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7/7/09 1 Diagnostic Testing of Power Transformer using Sweep Frequency Response Analysis Arturo H. Oropeza Doble Engineering Company 89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 2 FRA = “Frequency Response Analysis” FRA is the measurement of a system to a particular input at various frequencies. There is no right or wrong answer, just the response You put something in and you get something out Black Box Input Response

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Page 1: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

7/7/09

1

Diagnostic Testing of

Power Transformer using

Sweep Frequency

Response Analysis

Arturo H. Oropeza

Doble Engineering Company

89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 2

FRA = “Frequency Response Analysis”

FRA is the measurement of a system to a particular input at various frequencies.

• There is no right or wrong answer, just the response

• You put something in and you get something out

Black

Box Input Response

Page 2: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

7/7/09

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89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 3

• FRA represents a systems response

to a sinusoidal input at varying

frequencies

• The output will be the same frequency

but at different phase and magnitude

• FRA has been around for decades in a

variety of industries

89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 4

Audio

• Speaker performance

• Radio

Telecom

• Communication performance

• Satellite Telemetry

• Cell Phones

• TV

Page 3: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

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89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 5

To distinguish the test methodology or equipment

using a SWEEP approach

Other method is the Impulse technique (IFRA)

Impulse results have poor resolution, lack the range

required for a portable field instrument translating

in poor diagnosis and are usually unrepeatable

89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 6

For NOW we apply SFRA in

Transformer Condition Assessment (TCA)

Other uses:*

• Wave traps

• Instrument Transformers

• Rotating Machinery

*still studying best application and interpretation for these

Page 4: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

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89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 7

89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 8

• SFRA is a leading method to analyze the physical winding condition of a transformer

• Will not tell you if the unit is contaminated

• Will not tell you when it will fail

• Provides relative information about winding’s physical condition

Page 5: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

7/7/09

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89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 9

89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 10

• Dissipation or Power Factor and Capacitance

• Excitation Current

• TTR (Low and High Voltage Doble method)

• Leakage Reactance

• Sweep Frequency Response Analysis (SFRA)

• Dissolved Gas Analysis

These independent diagnostic methods have their place in

ascertaining transformer condition

Page 6: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

7/7/09

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89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 11

– Broad

• Power Factor and Capacitance

• Excitation Current

• TTR (High Voltage and Low Voltage)

• Dissolved Gas Analysis (DGA)

– Narrow

• Sweep Frequency Response Analysis (SFRA)

• Leakage Reactance

89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 12

• Transformers are subject to immense stresses

during service – impact, nearby or internal faults,

overloads

• These stresses may cause winding deformation,

winding movement or core damage

• Allowing a transformer to enter service without

detecting these types of problem is risking

catastrophic failure of the transformer

• SFRA aids detection and permits diagnosis in a

timely manner.

Page 7: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

7/7/09

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89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 13

Assess Mechanical Condition of

Transformers (Mechanical Distortions)

Detect Core and Winding Movement

Due to:

– Large Electromagnetic Forces From Fault Currents

– Winding shrinkage causing release of clamping pressure

– Transformer Relocation or Shipping

89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 14

What is the Input?...

• A swept sinusoidal that starts at 20 Hz

and ends at 2 MHz

• Voltage is a constant 10 Volts Peak to

Peak

Page 8: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

7/7/09

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89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 15

What is the Output?...

• A graph of frequency vs. dB

• Logarithmical display: commonly referred

to as a “Bode Plot”

• Linear display

89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 16

Transformers may be represented by a

network of:

• Resistor

• Inductors

• Capacitors

The combination of these small elements are unique

to a given transformer

Page 9: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

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89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 17

• Impedance of an ideal resistor, capacitor and

inductor Resistance:

Flat response vs. frequency

Inductor:

Increased impedance with

increased frequency; dead

short at low frequency

Capacitor: Reduced impedance with increased frequency; open circuit at low frequency

89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 18

Inductive roll

off

Capacitive

climb back

Resonance

Page 10: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

7/7/09

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89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 19

• We get a resonance for an inductor-capacitor

(LC) combination

• Changing L or changing C gives a new

resonance

• L and C are dependent on geometry

• Changing R changes the size of the resonance

89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 20

Page 11: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

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89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 21

• A transformer may be modeled using

lumped parameters

• A simple model is a parallel RLC

circuit

• This has a predictable response as

we explained in previous slides

89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 22

Low frequency

responses follow

expected form

Three phases of one transformer

High frequency responses

show phase-to-phase

variation which is common

Page 12: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

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89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 23

Low frequency

responses are

different to Wye

windings

Three phases of one transformer

High frequency

responses are similar

phase-to-phase; this is

common

89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 24

One phase of one transformer

Tested at 9

tap positions Tap winding

responses

show

stepwise

variation

Main

winding

responses

Page 13: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

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89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 25

400kHz - 2MHz:

lead connection

movement

(Windings and/or

LTC/DETC)

2kHz - 20kHz:

winding movement, loose

clamping

20Hz - 2kHz: core

deformation, open

circuits, shorted turns,

residual magnetism

20kHz - 400kHz: Winding

and Tap Changer

deformations

Different frequencies represent different problems

89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 26

• Interpretation – adequate training

• Rely on experts when needed – there is no substitute for knowledge and experience

• Build a Library of results

• Correlate results from SFRA and other tests

• Subscribe to Users Groups to share experiences (i.e. Doble SFRA User Group)

• Find Resources (i.e. Doble SFRA Resource Center available to Doble users)

Page 14: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

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89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 27

• Poor Grounding

• Absence of Oil

• Magnetized Core

• Comparing similar units

89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 28

One phase has poor ground

connection during measurement

Three single phase transformers

measured for comparison

Otherwise results were OK; it is important

to make good connections

Page 15: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

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89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 29

With Oil -

in white

Without Oil - in blue

One phase of one transformer

measured with and without oil

Removing oil lowers capacitances and

resonances shift to higher frequencies

89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 30

Same phase measured

on arrival at site

Results are acceptable - but

need retest after demag for

confirmation

Low frequency

responses show offset

due to core

magnetization

High frequency

responses unchanged

Page 16: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

7/7/09

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89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 31

Two transformers with

successive serial

numbers

High frequency

responses show very

good

correspondence:

indicating very

similar construction

Low frequency

responses show effect of

core magnetization -

variation is identifiable

and acceptable

Results are good

89 Years of Diagnostic Instrumentation and Services for the Electric Power Industry 32

• FRA is a useful and sensitive tool

• SFRA is a reliable and repeatable method of

making FRA measurements

• Can be used routinely or after an incident

• Use as part of factory QA and/or relocation

Page 17: Doble Engineering Companyengineering.richmondcc.edu/Courses/EUS 215/Notes/SFRA TEST.pdf · • Sweep Frequency Response Analysis (SFRA) • Dissolved Gas Analysis ... Doble Engineering

7/7/09

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Thank you.

Any questions?

Arturo H. Oropeza

Doble Engineering Company

[email protected]