordering

1554 GV / FV

Anchor descriptionThe bar anchors 1554 GV and 1554 FV consist of a threaded rod (untreated, quality 4.6) with screwed and crimped sleeves on both ends. The sleeves have metric ISO threads and are available with a surface treatment either in zinc galvanised (GV) or in hot-dipped galvanised (FV).

This product is made on request; please specify required length when ordering.

b

l

crimped

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Spacer 1554 A4-80

Order no.

Dimensions Design loads ➁

dnom L min a b l As ➀ NRd,s [kN]

[mm] [mm] [mm] [mm] [mm] [mm2] Steel

0020.229-00021 M12 200 23 15.5 35  84  17

0020.229-00022 M16 200 29 21 45 157  31

0020.229-00023 M20 200 35 26 55 245  49

0020.229-00024 M24 200 46 32 70 355  71

0020.229-00025 M30 220 60 40 90 560 112

As: stress area of screwed in bolt/bar in mm2. Design loads are for tension and are the maximum values for pure steel of the threaded bars.

In addition the load capacity of the bar anchor embedded in concrete has to be checked for accordance with EN 1992-1-1, chapter 8.4 (NEN 6720 art. 9.6 and 9.16). The required bonding strength depends strongly on the strength class of the concrete and has to be verifi ed.

d nom

a

b

l

28 © 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

BAR ANCHORS

Spacer 1554 A4 -80

1554 A4-80

Anchor descriptionThe bar anchor 1554 A4-80 consists of a threaded rod (untreated, quality 4.6) with screwed and crimped sleeves on both ends. The sleeves have metric ISO threads and are made of stainless steel (strength class A4-80).

This product is made to order; please specify required length when ordering.

crimped

Specify size L when ordering

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Spacer 1558 GV

Order no.

Dimensions Design loads ➁

dnom L min a b l AS➀ NRd,s [kN]

[mm] [mm] [mm] [mm] [mm] [mm2] Steel

0020.229-00101 M12 200 23 15.5  35 84  33

0020.229-00102 M16 200 29 21  45 161  63

0020.229-00103 M20 200 35 26  55 245 96

0020.229-00104 M24 200 46 32  70 385 150

0020.229-00105 M30 220 60 40  90 605 237

0020.229-00106 M36 250 74 47.5 110 826 323

0020.229-00107 M42 250 68 54 110 1002 392

Spacer 1558 FV

0020.229-00111 M12 200 23 15.5  35 84  33

0020.229-00112 M16 200 29 21  45 161  63

0020.229-00113 M20 200 35 26  55 245 96

0020.229-00114 M24 200 46 32  70 385 150

0020.229-00115 M30 220 60 40  90 605 237

0020.229-00116 M36 250 74 47.5 110 826 323

0020.229-00117 M42 250 68 54 110 1002 392

As: stress area of the threaded connector in mm2. Design loads are for tension and are the maximum values for pure steel of the threaded connectors.

In addition the load capacity of the bar anchor embedded in concrete has to be checked for accordance with EN 1992-1-1, chapter 8.4 (NEN 6720 art. 9.6 and 9.16). The required bonding strength depends strongly on the strength class of the concrete and has to be verifi ed.

29© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

BAR ANCHORS

Spacer 1558 GV / FV

1558 GV / FV

Anchor descriptionThe bar anchors 1558 GV and 1558 FV consist of a threaded rod (untreated, quality 8.8) with screwed and crimped sleeves on both ends. The sleeves have metric ISO threads and are available either zinc galvanised (GV) or hot-dipped galvanised (FV).

This product is made on request; please specify required length when ordering.

crimped

Specify size L when ordering

d nom

a

b

l

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Spacer 1558 A4-80

Order no.

Dimensions Design loads ➁

dnom L min a b l AS ➀ NRd,s [kN]

[mm] [mm] [mm] [mm] [mm] [mm2] Steel

0020.229-00121 M12 200 23 15.5 35  84  45

0020.229-00122 M16 200 29 21 45 157  84

0020.229-00123 M20 200 35 26 55 245 131

0020.229-00124 M24 200 46 32 70 355 189

0020.229-00125 M30 220 60 40 90 560 299

As: stress area of screwed in bolt/bar in mm2. Design loads are for tension and are the maximum values for pure steel of the threaded bars.

In addition the load capacity of the bar anchor embedded in concrete has to be checked for accordance with EN 1992-1-1, chapter 8.4 (NEN 6720 art. 9.6 and 9.16). The required bonding strength depends strongly on the strength class of the concrete and has to be verifi ed.

d nom

a

b

l

30 © 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

BAR ANCHORS

Spacer 1558 A4 -80

1558 A4-80

Anchor descriptionThe bar anchor 1558 A4-80 consists of a threaded rod (untreated, quality 8.8) with screwed and crimped sleeves on both ends. The sleeves have metric ISO threads and are made of stainless steel (strength class A4-80).

This product is made on request; please specify required length when ordering.

crimped

Specify size L when ordering

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3010 – 3016

D[mm]

dnom[mm]

Y min[mm]

Lb min[mm]

V[mm]

∅12 M16 200 145 33

∅16 M20 200 185 45

∅20 M24 200 215 55

∅25 M30 290 280 70

V = Change of length; L = Lb + Y − VNote: Required bonding length has to be verified acc. to valid national standards

1980-S

Bending L dnom[mm]

Y min[mm]

Lb min[mm]

V [mm]

max. 1250 mm M12 200 145 33

max. 1250 mm M16 200 165 45

max. 1250 mm M20 200 195 55

V = Change of length; L = Lb + Y − VNote: Required bonding length has to be verified acc. to valid national standards

4010

D[mm]

dnom[mm]

Y min[mm]

Lb min[mm]

V [mm]

∅12 M16 200 140 33

∅16 M20 200 160 45

∅20 M24 200 210 55

∅25 M30 290 275 70

∅32 M42 330 325 90

V = Change of length; L = Lb + Y − VNote: Required bonding length has to be verified acc. to valid national standards

U-shaped

D[mm]

dnom[mm]

B min [mm]

Lb min[mm]

2 × V[mm]

∅12 M16 260 140  66

∅16 M20 330 160  90

∅20 M24 390 210 110

∅25 M30 510 275 140

∅32 M42 600 325 180

V = Change of length; L = Lb + Y − V Note: Required bonding length has to be verified acc. to valid national standards

31© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

BAR ANCHORS

Bending of bar anchors

Custom bending

1980-S 4010

3010 – 3016

D

Lb

5 × D

5 × D

B

U-shaped bar anchors

• 1988-S 8.8 cannot be bent!• Bent bar anchors are made to order

d nom

d nom

dnom dnom

dnom

d nom

Lb

5 × d

nom

Y

Lb

D

5 × D

Y

Lb

D

5 × D

Y

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995-GB GV

Order no. dnom × L [mm]

a[mm]

g[mm]

b[mm]

0020.060-00035 M6 × 30 14 6.0 8.5

0020.060-00001 M6 × 40 20 6.0 8.5

0020.060-00002 M8 × 40 18 8.1 10.5

0020.060-00003 M8 × 50 25 8.1 10.5

995-G A4

Order no. dnom × L [mm]

a[mm]

g[mm]

b[mm]

0020.060-00015 M8 × 50 20  7.0 10.5

0020.060-00016 M10 × 50 20  6.2 13.5

0020.060-00017 M12 × 60 25  9.2 17.0

0020.060-00018 M16 × 80 25 12.2 21.3

0020.060-00019 M16 × 100 25 12.2 21.3

0020.060-00020 M20 × 100 40 14.2 26.9

0020.060-00021 M24 × 120 50 14.2 33.7

995-G GV

Order no. dnom × L [mm]

a[mm]

g[mm]

b[mm]

0020.060-00004 M10 × 50 20  6.2 13.5

0020.060-00005 M12 × 60 23  7.2 17.0

0020.060-00006 M12 × 70 30  7.2 17.0

0020.060-00007 M16 × 70 25  9.2 21.3

0020.060-00008 M16 × 80 25 12.2 21.3

0020.060-00009 M16 × 100 32  9.2 21.3

0020.060-00010 M16 × 120 45 12.2 21.3

0020.060-00011 M20 × 100 40 12.2 26.9

0020.060-00012 M20 × 120 40 14.2 26.9

0020.060-00013 M24 × 120 50 14.2 33.7

0020.060-00014 M30 × 150 70 15.2 42.0

995 A4

Order no. dnom × L [mm]

a[mm]

b[mm]

0020.100-00009 M6 × 40 25 8.5

d nom

a

L

d nom

a

L

g

d nom

32 © 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

SOCKET ANCHORS

VEMO Socket Anchors

VEMO - Socket anchors

a

L

g

General informationThe VEMO Socket anchors are light duty fixing anchors with low load capacities, mainly used for temporary fixings and applications without structural significance.There is currently no calculation method to calculate the load capacity of the majority of the socket anchors.

For technical questions please contact our Technical Department, → contact information see inside back cover.

Material and corrosion protection• Zinc galvanisation (GV)These socket anchors are manufactured from a welded steel precision tube (cold sized) in accordance with EN 10305-3 (strength class E235). The surface is zinc galvanised, the internal thread is metric ISO.• Stainless steel (A4)The socket anchors in A4 material are manufactured from a welded stainless steel tube in accordance with EN 10217-7 (strength class A4-50). The internal thread is metric ISO.

bb

b

995-GB GV

995 A4

995-G GV / A4

Page 33: DEMU FIXING ANCHORS - · PDF fileExample: Long embedment length of fixing anchor, high strength concrete Situation 1: The load capacity of con- ... DEMU Fixing anchors may be used

1140 GV

Order no. dnom × L [mm]

a [mm]

j [mm]

b [mm]

0020.040-00001 M8 × 50 30 20 10.5

0020.040-00002 M10 × 60 35 25 13.5

0020.040-00003 M12 × 45 18 25 17.0

0020.040-00004 M12 × 70 40 30 17.0

0020.040-00005 M16 × 60 24 30 21.3

0020.040-00006 M16 × 100 32 35 21.3

0020.040-00007 M20 × 70 30 30 26.9

0020.040-00008 M20 × 100 40 35 26.9

0020.040-00009 M24 × 80 24 35 33.7

1140 A4

Order no. dnom × L [mm]

a [mm]

j [mm]

b [mm]

0020.040-00010 M8 × 50 30 20 10.5

0020.040-00011 M10 × 60 35 25 13.5

0020.040-00012 M12 × 70 40 30 17.0

0020.040-00013 M16 × 100 32 35 21.3

1036-G GV

Order no. dnom × L [mm]

a [mm]

g [mm]

b [mm]

k [mm]

m [mm]

0020.070-00001 M10 × 50 20  6.2 13.5 34 1

0020.070-00002 M12 × 70 30  7.2 17.0 40 1

0020.070-00003 M16 × 80 25 12.2 21.3 44 1.5

0020.070-00004 M16 × 100 32 9.2 21.3 44 1.5

0020.070-00005 M20 × 100 40 12.2 26.9 48 1.5

0020.070-00006 M24 × 120 50 14.2 33.7 57 1.5

1036-G A4

Order no. dnom × L [mm]

a [mm]

g [mm]

b [mm]

k [mm]

m [mm]

0020.070-00008* M10 × 50 20  6.2 13.5 34 1

0020.070-00009 M12 × 60 25  9.2 17.0 40 1

0020.070-00007 M16 × 80 25 12.2 21.3 48 1.5

0020.070-00010 M20 × 100 40 14.2 26.9 48 1.5

* including sealing cap type 2244 (see page 35)

1130 GV

Order no. dnom × L [mm]

a[mm]

j[mm]

b[mm]

k[mm]

m[mm]

0020.050-00001 M10 × 60 35 25 13.5 34 1

0020.050-00002 M12 × 70 40 30 17.0 40 1

0020.050-00003 M16 × 100 32 35 21.3 44 1.5

0020.050-00004 M20 × 100 40 35 26.9 48 1.5

995-DG GV

Order no. dnom × L [mm]

a[mm]

g[mm]

b[mm]

0020.030-00001 M12 × 60 22 10 16.0

0020.030-00002 M16 × 75 22 13 21.5

0020.030-00007 M16 × 100 35 13 21.5

0020.030-00003 M20 × 90 25 15 27.0

0020.030-00008 M20 × 120 45 15 27.0

0020.030-00004 M24 × 100 30 17 32.0

0020.030-00005 M30 × 135 35 22 40.0

D

33© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

SOCKET ANCHORS

VEMO Socket Anchors

d nom

aL

j

d nom

aL

g

Additional reinforcement (not in scope of delivery)

bkb

d nom

a

L

j

b

b

m

d nom

a

L

g

k

m

995-DG GV

1036-G GV / A4

1140 GV / A4

1130 GV

Reinforcement steel B500B

995-DG (for tension loading only!)

nailing plate

nailing plate

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2280

Order no. dnom[mm]

h[mm]

∅∅[mm] Colour

0021.010-00001 M8 10 60 blue

0021.010-00002 M10 10 60 yellow

0021.010-00003 M12 10 60 red

0021.010-00004 M16 10 60 black

0021.010-00005 M20 10 60 yellow

0021.010-00006 M24 10 60 blue

0021.010-00007 M30 7 60 grey

2275

Order no. dnom[mm]

h[mm]

∅∅[mm] Colour

0021.090-00001 M10 2 49 white

0021.090-00002 M12 2 49 black

0021.090-00003 M16 2 49 green

0021.090-00004 M20 2 49 red

0021.090-00005 M24 2 49 yellow

2250

Order no. dnom[mm]

Drilling[mm] Colour

0021.020-00001 M6 ∅11 × 23 green

0021.020-00002 M8 ∅11 × 23 blue

0021.020-00003 M10 ∅11 × 23 yellow

0021.020-00004 M12 ∅11 × 23 red

0021.020-00005 M16 ∅17 × 24 black

0021.020-00006 M20 ∅17 × 24 white

0021.020-00007 M24 ∅17 × 24 blue

2282

Order no. dnom[mm]

h[mm]

∅∅[mm] Colour

0021.120-00001 M16 10 60 black

0021.120-00002 M20 10 60 yellow

2282

dnom

2275

dnom

2

49

2280

dnom

34 © 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

ACCESSORIES

DEMU Accessories

Nailing plate h = 10 mm, with nail holes

Nailing plate h = 10 mm, with nail holes and fi xing pin

Nailing plate h = 2 mm, with nail holes

Fixing pin▸ Hammer fi xing pin into hole in formwork▸ Screw on anchor▸ Pour the concrete▸ After the concrete has cured remove the formwork▸ Unscrew and remove pin to continue installation

AccessoriesHALFEN / DEMU provide numerous accessories which facilitate the installation of all anchoring systems. Further information about assembly see page 36.

2250

2275

2280

2282

2250

dnomdrilling hole

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2290

Order no. dnom[mm]

∅∅[mm]

0021.050-00001 M8 18

0021.050-00002 M10 22

0021.050-00003 M12 25

0021.050-00004 M16 31

0021.050-00005 M20 37

2244

Order no. dnom[mm]

Size[mm] Colour

0021.030-00001 M6 5.5 red

0021.030-00002 M8 7.0 red

0021.030-00003 M10 9.0 red

0021.030-00004 M12 11.0 red

0021.030-00005 M16 14.5 black

0021.030-00006 M20 18.0 blue

0021.030-00007 M24 21.5 red

0021.030-00008 M30 27.0 white

0021.030-00009 M36 33.5 white

0021.030-00010 M42 38.4 white

2600

Order no. dnom[mm]

dB[mm]

0021.060-00001 M12 M6

0021.060-00002 M16 M8

0021.060-00003 M20 M8

0021.060-00004 M24 M10

0021.060-00005 M30 M10

0021.060-00006 M36 M10

0021.060-00007 M42 M12

2244

dnom

2290

dnom

35© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

Nailing plug (excluding nail)for easy assembly of socket anchors

ACCESSORIES

DEMU Accessories

Sealing capProtects against ingress of dirt and water.

2244

2290

Thread adapterReduces diameter of holes in formwork.Zinc galvanised and reusable.

2600

dB = Diameter of fixing boltlength of thread adapter l = 16 mm

2600

dnom dBfixing bolt

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1.

36 © 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

INSTALLATION INSTRUCTIONS

Fixing Anchors

Assembly steps

Fixing to the formwork Preparing for assembly Screw-in and fixing of the bolt

Unscrew hexagonal bolt

Case Dwith hexagonal bolt

Torque Tinst → see table on page 37 Bending of bolt has to be verified by customer! (Bolt is not included in scope of delivery)

Assembly of thread adapter

Case Ewith thread adapter and hexagonal bolt

Case Fwith magnetic fixing plate on steel formwork

Thread adapter type 2600

Magnetic fixing plate

Unscrew hexagonal bolt and thread adapter

Unscrew magnetic fixing plate

Case Awith plastic nailing plate

Unscrew nailing plate

washers

washers

washer

Nailing platetype 2275 or 2280

Assembly of nailing plate M

Unscrew remainder of fixing pin

Case Bwith plastic fixing pin

Fixing pintype 2250

Drill hole in formwork

M

M

Remove sealing cap

Case CFixing anchors with nailing plate

Fixing of sealing cap

Plastic sealing cap type 2244

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Socket anchors

Thread-size Minimum screw-in length s [mm] Torque Tinst [Nm]

M6 7.2 ≤ 1

M8 9.6 ≤ 2

M10 12.0 ≤ 4

M12 14.4 ≤ 8

M16 19.2 ≤ 17

M20 24.0 ≤ 25

M24 28.8 ≤ 53

M30 36.0 ≤ 96

value s = 1.2 x dnom; for socket anchors type 1130, 1130-G (secured to the formwork with integrated nailing plates), the values have to be increased by 25 % → (s = 1.5 × dnom)

Bolt anchor 1988

Thread-size Minimum screw-in length s [mm] Torque Tinst [Nm]

M12 16.4 ≤ 10

M16 21.2 ≤ 30

M20 26.0 ≤ 50

M24 30.8 ≤ 90

M30 38.0 ≤ 180

M36 45.2 ≤ 250

M42 52.4 ≤ 300

Bolt anchor 1985

Thread-size Minimum screw-in length s ➀ [mm] Torque Tinst [Nm]

M12 18.0 ≤ 10

M16 24.0 ≤ 30

M20 30.0 ≤ 50

M24 36.0 ≤ 90

value s = 1.5 x dnom

Bolt anchor 1980 -P / Bar anchor

Thread-size Minimum screw-in length s ➁ [mm] Torque Tinst [Nm]

M12 14.4 ≤ 10

M16 19.2 ≤ 30

M20 24.0 ≤ 50

M24 28.8 ≤ 90

M30 36.0 ≤ 180

M36 43.2 ≤ 250

M42 50.4 ≤ 300

value s = 1.2 x dnom; for bar anchors type 3016 (secured to the formwork with integrated nailing plates), the values have to be increased by 25 % → (s = 1.5 × dnom)

T-FIXX®

Thread-size Minimum screw-in length s [mm] Torque Tinst [Nm]

M10 17.0 ≤  8

M12 20.0 ≤ 10

M16 26.0 ≤ 30

M20 32.0 ≤ 60

37© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

INSTALLATION INSTRUCTIONS

Fixing Anchors and Accessories

General notes on installation

Before installing the fixing compo-nents, check whether the inside of the sockets and sleeves are dry and free from any contamination. In order to guarantee best possible bond between the fixing anchor and the concrete, make sure that the surface of the anchor is free from dirt, oil, etc.The concrete has to be poured care-fully; please avoid direct contact between the compacting device and the fixing anchor.

The fixing anchors may be embedded flush or recessed in the concrete. It is strongly recommended to use washers to shim if anchors are re-cessed. After striking the formwork, the inside of the threaded socket must be further protected against ingress of water, dirt or oil until required for use i.e. for fixing components. Ensure the inside of the socket remains dry after final assembly.

The fixing component (bolt with standard metric thread) has to be selected according to the static engi-neer’s specifications. Minimum screw-in length (s) for bolts and maximum installation torque (Tinst) can be found in the adjacent tables. The fixing anchor must not be sub-jected to full load capacity until the concrete has reached its final strength.

Installation parameters

The complete assembly instruction for DEMU fixing anchors in various languages can be found at www.halfen.de

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38 © 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

FIXING COMPONENTS – ASSEMBLY INSTRUCTION

Determining Bolt Length

General

The fixture is attached to the cast-in anchor with a standard metric thread fastening bolt and washer or a threaded rod, a washer and a nut.The fixing components are not included with the DEMU Fixing systems and have to be ordered separately. The fixing component (bolt) has to be selected according to the static engineer’s specifications.

Screw-in length of bolt

For all fixing anchors there is a minimum and a maximum screw-in length. Minimum values can be found in chapter “Installation instructions”, page 37. The corresponding maximum values for each type can be found in the tables of the respective chapters (pages 12 – 33). To find the required bolt length, proceed as described below.

Example for determining bolt length

Recessed T-FIXX M12×70secured to the framework with a plastic nailing plate (type 2275)

Determining of bolt length

Determining the required bolt length (Ls)

k = clamp thickness (thickness of the steel angle support and the washers)

s = minimum screw-in length (→ see tables on page 37)a = maximum screw-in length (→ see tables on pages 12 – 33)

Fixing T-FIXX M12 × 70 to formwork with plastic nailing plate

all dimensions in [mm]

Ls, min = 1.5 × dnom + k = 18 + 17 = 35Ls, max = a + k = 36 + 17 = 53→ bolt M12 × 40

Bolt length (Ls)Ls, min = s + k (minimum bolt length)Ls, max = a + k (maximum bolt length)

s = 18(min. screw-in length)s = 36(max. screw-in length)

Hexagon bolt M12 x Ls

Washer 3,0

Steel angle support, e.g. d = 12,0

Washer 2,0

T-Fixx M12 x 70

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39© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com

SOFTWARE

Calculation Basics

Software download

Verification method

General

Note: A simple to use software to simplify calculation can be downloaded free at: www.halfen.de www.demu.comwww.t-fixx.com

We can provide additional engineering services and technical support for your individual projects.Contact information can be found on the inside back cover.

Technical supportThe following information is required to verify a fixing anchor:

• type and material of DEMU Fixing anchor

• size of DEMU Fixing anchor (M-thread and length)

• number of fasteners (single anchor or group up to six anchors)

• position of the DEMU Fixing anchors in the concrete, located by its distance from the lower, the upper, the left and right edges of the component

• thickness of the concrete component

• concrete strength class

• condition of the concrete: cracked or verified as non-cracked

• presence of (dense) reinforcement in the vicinity of the fixing anchor (yes/no)

• tensile load, shear load and bending moment

Tension loading

► verify steel failure of fastener

► verify pull-out failure

► verify concrete cone failure

► verify splitting failure

► verify blow-out failure

Shear loading

► verify steel failure of fastener (with or without lever arm)

► verify concrete pry-out failure

► verify concrete edge failure

Verify combination of tension and shear loading

The fixing components (fastening bolts, washers, etc.) are not included with the

DEMU Fixing system. These components must be ordered separately for each project according to the static engineer’s specifications.

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© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com 40

SOFTWARE

Calculation Sof tware

DEMU Software for fixing anchors

Basis for the calculation of DEMU Fixing anchors is the European standard CEN/TS 1992-4-1/2 (May 2009) which also covers the design method for headed fasteners.

This pre-norm prescribes a wider range of verifications which are processed by user-friendly DEMU software. The result for the relevant load situation requires minimal input by the user.

Boundary conditionsThe calculation takes into account all necessary boundary conditions, for example:• concrete strength

• cracked or non-cracked concrete

• the concrete components geometry, in particular the distances of the fix -ing anchors to the component edge

• geometry / size of the fixing base plate

• various reinforcement patterns

• consideration of several dimensioning loads

• configuration of fasteners, e.g. single fastener or group of

fasteners (up to 6 fasteners)

BoltsThe required bolts are not considered; the customer has to order and calculate for choice of bolts.

InputThe geometry and loads are entered interactively. Entries are displayed in a graphic. The anchor geometry can also be modified in a dedicated “drawing” tab.

CalculationThe calculation is according to the European standard CEN/TS 1992-4-1/2.

ResultsThe software calculates and displays either the results for a preselected anchor or – in automatic selection – a list of all suitable anchors. Results highlighted in red indicate excessive loads or incomplete verifications.

The DEMU Calculation program for DEMU T-FIXX® and DEMU Bolt anchors (types 1988, 1985, 1980-P) provides the user with a convenient and powerful calculation tool.

The software can be found under: www.halfen.de → service → software/CAD

It is also provided under www.demu.com and www.t-fi xx.com.

Screenshot 1: “general” tab with project data

Screenshot 2: “calculation” tab

Screenshot 3: “drawing” tab

Screenshot 4: “preview” tab with calculation report

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Tender text

DEMU Fixing anchor type T-FIXX M16 x 100 GV

DEMU Fixing anchor T-FIXX® with standard metric ISO thread for permanent fixing of components,

with European Technical Approval ETA-13/0222,suitable for anchoring in reinforced or non-reinforced standard concrete in strength class of at least C20/25 and maximum C50/60 in accordance with EN 206:2000-12, statics proven in accordance with CEN/TS 1992-4 section 1 and 2,

Type T-FIXX M16 x 100 GVwithM16 = Standard metric ISO thread size M16 [mm],100 = Total length of fixing anchor [mm] (plus data clip length),GV = Corrosion protection zinc galvanised,

or equivalent, deliver and install according to the manufacturer’s instructions.

© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com 41

DEMU Software for fixing anchors

SOFTWARE

Calculation Sof tware / Tender Text

Visual control

All verifications for the selected anchor are listed in the “calculation” tab. Values highlighted in red indicate an excessive load, which means values higher than 1.0 in the unity check.

Detailed information on all calculation results are displayed in the “preview” tab.

Printouts

Printouts are possible in a brief andverifiable long version. The short version shows only an overview of boundary conditions and calculation results of the different failure mechanisms.

The long version includes all decisive verifications for a verifiable printout. Both versions can also be exported as a MS-Word-file or as a pdf-file.

Software version

The latest version of the dimensioning program is available for download on the internet atwww.halfen.dewww.demu.comwww.t-fixx.com.Including the option to select English, German, French or Dutch as language.

System requirements:• Windows XP, Vista, Windows 7

with up-to-date Servicepacks• installed .NET Framework 3.5 SP1• 1 GB RAM / 1.800 MHz • Screen resolution: 1024 x 768 px

ncrete

2,

nstructions.

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© 2014 HALFEN · DEMU-FIX 14-E · www.halfen.com 42

SOFTWARE

Calculation Example

Example for design of T-FIXX® using DEMU Calculation software

Given data• corrosion resistance: Zinc galvanised• concrete strength: C30 / 37• slab thickness: h = 200 mm• concrete cover: cnom = 30 mm • design loads: Ndz = 5 kN Vdx = 5 kN Mdy = 5.2 kNm ey = 50 mm (excentricity of shear load)• group of four fasteners• no influence of edges

Calculation for a selected T-FIXX M12 × 95

Solution: Change diameter from M12 to M16 and recalculate

Calculation is positive with 4 × T-FIXX M16 × 125

Calculation is negative!Loads are too high for 4 × T-FIXX M12 × 95

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Phone: +43 - 1 - 259 6770 E-Mail: [email protected]: www.halfen.at

Fax: +43 - 1 - 259 - 6770 99

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Phone: +32 - 3 - 658 07 20E-Mail: [email protected]: www.halfen.be

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Phone: +49 - 2173 - 970 - 0 E-Mail: [email protected]: www.halfen.com

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CONTACT HALFEN WORLDWIDEHALFEN is represented by subsidiaries in the following 14 countries, please contact us:

NOTES REGARDING THIS CATALOGUETechnical and design changes reserved. The information in this publication is based on state-of-the-art technology at the time of publication. We reserve the right to make technical and design changes at any time. HALFEN GmbH shall not accept liability for the accuracy of the information in this publication or for any printing errors.

The Quality Management System of Halfen GmbH is certified for the locations in Germany, France, the Netherlands, Austria, Poland, Switzerland and the Czech Republic according to DIN EN ISO 9001:2008, Certificate No. QS-281 HH.

Furthermore HALFEN is represented with sales offices and distributors worldwide. Please contact us: www.halfen.com

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For further information please contact: www.halfen.com

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