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ECN Engineering & Services Tools and Machinery List

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ECN

Engineering & Services

Tools and Machinery List

ISO 9001/14001 and VCA** approved

Tools and machinery listManufacturing

Brand/description Type Dimensions work piece [mm]

CNC Turning

Boehringer DUS 560 ti-2000 520 x 2000

Montforts KNC-5 450 x 1500

Montforts RNC-3 180 x 500

Schaublin 125 CCN 200 x 450

CNC Milling

Mikron VCE 1600 4-axis 1625 x 812 x 762

Mikron UCP 710 5-axis 710 x 650 x 500 x 360º (-30º +120º)

Deckel FP4NC T-500 4-axis 500 x 500 x 400 x 360º

Mikron VCP 600 600 x 400 x 350

Fehlmann PicoMax 54 3-axis 500 x 260 x 490

Wire Cut Electro Discharge Machining

Charmiles Robofil 310 250 x 400 x 400

Die-sinking Electro Discharge Machining

Agie Agietron Innovation II 350 x 250 x 350

Grinding

Studer S20-2 400 mm b.c.* and 100 mm c.h.**

Studer S30 700 mm b.c. and 125 mm c.h.

Jung JF520 MS NC 600 x 200 x 240

Jung JA600 CNC-E 600 x 250 x 240

Jung JP800 CNC A 800 x 500 x 500 max. 700 kg

Moor jig grinder 450 CPR - CNC 458 x 280 x 350 mm

Laser machining

Baasel BLS610 YAG-marking/engraving laser 150 x 150

Lasag kls 246-102 (040+046) YAG-cutting laser 600 x 400 x 300

Lasag sls 200C60 YAG-welding laser 600 x 400 x 300

Haas YAG-welding laser 400 x 600

Geometrical control

Mitutoyo Bright Strato 3D Measuring machine 1600 x 1000 x 600 mmE=1,7+3L/1000 µm

Talyrond 100 Roundness tester

Mahr Perthometerconcept Contour meter

Perthen PRK

Pertometerconcept Roughness meter

Rodenstock RM600-3D Optical roughness and contour meter

Mitutoyo Laserscan micrometer

ULM 01-600 C Universal length measuring machine 600 mm

Hewlett Packet Laser interferometer

* b.c. = between centers** c.h. = center height

ISO 9001/14001 and VCA** approved

Brand/description Type Work area

Pelt&Hooykaas Surface plate granite/00 2500 x 1250

Mahr Digimar DX1 Height gauge 600 mm

Zeiss Measuring microscope

Heat treatments

Vacuum or controlled Hethrington oven Vacuum: down to 10-5barsatmosphere Controlled atmosphere: Nitrogen,

Hydrogen, Helium, Argon, Argon/Hydrogen.Temperature: up to 1600°C(short time)Cold wall oven, suitable forhardening air hardening materials

Coating facilities

Electrical Wire spraying OSU-G30/2 SF-LD/42 Metallic and cermet coatings,applied using wire feedstockHigh deposition ratesØ 1,6mm, 3-6 kg/uur/100 Amp

Atmospheric Plasma Sulzer Metco MB9 Spraying of metallic, cermets andSpraying (APS) ceramic materials

High Velocity Oxygen Fuel Top Gun 2nd generation HVOF system.(HVOF) Metallic, cermets and some ceramic

materials

High Pressure High Tafa JP5000 Metallic and cermet materialsVelocity Oxygen Fuel(HP-HVOF)

Micro Plasma Spraying (MPS) Own development Metallic, cermets and ceramicmaterials.Local application of due to smallspot size down to 2 mm

EngineeringBrand/description Type Application

CoCreate One Space Modeler (7x) 3D CAD

Database Management Model ManagerSystem

ANSYS ANSYS Mechanical FEM

AutoDesk Acad (5x)

Bentley Autoplant P&ID

MathSoft MathCad Modelling

Norbert Schmitz SF Pressure Drop

CODECALC PED Calculation ASME VIII

Process Systems EngineeringBrand/description Type Application

MathWorks Matlab, Simulink, Control System,Real Time Workshop, Simulink control,Stateflow, SF coder,xPC, xPC embedded,Matlab Optimization, Matlab PDE,Matlab Statistics

Aspen Tech Aspen Plus, Aspen Dynamics, AspenCustom Modeler.

Comsol Multiphysics (voorheen Femlab),incl. Chemical Engineering Module,Control Script

ISO 9001/14001 and VCA** approved

Materials characterisation and consultancyBrand/description Type Application

Microscopy

Field Emission Gun- JEOL 6330F Magnification up to x250.000Scanning Electron Lateral resolution (practical): 5 nmMicroscope (FEG-SEM) High signal/noise ratio at 0.5keV,

low electrical conductive materialscan be analysed without pre-coating

Element analyses by Energy Noran Vantage Quantative Element analyses with anDispersive X-ray analyses accuracy of ±0.5wt% starting at

sodium (Na) Qualitative Elementanalyses down to Boor (B)Automated analyses and particlerecognitionParticles to be analysed can bedown to 1µm3 in size

Atomic Force Microscopy Nanoscope III Full contact mode(AFM) Horizontal and Lateral resolution

down to 2 nm

Optical macroscope Wild M3Z Magnification up to X64

Optical microscope Leica MeF-4 Magnification up to X1500Bright fieldDark fieldNomarski interference contrastPolarised light

Image analyses and storage SIS Image storageImage analysesCoupled to optical macroscopeand microscope

Mechanical testing

Tensile testing Comprision Instron 4501-series 9 Up to 100kN loadInstron 4502-series 9 Three and four point bendingInstron 4505-series 9 Room temperature

(access to test load up to 2500kN)

Rotating fatigue Wöhler machine Room temperature fatigue testing onstandard test pieces. Testing ofmaterials and coatings

Hardness measurements Frank-Finotest 38542 Macro-Vickers, up to 30kg loadLeica-Durimet Brinell, 1mm ball up to 30kg

Micro-Vickers, down to 0.05gKnoop hardness

Residual stress Hole Drillingmeasurements

Physical characterisation

Partical size analyes Malvern Mastersizer 2000 Particle sizes 20nm to 2mmStatic light scattering

Pore size analyses Mercury Micromeritics-Autopore II Up to 150 µmmethod

Pore size analyes-gas Coulter Omnisorb Down to 0.3 nmabsorption

Determination of specific BET-Sorbty 1750surface area Coulter Omnisorb

Dilatometry (thermal Netzsch-DIL402 C/4/G Temperature: up to 1650°Cexpension coefficient Atmospheres: standard: air, helium,determination) Ar/5%H2, oxygen. Other

atmospheres on requestRate Controlled Sintering softwareAccuracy: 1.25 nm over 25 mmmeasuring length

ISO 9001/14001 and VCA** approved

Brand/description Type Application

Simultaneous Thermal Netzsch STA409C DTA/TG (Differential ThermalAnalyses (STA) Analyes/Thermographimetry) up tot

1650°CAtmospheres: standard: air, helium,Ar/5%H2, oxygen

Brand/description Type Dimensions workpiece [mm]

Preparation facilities

Grinding Struers Knuth rotor 2 SiC grinding paper grit P150-P4000

Polishing Struers-Pedemax-2 6 samples at a time, maximum,different sizes possible

Struers-PdM-Force 6 samples, standard size up to25mm diameter

Struers-Rotopol 3 + Rotoforce-4 6 samples, standard size up to25mm diameter

Embedding Struers embedding press 25 mm samples

Struers embedding press 12,5 mm samples

UV-hardening-Kulzer variable sample size

Cold embedding masses Variable sample size, 24h curingat roomtemperature

Cutting Struers Discotom-2 For cutting metallic, ceramic andplastic samples

Struers Accutom 5 Precision cutting, µm precision

Brand/description Type Application

Non-destructive analyses

Non-destructive Grindo Sonic Homogeneous metalic and ceramicdetermination of E-module materials

Room temperature

Determination of ferrite content Fischer Ferritescope-EN8D2-FE Ferrite content up to 100% ferriteFischer Ferritescope-MP3-GAB1.3 FED Can be modified for layer thickness

measurements

Materials TestingBrand/description Application Measurement

ICP-AES (Spectro, Vista) Q Solid fuels, ash, sludge, biomass, water Al As B Ba Ca Cd Co Cr Cu Fe K Lisamples, eluates Mg Mn Mo Na Ni P Pb S Sb Se Si

Sn Sr Ti V Zn

ICP-AES, (Spectro, Vista) Q Waste water Al As B Ba Ca Cd Co Cr Cu Fe K LiMg Mn Mo Na Ni P Pb S Sb Se SiSn Sr Ti V Zn

ICP-AES, (Spectro, Vista) Q Catalysts, fuel cel components, solar On requestcel products, nuclear products

Hydride AFS QSolid fuels, ash, sludge, biomass, water As Se Sb

samples, eluatesCV-AFS Q Hg

Proximate Solid fossil fuels, solid biofuels, solid Ash, moisture, volatile

recovered fuels, sludges, biomassCaloric value Q UHV LHV

Biomass content by SRF, waste products, liquid fuels % Biogenic14C method

Titrimetry Q Rainwater Alkalinity

Membrane diffusion Rain water samples, eluates Ammonia Kjeldahl N

Fotometry Q (Dr. Lange) Water samples, eluates, samples COD

Ionchromatography from gasifiers Cl NO3 SO4 Br Q

(Dionex, Metrohm)

Flow Injection Analysis F, CN

ISO 9001/14001 and VCA** approved

Brand/description Application Measurement

Element analyser Fossil fuels, biofuels, solid recovered C H N O(Interscience) Q fuelsorganic compounds

Titrimetry (Metrohm) Fuel cell components, catalysts, High precision elementnuclear products determination

EOX analyser, coulometry Q Waste water Non-volatile halogen compounds

Coulometry Q Solid fuels Halogen content (Cl Br I)

TOC analyser (Shimadzu) Waste water Organic and inorganic carbon

HPLC (DAD FLD) (Agilent) Air, soil, water 16 PAH EPA

GC-FID (GC-MS) Tar extracts 16 PAH EPA and 19 other common(Shimadzu, Interscience) Q tar compounds

Micro-GC Syngas, biogas, emission, proces gas H2 N2 O2 CO CO2 CH4 H2S COSNDIR spectroscopy CO CO2 CH4 N2OChemolumniscence NOx

Physical characterisation

Partical size analyes Malvern Mastersizer 2000 Particle sizes 20nm to 2mmStatic light scattering

Pore size analyses Micromeritics-Autopore II Up to 150 µmMercury method

Pore size analyes-gas Coulter Omnisorb Down to 0.3 nmabsorption

Determination of specific BET-Sorbty 1750surface area Coulter Omnisorb

Dilatometry (thermal Netzsch-DIL402 C/4/G Temperature: up to 1650°Cexpension coefficient Atmospheres: standard: air, helium,determination) Ar/5%H2, oxygen. Other

atmospheres on requestRate Controlled Sintering softwareAccuracy: 1.25 nm over 25 mmmeasuring length

Simultaneous Thermal Netzsch STA409C DTA/TG (Differential ThermalAnalyses (STA) Analyes/Thermographimetry) up tot

1650°CAtmospheres: standard: air, helium,Ar/5%H2, oxygen

Software & Electrical EngineeringBrand/description Type Application

Compilers

Microsoft Visual Studio 2003, .NET C#

Microsoft Visual Studio 2003, C, VB

Microsoft Windows CE V5.0, C++

Borland Delphi

GNU gcc 3.3.5

Libraries

ComponentOne ComponentOne Studio ASP.NET Charts/graphs

Web development

Apache Apache 2.0/54

TYPO3 TYPO3 Content Management Systeem3.8.0

Q. = ISO 17025 approved

ISO 9001/14001 and VCA** approved

Brand/description Type Application

Databases

Microsoft SQL-server

MySQL AB MySQL 4.0.24

PostgreSQL PostgreSQL 7.4

Proces control development

Exeda Wizcon SCADA Process control

National Instruments Labview Data-acquisition & control

Beckhoff TwinCat SoftPLC Process control

Embedded system tools

Echelon Lonbuilder C

MicroChip PIC processors C

Keil GMBH Intel 8051-series C

Microsoft Embedded XP

Microsoft Platform Builder Windows CE

Altera FPGA’s VHDL/schematic design

Modeling

MathWorks Matlab, SimulinkAspen

Documentation

Adobe Photoshop

Adobe Acrobat 6.0

GNU gimp 2.2.6 Image manipulationLATEX 2å Desktop publishing

Power Quality Measurement

Harmonic analyser PM 300 Voltech Residual mains / grid utility

Power monitor Nanovip Distribution stations & cabinets400….750VAC @ 200….1000A.

Power and Energy datalogger MFT 300 Distribution cabinetsUp to 12 fields yielding400….750VAC @ 100A.

Memory oscilloscoop Tektronix TDS 3014 DC BushbarsTektronix 2221A Power convertorsTektronix 2225 Rectifiers

Power transformersWideband Current Tektronix AM503BProbes + Amplifier Tektronix A6302

Tektronix A6303

3x Differential Probes Tektronix P5200 Grid coupled 3-phase measurements

Instrumentation

Calibration of field Burster signal conversion Transducers: flow, pressure, force,instruments generator/calibrator temperature, humidity, conductivity,

Digistant 4421 volts, amps, power etc.

Knick Voltage source 14621

Knick Voltage reference 273591

Trending & signal monitoring Hydra datalogger 2620A Transducer outputsHewlett Packard 34970ADatalogger & Software

b-0

5-0

55

Energieonderzoek Centrum NederlandEngineering & ServicesPostbus 11755 ZG Petten

Tel.: 0224 - 564661Fax: 0224 - 568407www.ecn.nl/[email protected]

Brand/description Type Application

Insulation testing

Inspection & test of electric PAD tester Nieaff Smitt Electric tools: household & industrialequipment acc. to NEN 3140 according to NEN-EN 3140

Earth & circuit tester Combitester Gossen M5020 Grid utility & experimentalapplications

Power performance tests

Power source/sinking Digatron EVT 350-300 DUT 0-300V @ 350A bidirectional

Power source/sinking Digatron EVT 410-540 DUT 10- 540V @ 400A bidirectional

Power supply Delta SMD 30-100 DUT 0-30V @ 100A unidirectional

Power supply Delta SMD 30-10 DUT 0-30V @ 10A unidirectional

Power supply Delta SMD 70-20 DUT 0- 70V @ 20A unidirectional

Power supply Delta SMD 120-4x25 (1)master @ (3)slaves DUT 0- 120V @ 100A unidirectional

Power supply Delta E300-0.1-L DUT 0- 300V @ 0,1A unidirectional

Computer & Communication Testing

CPU and periferie testing Logic analyser Computer equipment

Testing physical link layer RS232 Data analyser Communications, protocol

Hardware

Sweep generator Hewlett Packard 2849-G07566 Laboratory test: EUT & DUT

Scope Hewlett Packard 54645D Idem

Digital Multimeter Fluke 87 III Idem

Digital Multimeter Keithley 0626177 Idem

Digital Multimeter Keithley 2000

Frequency counter Hewlett Packard 3416A Idem

Frequency counter Hewlett Packard 53131A (1Ghz) Idem

Arbritary Waveform Generator Hewlett Packard 33120A Idem