diaper machine

8/6/2019 Diaper Machine

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Introduction of Sanitary Napkin MachineZ.Y.G-960Type Serials Production Lines Sanitary Napkin with Wing

We design and make the internationally advanced Z.Y.G-960Type Serials

Sanitary Napkin with Wing Production Lines based on the advanced

technologies of the same kind products.

Main features and Functions

1.The grinder is equiped with saw tooth teeth , which feed the fluff pulp mat

steadily ,evenly from the feeding cylinder ,when it has enough supply , the

mill can stop working to save electricity.

2.The forming aluminium alloy mold made with New technologies control the mat by ration accuracy, evenly, it forms the mat

accuracy.

3.Double wing adhesive strip ,use the rolling adhesive system of up to day design (double faced adhesive can also be used) and

cutter system, which can reduce the cost of the products.

4.In Z.Y.G-960Type production line, the single forming blade ,single embossing die can play in most efficient, which can

reduce the fault rate of the equipment , and can be easily maintained, the blade can be easily sharpped. Commission and

adjustment can be operated conveniently, simply .5.Butterfly shape cutting system. We have imported advanced butterfly shape cutter processing equipment. The cutter material

is made from tungsten steel, and with the hot treatment quench of the latest technology, which can make the cutter longer

6.Drive system . We use vari-speed drive, phase adjustable motor-driven

differential mechanism, steady running, low noise, which can adjust the

running speed of the main motor and the embossing, the position of the

cutting.

The specifications and main parameters :

1) The designed operation speed : 200pads/minute

2) Normal ,steady operation speed: 100-150pads/minute

3) Power: 380V 50HZ

4)The power capacity of the whole production line: 29KW

5)The size of the product:

Long : 230mm-260mm

Width: 150mm-155mm

Guide seepage groove shape

6)the size of the equipment : long:10.5M x width:1.5M x hight:2.4M

7. The weight of the equipment: about 4.5 MT

EW99-A Winged Sanitary Napkin Line(super thin)

Main component parts of the equipment

1.Crushing system

a) Paper pulp table b) Crushing machine c)Fluff pulp storage

2. Production system

a) strong absorbent powder spreading device b) Model shaping device

c)Pressing roller device d) Leading trough device e)heat sealed side device

f)Timer equipment g)Release paper cutting device h)a set of cutting knives

3. Glue Spray System

Using Swiss or Taiwan made adhesive machine with one or two spiral

adhesive-spray gun, one or two adhesive scraping gun(bottom and wing adhesive)

4.Independent package system


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a)Tri-folded unit b)Package part c)product arrange device

The package has vacuum effect.

5.The whole electrical equipment system

The Technology Process of Production

Crushing fluff pulp-add strong absorbent powder-model shaping -put non-woven fabric on the bottom- put P.E.film on the

top-spray glue-heat sealed sides-pree leading trough - put release paper on the top(spray bottm and winged adhesive)-cut and

shape prducts-tri-folded vacuum package- output product in order9-A Winged Sanitary Napkin Line(super thin)

Z.Y.G998 SERIALS For Straight Sanitary Napkin and straight Diaper pad

Machinery Structure

Pulp feeding frame: use the electrically controlled lifter, the feeding is easily operated by one people Pulp grinder: use the

advanced grinding system with the reject fibre collecting device,

which can reduce the production cost Pad wrapping system: use the

pliable but strong wrapping and forming device made from the

stainless steel with special specification and designs. Hot melt

adhesive rolling system: use the special applying adhesive device,

which is provided to apply pressure sensitive adhesive lines to the

silicon release paper and is operated and maintained easily andsimply . Pad conveyor: Convey the pads in 2.5M row, which is

convenient for packing inspection drive system: use the most solid

spiral gear and cylinda gear of different specification to match with 1:20 vary-speed gear shift allowing for reduction of the pulp

mat to the proper thickness at the desired weight.

Z. Y. G --980 Small Size Panty Shield Napkin All Auto-control Production line

The specifications and the main parameter:

1) production speed: 150pcs/minute (including individual packing)

250pcs/minute(without individual packing)

2. Power: 380V 50HZ

Power Capacity of the whole line :9KW

The size of the equipment: (length X width X height): 4.7 X 1 M X 2.2M

The Weight: 2.2 MT

BABY DIAPERS MACHINE

DESCRIPTION

THIS MACHINE CONSISTS OF A CONTINUOS OPERATION IN WHICH THE FILLER PAPER IS GROUNDED BY

TWO ROLLER GEAR MILLS TO PRODUCE FLUFFED PULP WHICH IS THEN SUPPORTED BY A TISSUE PAPER. ASUPER ABSORBENT POWDER IS APPLIED TO THE PULP TO COMPLEMENT THE PLUFF FOR ABSORBENCY.

NEXT A NON WOVEN COVER IS APPLIED, ALONG WITH A LOW DENSITY POLYPROPYLENE BACKING.

ADHESIVE IS APPLIED TO BOND THE MATERIALS WITH THE FILLER (CONFINED TO A DESIGNATED

ABSORBENCY AREA OF THE DIAPER). ELASTIC IS APPLIED TO PROVIDE A CONTOURED FIT. THE DIAPER IS

CUT TO THE PROPER DIMENSION, FASTENER AND RELEASE TAPES ARE ATTACHED AT DESIGNATED POINTS.

FINALLY THE ASSEMBLED DIAPER IS FOLDED. AND STACKED AUTOMATICALLY IN BUNDLES, AND FINALLY

READY TO BE PACKED IN BAGS OR CORRUGATED BOXES.


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COMPONENTS:

A. TWO ROLLER GEAR MILLS FOR GRINDING THE CELLULOSE PAPER

WITH A WIDTH UP TO 500 MM. MADE OUT OF STEEL. WITH A PULP

FEEDER OPERATED BY A VARIABLE SPEED MOTOR.

B. DIAPER FORMING UNIT WITH DOUBLE PULP NUCLEUS, SUPER

-ABSORBENTPOWDER APPLICATOR.

C. ANATOMIC CUTTING GROUP FOR THE PULP

D. EMBOSSING GROUP FOR A BETTER FIXATION OF THE PULP AND

ADHESIVE APPLICATOR TO AVOID THE MOVEMENT OF THE DIAPER NUCLEUS.

E. GROUP FOR THE FIXATION FOR THE POLYETHYLENE AND THE NONWOVEN.

F. ELASTIC AND TAPES APPLICATOR.

G. FINAL ANATOMIC DIAPER CUTTING GROUP.

H. PLEATING, PRESSING AND FINAL CUTTING GROUP

I. TAKE OUT AND STACKING GROUP.

J. DIAPER PACKING TABLE

- THE PRODUCTION CAPACITY IS ABOUT 60,000 DIAPERS IN 8 HOURS.

- THE MAIN MOTOR OF THE MACHINE IS A VARIABLE SPEED OF 11.5 kW.

- THE TOTAL POWER INSTALLED IS 60 kW.- THE USAGE OF COMPRESS AIR IS APPROX. 40 N/m3 HOUR AT A PRESSURE FROM 6-8 BARS.

RAW MATERIALS:

- CELLULOSE PULP ROLLS OF 500 MM. WIDE (25,4 CM) AND WITH A MAXIMUM DIAMETER OF 100 CM.

-TISSUE PAPER ROLLS OF 27 CM. WIDE AND A MAXIMUM DIAMETER

OF 80 CM.

- NON WOVEN ROLLS 33 CM. WIDE AND A DIAMETER

OF 80 CM

MAXIMUM.

- POLYETHYLENE ROLLS 33 CM WIDE AND A DIAMETER OF 80 CM

MAXIMUM.

- SIDE FASTENERS.

- ELASTIC BAND.

- ADHESIVE FOR THE SEALING AND THE ELASTICS. (under installation)

- THIS MACHINE CAN BE ADAPTED TO PRODUCE SEVERAL SIZES: SMALL, MEDIUM, AND LARGE.

SMALL = 400 MM LENGTH X 330 MM WIDTH

MEDIUM = 440 MM LENGTH X 330 MM WIDTH

LARGE = 480 MM LENGTH X 360 MM WIDTH (straight napkin)

Product Samples:

Super thin Wing Straight Napkin Pampers Straight diaper pad

diaper machine

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