e installation guide - az750602.vo.msecnd.net · although this ‘installation guide’ is deemed...

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KS1000 RT Roof Tile One Panel Eaves to Ridge Installation Guide Insulated Panels May 2008 INSULATED ROOF SYSTEMS b Fix first panel (P1) with 3 No. main fasteners per purlin (minimum) subject to wind loadings a Apply bead of 8mm Ø gun-grade sealant 2 c Apply a 6mm Ø approx. bead of gun-grade sealant (white) at the base of the side lap for air sealing 1 3 4 h Install side lap stitchers every tile module positioned near base of the step at 325mm centres g Fix second panel (P2) with 3 No. main fasteners per purlin (minimum) f Lower the next panel (P2) into position pushing in an upwards direction, ensuring the roof tile module interlocks and the panels are lined/levelled and square to one another. Check that the side laps are tight together at the eaves and ridge positions j Fix ridge flashing i Add the correct profile filler applying gun-grade sealant both top and bottom. The filler should be positioned 80 to 100mm behind the ridge overlap edge to prevent bird attack 5 P1 P1 Direction of lay Direction of lay Push panel in Push panel up Direction of lay P1 P2 d Apply a 6mm Ø approx. bead of gun-grade sealant to top of panel at the side joint for weather sealing e Apply a 6mm Ø approx. bead of gun-grade sealant up panel side joint in line with eaves and ridge air sealing Typical verge detail Completed Eaves Detail Completed eaves to ridge assembly Low profile colour headed stitching screws 325mm Low profile colour headed stitching screws Low profile headed panel fastener This installation guide should be read in conjunction with the ‘project specific’ design drawings and method statements. Although this ‘installation guide’ is deemed to be correct at the time of publication, Kingspan reserve the right to amend the information at any time in the future. Installation Guides are available for the full range of Kingspan Insulated Roof, Wall and Facade Systems Please call Kingspan on: UK: +44 (0) 1352 716100 Ire: +353 (0) 42 96 98500 Air seal - 8mm Ø gun-grade sealant Air seal - 8mm Ø gun-grade sealant Internal ridge flashing with 150mm overlap sealed with air seal, Vapourflex or gun-grade sealant Air seal - 8mm Ø gun-grade sealant Air seal - 6mm Ø approx. bead of gun-grade sealant Internal air seal by others Note: If air sealing line is required with in the building line this should be the responsibility of the general contractor. Eaves beam by steelwork contractor see item d see item e see item c 3 No. main fasteners per purlin (minimum) Half-round ridge trim Apply a 6mm Ø approx. bead of gun- grade sealant up panel side joint in line with ridge air sealing Ridge trim inner with 150mm overlaps sealed Ridge trim inner with 150mm overlaps sealed Weather seal between panels with Vapourflex tape or similar Gun applied fire rate canister insulation, site applied Gun applied fire rate canister insulation, site applied Stitching screws as required Add the correct profile filler applying gun-grade sealant both top and bottom. The filler should be positioned 80 to 100mm behind the ridge overlap edge to prevent bird attack Colour headed rivets or stitching screws at 400mm centres Half round hip trim Site applied 6mm Ø bead of gun-grade sealant for air sealing In-situ weathering system by specialist contractor Roof tile profile removed Site applied 6mm Ø gun-grade sealant for air sealing Stitching screws as required see item i Air seal - 8mm Ø gun-grade sealant Primary/Main Fastener Fire-rated Canister Insulation Secondary/ Stitching Screws Gun-Grade Sealant Profiled Verge Filler Hip Reticulated Foam Filler Profiled Ridge Filler KS1000 RT Roof Panel Components Note: Ensure steel work is suitably lined, levelled and within tolerance. Panels are manufactured to suit a left to right direction of lay. Gun-grade sealant type - non-setting butyl sealant. Cleader angle provided by others see item d see item e see item c Low profile headed stitcher at 325 mm centres (every tile) Hip Ridge Detail Valley Ridge Detail Air seal - 8mm bead of gun-grade sealant Low profile panel fastener Hip rafter Gun applied fire rate canister insulation, site applied Cleader angle by steelwork contractor Internal valley hip flashing with 150mm overlap sealed with Vapourflex or gun-grade sealant

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KS1000 RT Roof TileOne Panel Eaves to Ridge

Installation Guide

I nsu la ted Pane ls

May 2008

I N S U L AT E D R O O F S Y S T E M S

bFix first panel (P1) with 3 No. mainfasteners per purlin (minimum)subject to wind loadings

aApply bead of 8mm Ø

gun-grade sealant

2

cApply a 6mm Ø approx. bead ofgun-grade sealant (white) at thebase of the side lap for air sealing

1

34

hInstall side lap stitchers every tilemodule positioned near base ofthe step at 325mm centres

gFix second panel (P2) with3 No. main fasteners perpurlin (minimum)

fLower the next panel (P2) into position

pushing in an upwards direction, ensuringthe roof tile module interlocks and the

panels are lined/levelled and square to oneanother. Check that the side laps are tighttogether at the eaves and ridge positions

jFix ridge flashing

iAdd the correct profile filler

applying gun-grade sealant bothtop and bottom. The filler should

be positioned 80 to 100mmbehind the ridge overlap edge to

prevent bird attack

5

P1

P1

Direction of lay

Direction of lay

Push panel in

Push p

anel

up

Direction of lay

P1 P2

dApply a 6mm Ø approx. beadof gun-grade sealant to top ofpanel at the side joint forweather sealing

eApply a 6mm Ø approx. beadof gun-grade sealant up panel

side joint in line with eaves andridge air sealing

Typicalverge detail

Completed Eaves Detail

Completed eavesto ridge assembly

Low profile colour headedstitching screws

325mm

Low profilecolour headed

stitching screws

Low profile headedpanel fastener

This installation guide should be read inconjunction with the ‘project specific’design drawings and method statements.

Although this ‘installation guide’ is deemedto be correct at the time of publication,Kingspan reserve the right to amend theinformation at any time in the future.Installation Guides are available for the fullrange of Kingspan Insulated Roof, Wall andFacade Systems

Please call Kingspan on:UK: +44 (0) 1352 716100Ire: +353 (0) 42 96 98500

Air seal - 8mm Øgun-grade sealant

Air seal - 8mm Øgun-grade sealant

Internal ridge flashing with 150mmoverlap sealed with air seal,

Vapourflex or gun-grade sealant

Air seal - 8mm Øgun-grade sealant

Air seal - 6mm Ø approx.bead of gun-grade sealant

Internal air seal by others

Note: If air sealing line is required with in the building linethis should be the responsibility of the general contractor.

Eaves beam bysteelwork contractor

see item d

see item e

see item c

3 No. main fastenersper purlin (minimum)

Half-round ridge trim

Apply a 6mm Øapprox. bead of gun-grade sealant uppanel side joint in linewith ridge air sealing

Ridge trim inner with150mm overlaps sealed

Ridge trim inner with150mm overlaps sealed

Weather seal between panelswith Vapourflex tape or similar

Gun applied fire rate canisterinsulation, site applied

Gun applied fire rate canisterinsulation, site applied

Stitching screws as required

Add the correct profile filler applyinggun-grade sealant both top andbottom. The filler should be positioned80 to 100mm behind the ridge overlapedge to prevent bird attack

Colour headed rivets or stitchingscrews at 400mm centres

Half round hip trim

Site applied 6mm Øbead of gun-grade

sealant for air sealingIn-situ weathering systemby specialist contractor

Roof tileprofile

removed

Site applied 6mm Ø gun-gradesealant for air sealing

Stitching screws as required

see item i

Air seal - 8mm Øgun-grade sealant

Primary/MainFastener

Fire-rated CanisterInsulation

Secondary/Stitching Screws

Gun-Grade Sealant

Profiled Verge Filler

Hip Reticulated Foam Filler

Profiled Ridge Filler

KS1000 RT Roof Panel

Components

Note: Ensure steel work is suitably lined,levelled and within tolerance.

Panels are manufactured to suit a left toright direction of lay.

Gun-grade sealant type - non-settingbutyl sealant.

Cleader angleprovided by others

see item d

see item e

see item c

Low profile headed stitcher at325 mm centres (every tile)

Hip Ridge Detail

Valley Ridge Detail

Air seal - 8mmbead of gun-grade sealant

Low profile panelfastener

Hip rafter

Gun applied fire rate canisterinsulation, site applied

Cleader angle bysteelwork contractor

Internal valley hip flashingwith 150mm overlap sealed withVapourflex or gun-grade sealant