evolution 5000 thermal imaging system -...
TRANSCRIPT
EVOLUTION®
5000Thermal Imaging System OPERATION AND INSTRUCTIONS
" WARNINGTHIS MANUAL MUST BE READCAREFULLY BY ALL INDIVIDUALSWHO HAVE OR WILL HAVE THERESPONSIBILITY FOR USING ORSERVICING THE PRODUCT. Like anypiece of complex equipment, the unitwill perform as designed only if it isused and maintained in accordancewith the manufacturer’s instructions.OTHERWISE IT COULD FAIL TOPERFORM AS DESIGNED ANDRESULT IN SEVERE PERSONALINJURY OR DEATH.
The warranties made by Mine SafetyAppliances Company with respect tothe product are voided if the productis not used and serviced inaccordance with the instructions inthis manual. Please protect yourselfand others by following them. Weencourage our customers to write orcall regarding this equipment prior touse or for any additional informationrelative to use or repairs. Duringregular working hours, cal l1-877-MSA-FIRE.
By order of the US Department ofCommerce, in conjunction with the USDepartment of State and DOD, thisThermal Imaging Camera may not beresold, re-exported, transferred, orotherwise disposed of outside of thecountry named as the location offoreign end use, either in its originalform or after being incorporated intoother end items, without the priorwritten approval of the US Departmentof Commerce. Violation of thisregulation may result in fine and/orimprisonment.
This manual is available on theinternet at www.msanet.com
(L) Rev 3 © MSA 2004 10038652
Be Sure.Choose MSA.
MINE SAFETY APPLIANCES COMPANYPITTSBURGH, PENNSYLVANIA, U.S.A. 15230
Table of Contents
BEFORE USE / DESCRIPTION . . . . . . . . . . . . . . . . . . . 4INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4FEATURES AND BENEFITS . . . . . . . . . . . . . . . . . . . . . 4DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4ABOUT THE CAMERA . . . . . . . . . . . . . . . . . . . . . . . . . 4Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
WARNINGS AND CAUTIONS . . . . . . . . . . . . . . . . . . . . . 6" WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
" CAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7TURNING THE CAMERA ON AND OFF . . . . . . . . . . . 7Normal Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Turning the Camera OFF . . . . . . . . . . . . . . . . . . . . . . . 7USER INTERFACE- INDICATORS AND WARNINGS . 7
On-Screen Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
On-Screen Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . 8LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8" WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Additional Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Direct Video Connection . . . . . . . . . . . . . . . . . . . . . . . . 8
BATTERY CARE AND INSTALLATION . . . . . . . . . . . . . 9RECHARGEABLE BATTERIES . . . . . . . . . . . . . . . . . . . 9BATTERY INSTALLATION AND CARE . . . . . . . . . . . . 9BATTERY MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . 9STAND-ALONE BATTERY CHARGER . . . . . . . . . . . . . 9
" WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
CHARGING THE BATTERY . . . . . . . . . . . . . . . . . . . . . 9TIC Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
TIC Configurations and Accessories . . . . . . . . . . . . . . 11Evolution 5000 TIC Standard Components . . . . . . . . 11Other Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Carrying Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Display Sun Shroud . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Reflective Trim Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Disposable Display Covers . . . . . . . . . . . . . . . . . . . . . . 11
Custom Carrying Case . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Tripod Mounting Adapter . . . . . . . . . . . . . . . . . . . . . . . . 11
Tripod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Evolution 5000 Truck-Mounted Charging System Operation . . . . . . . . . . . . . . . . . . . . . 12
Power Status LED Indicators . . . . . . . . . . . . . . . . . . . . 12Battery LED Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Evolution 5000 Truck-Mounted Charging SystemInstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
" WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
What you will need: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . 13Mounting Hanging Channels . . . . . . . . . . . . . . . . . . . . . 13Mounting the Truck-Mounted Charger to Channels . . . 13Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 13Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
WARRANTY AND SERVICE . . . . . . . . . . . . . . . . . . . . . . 14MSA EVOLUTION THERMAL IMAGING CAMERAWARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
MAINTENANCE AND ADJUSTMENTS . . . . . . . . . . . . . 15General Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
" WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
TROUBLESHOOTING THE TRUCK-MOUNTED CHARGING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . 15Troubleshooting Guidelines . . . . . . . . . . . . . . . . . . . . . . 15
" WARNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
" CAUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Field Repairs and Maintenance . . . . . . . . . . . . . . . . . . . 16
Internal PCB Fuse Replacement . . . . . . . . . . . . . . . . . . 16
MSA FACTORY REPAIR & SERVICE POLICY CARD 17
Evolution 5000 TIC SPARE PARTS LIST . . . . . . . . . . . 18
3(L) Rev 3 - 10038652
BEFORE USE / DESCRIPTION
INTRODUCTION Congratulations on the purchase of your new MSAEvolution 5000 Thermal Imaging System! Thishand-held unit provides advanced thermal imagingtechnology backed by years of MSA quality,dedication, and service.
The Evolution 5000 Thermal Imaging Camera(TIC) is designed to assist firefighters to see inlow visibility conditions of smoke and darkness.This high definition thermal imaging cameraprovides the latest in available thermal imagingtechnology for the fire service.
FEATURES AND BENEFITSThe Evolution 5000 Thermal Imaging Camera(TIC) can be used to aid firefighting in scenariossuch as:
• Search and rescue missions • Initial size-up/Scene assessment • Locating the seat of the fire • Locating fire extension• Identifying potential flashover situations • Determining entry and ventilation points • Hazmat situations• Response vehicle navigation
(darkness or heavy smoke)• Preplanning/Fire code inspections• Overhaul• Assistance for law enforcement
DESCRIPTIONThe Evolution 5000 TIC is a highly sophisticatedpiece of electronic equipment. The unit wasdesigned to withstand the firefighting conditionsof heat, driving spray, and frequent impactnormally seen by a firefighter. Extension beyondthese demands may damage the camera andrender it inoperable. It is not recommended that
the camera run for extended periods in high-heatconditions.
The Evolution 5000 TIC is intended as an aid tofire and rescue operations in conditions of poorvisibility created by smoke and darkness. It is nota replacement for standard firefighting techniquesand precautions. Users must ensure that the firedepartment’s standard operating procedures arefollowed while using the camera.
ABOUT THE CAMERA
The Evolution 5000 TIC is:
• equipped with a state-of-the-art 160 x 120microbolometer thermal detector to provide theclearest high-definition images available in fireand non-fire environments
• equipped with a large screen, high definitiondisplay to allow for multiple firefighters to viewthe action
• ergonomically designed for the firefightingenvironment
• available with desk top and truck mountedcharging options
• designed with the most ergonomically correctbalance, with the center of gravity located in theusers hand
• dust and water-resistant to withstand short-termimmersion in up to three feet of water inaccordance with IP67 specifications
• Available with multiple carrying and attachmentoptions to suit user preferences - the Evolution5000 TIC is a tool
• The Evolution 5000 TIC detects thermal energyradiated/generated from surrounding objectsand converts this energy into a visual image.
• Hot objects appear white.
• Cold objects appear black.
Figure 1. The Evolution® 5000 TIC
Figure 2.
4(L) Rev. 3 - 10038652
Specifications
CONSTRUCTION
Flame retardant (materialpasses simulated NFPAdirect flame exposuretest). IP67 [withstandsimmersion to 3 feet(1 meter)]
APPROXIMATEDIMENSIONS
HEIGHT 10.8 inches (275 mm)
WIDTH 8.1 inches (205 mm)
LENGTH 4.4 inches (112 mm)
SENSOR Uncooled VOXmicrobolometer
ARRAY SIZE 160 X 120
WEIGHT 2.9 lbs.
POWERSOURCE
RechargeableLi Ion batteries
POWER USAGE AT 72oF(22oC) Less than 6.0 W nominal
OPERATINGTIME
1 Li IonPACK
2 hours at nominal 72oF(22oC)
FIELD OF VIEW 63o diagonal; 50o horizontal
NETEQUIVALENTTEMPERATUREDIFFERENCE
HIGHSENSITIVITY .050oC, 50 mk
LOWSENSITIVITY .389oC, 389 mk
VIDEO OUTPUT RS-170
This device complies with part 15 of the FCCRules. Operation is subject to the following twoconditions: (1) This device may not causeharmful interference, and (2) this device mustaccept any interference received, includinginterference that may cause undesired operation.
5(L) Rev. 3 - 10038652
WARNINGS AND CAUTIONS
" WARNING
1. The user must be trained and thoroughlyfamiliar with the proper operation andlimitations of the thermal imaging systemprior to use. Use in controlled live-burnexercises is suggested before using theequipment in actual emergency situations.Improper use of the equipment in ahazardous atmosphere could result inserious personal injury or death.
2. Do not rely on the thermal imaging systemas the sole means of navigation or deviatefrom standard fire-fighting navigationalpractices during use. Although the systemprovides an image in dark and smokyenvironments, the user may becomedisoriented or lost in such environments ifthe system becomes inoperative.
Most electronic devices will cease to operate atcertain high temperature extremes. Tests onthe Evolution 5000 TIC indicate that it willprovide an acceptable image whensubjected to an ambient temperature ofapproximately 120°C (248°F) for about tenminutes. Exposure to conditions exceedingthese will result in deterioration and loss ofimage.
3. Thermal energy is not transmitted through glassor underwater and may be reflected off ofsmooth surfaces. Disorientation may occur ifthe user is unaware of these properties.
4. This thermal imaging system is not rated as"Intrinsically Safe." Do not use the system inenvironments or atmospheres where staticor sparks may cause an explosion.
5. Before entering a hostile environment, test thethermal imaging system as specified in theinstructions to ensure that it is functional.After each use, inspect the system todetermine if servicing is required.
6. Exposure to high temperature environmentsfor an extended period of time may causedegradation or loss of thermal image. Avoidheat saturation or over exposure of theequipment. If degradation of the thermalimage is observed, immediately remove theequipment from the high heat environmentand allow it to cool until the thermal imagereturns to normal; otherwise, the system maybecome inoperative.
7. Replacement batteries must exactly match theratings and configuration of those supplied
with the equipment. Use of unapprovedbatteries may render the system inoperative.
8. Do not remove the thermal imaging cameracover or casing as the system operates onhigh voltage. Only authorized personnel mayservice the unit.
FAILURE TO FOLLOW THE ABOVE WARNINGSCAN RESULT IN SERIOUS PERSONAL INJURYOR DEATH.
" CAUTION
1. Ensure battery is fully charged before use. Ifnot fully charged, the system will not operatefor the specified amount of time. Monitorbattery level during use and immediately exitthe hazardous area when a low batterywarning is observed.
2. Electromagnetic radiation (radiotransmissions) may cause interference.Minimize nearby radio transmissions ifexcessive interference occurs.
3. To avoid lens fogging, the user may coatthe lenses and view finder with MSA anti-fogmaterial (MSA P/N 13016).
4. Do not point the thermal imaging cameradirectly at the sun; otherwise, damage to thedetector may occur.
5. Do not drop the thermal imaging camera.Although the camera is designed towithstand normal impacts that occur in fireservice, such impacts may alter the focus ordamage the unit.
FAILURE TO FOLLOW THE ABOVE CAUTIONSCAN RESULT IN PERSONAL INJURY OREQUIPMENT DAMAGE.
LIMITATIONS
1. Although the Evolution 5000 TIC is IP67waterproof, the system does not provideunderwater thermal images.
2. The Evolution 5000 TIC does not provideimages through glass, water, or shinyobjects; these surfaces act like mirrors to thesystem.
3. The Evolution 5000 TIC does not improveimpaired vision. Users with impaired visionshould continue to use ophthalmic deviceswhile using the system.
6(L) Rev. 3 - 10038652
OPERATION
OPERATION
Getting StartedThe rechargeable batteries supplied with theEvolution 5000 TIC must be fully charged beforeuse. Also, periodically check and replace thebattery in an actively-used imager.
• See "Battery Care and Installation" later in thismanual.
TURNING THE CAMERA ON AND OFF
Normal Mode
1. To turn the cameraON, press thePOWER (green)button on the TIChandle (seeFIGURE 3) and holdfor approximatelyone second.
2. Wait approximatelyfive seconds for theinfrared sensorelectronics toself-test.
• The greenPOWER LED(located near thedisplay) lights.
• After severalseconds, thethermal imageappears on thescreen.
3. Verify the camera is functioning by aiming atan object or person until the thermal imageappears in the camera viewer.
• The thermal imaging camera is now readyfor use.
NOTE: The Evolution 5000 POWER buttonhas a momentary pushbutton switchthat requires deliberate, one-secondactivation to activate. Rapidrepeated depression of the POWERbutton may cause the TIC start-upsoftware to lock, and a picture willnot display (LEDs may still activate).If this condition occurs, simply turnthe TIC OFF and back ON usingslow, deliberate button presses.
Standby Mode
To conserve battery consumption, the camera isequipped with a Standby Mode feature.
4. To activate, press the POWER button until:
• The display shuts OFF.
• The system STATUS LED begins toflash green.
5. To return to Normal Mode from Standby Mode,press the POWER (green) button until:
• The display immediately reactivateswithout warm-up time.
• The system STATUS LED turns tosolid green.
Turning the Camera OFF
6. To turn the camera OFF, press and hold thegreen POWER button in for four seconds.
• As a safety feature to avoid inadvertentpower-OFFs, the green POWER buttonmust be held for four seconds to turn OFFthe camera.
• The green STATUS LED flashes duringthe power-off countdown to confirmeffective button press.
• When all LED indicators shut OFF,the user may release the greenPOWER button.
• The camera is now OFF.
USER INTERFACE- INDICATORS ANDWARNINGS
The Evolution 5000 TIC comes standard with fiveLED Indicators for System Status, Battery Life andOvertemp status. When the TIC is turned OFF, allLEDs are darkened. Also, the TIC has on-screenindicators for low sensitivity, shutter and optionalquick-temp (FIGURE 4).
On-Screen IndicatorsA Low sensitivity firefighting mode indicator
B Shutter indicator
C Optional Quick - Temp Indicator and DigitalTemperature Measurement
Figure 3. ON/OFFButton
Figure 4. Evolution 5000 User Interface
7(L) Rev. 3 - 10038652
LED IndicatorsD Over - Temperature Warning
E System Status IndicatorF Battery Status Indicators.
On-Screen IndicatorsA - Low Sensitivity Mode Indicator - Anon-screen sensitivity indicator ("L") informs theuser when the camera is in the low sensitivity(Firefighting) mode.
• This mode occurs when the thermal imagersenses an environment above 150°C.
• Dynamic Range is extended while in this mode toprovide greater image details of the surroundings.
In high-heat conditions, the TIC will automaticallyenter the Low Sensitivity (or Firefighting) mode.While in Low Sensitivity mode, the TIC’s dynamicrange is extended, thereby allowing the user tomake better distinction of objects and people withina higher temperature range. When the Evolution5000 TIC is in Low Sensitivity mode, the letter "L"appears in the lower left corner of the display.
B - Shutter Indicator - An on-screen indicatorthat tells the user when the TIC is shutteringappears as a green square in the upper leftcorner of the display.
While the TIC is in operation, it is periodicallynecessary for the TIC to refresh the focal plane inorder to operate properly. This occurs via aninternal shutter mechanism. When the TICshutters, the image on the display temporarilyfreezes for about one second. Shuttering canoccur more frequently in higher heat conditions.This is normal for all microbolometer - based TICs.
C - Optional Quick-Temp Indicator - On-screenoperating Quick Temp spotter and vertical bargauge spans temperatures from 32°F (0°C) to300°F (150°C) in High Sensitivity mode and 32°F(0°C) to 1000°F (500°C) in Low Sensitivity modefor objects located in the spotter. The digitaltemperature feature displays the approximatenumeric value of the temperature of objectslocated in the spotter.
LED IndicatorsD - Over Temperature Warning - Warningactivates when the system electronics approachmaximum recommended operating temperature limits.
• Not lit indicates system is withinoperational thermal limits
• Flashing Red indicates the TIC hasexceeded recommended operationalthermal limits.
" WARNING
Most electronic devices will cease to operateat certain high temperature extremes. Testson the Evolution 5000 TIC indicate that it willprovide an acceptable image when subjectedto an ambient temperature of approximately
120°C (248°F) for about ten minutes.Exposure to conditions exceeding these willresult in deterioration and loss of image.
E - System Status Indicator - A single LEDshows the operational status of the TIC.
• Green indicates the TIC is ON and fully operational• Flashing Green indicates the TIC is ON and in
power-saving Standby mode.F - Battery Status Indicator - Battery capacity isshown by a row of three LEDs: one green, oneyellow, and one red. Only one of the three batterystatus indicators will be illuminated at any one time.
• Green indicates full or nearly full battery capacity• Yellow indicates marginal battery capacity • Red indicates battery warning and nominally 15
minutes of battery life remaining • Flashing Red indicates battery shutdown is
imminent (about one minute of warning time).
Additional IndicatorsOptional Heat Seeker Indicator - The optionalHeat Seeker indicator shows any portion of thescreen in red:
• When in high sensitivity mode (lowtemperatures) any portion of the scene which isabove 288°F (142°C)
• When in low sensitivity mode (firefighting mode)any portion of the scene which is above 887°F(475°C)
The Heat Seeker mode also indicates any portionof the scene in yellow:
• When in high sensitivity mode (lowtemperatures) any portion of the scene which isabove 275°F (135°C)
• When in low sensitivity mode (firefighting mode) anyportion of the scene which is above 842°F (450°C).
System Fault Indicator - All five LEDs will flash ifa system fault is detected. The TIC’s internalcomputer runs a self-diagnostic program. If aproblem with the internal component is detected, afault will be signaled and the LEDs will flash.
Direct Video ConnectionIf you plan to use the TIC for viewing or recordingdirect video, the Evolution 5000 TIC is equippedwith an SMA-type video out connector locatedbelow the display, next to the handle. Alsoincluded is an adapter cable to a BNC connection(FIGURE 5).
If you plan to use thevideo out capability,attach the SMEconnector end and routthe adapter cable to andthrough the front handle.The unit can then bequickly attached to avideo display using aBNC connection.
Figure 5. TIC with SMAto BNC Connector
8(L) Rev. 3 - 10038652
BATTERY CARE AND INSTALLATION
RECHARGEABLE BATTERIESThe Evolution 5000 TIC runs on two Lithium Ionbatteries; one battery is required for TIC operation.
BATTERY INSTALLATION AND CARE1. Place the unit on a clean, non-abrasive surface
and lean the unit forward.
2. Unhook the battery latch and open thebattery compartment.
3. Place the battery inside the batterycompartment with the battery logo and arrowfacing right and pointing toward the top ofthe TIC.
4. Close and latch the battery compartment.
BATTERY MAINTENANCEAfter each use, inspect:
• battery contacts for damage• batteries for damage or leakage• to ensure battery charger is functioning properly
by:• placing battery into the charger
• checking that the battery charger LEDsreact accordingly.
Note: Batteries not passing this inspectionmust be removed from service untilthe proper repairs are made.
STAND-ALONE BATTERY CHARGER
" WARNING
This charging system is not rated as"intrinsically safe." Do not use the system inenvironments or atmospheres where static orspark may cause an explosion.
Do not remove the outer housing of theCharger. Only authorized personnel mayservice the unit.
The Charger must only be used for chargingEvolution rechargeable Lithium Ion BatteryPacks.
Do not use damaged chargers.
Do not attempt to charge damaged packs.
Do not use the charger outdoors.
FAILURE TO FOLLOW THE ABOVEWARNING CAN RESULT IN SERIOUSPERSONAL INJURY OR DEATH.
OPERATIONChoose the proper adapter cord power source tobe used.
1. For standard AC operation: Plug the DC plug of the AC/DC Adapter intothe charger and plug the AC Adapter intoany standard 110-VAC outlet.
2. For DC Power Adapter operation: Plug the DC Power Adapter Cord into thecharger and plug the other end into any DC12-V power source that offers acigarette-lighter type socket.
CHARGING THE BATTERY1. Connect the unit with either AC/DC Power
Adapter or DC Car Power Adapter.2. Place the battery into the unit.
• StandBy Mode:• Without any battery installed, the
charger will flash the LED markedMED, indicating that the charger isstanding by and waiting for a battery tobe connected.
• Phase 1 - Initial Charge:• All three LEDs flash in sequence from
MED (left) to MAX (right)• If the battery is low, this will be the first
charge phase• With high capacity batteries, this phase
can sometimes be the longest of thethree phases
• With some low capacity batteries andbatteries reaching the end of their life,this phase can be very short.
Note: When a battery is first connected, theLEDs may instantly indicate MED,HI and MAX charge, depending onthe charge status of the battery. Theprocess will continue normally fromthat point forward.
Figure 6. 9
(L) Rev. 3 - 10038652
Note: It is normal for the charger, ACadapter, or the battery to becomewarm during charging.
• Phase 2 - MED Charge:
• MED LED is ON continuously andother LEDs are flashing in sequence
• At this point, the battery is typicallyabout 50% charged.
• Phase 3 - HI Charge:
• The MED and HI LEDs are ON and theMAX LED is flashing
• At this point, the battery is typicallyabout 70% charged.
• Phase 4 - MAX Charge:
• All three LEDs are ON at the same time
• Charging is complete and the battery isfully charged
• It is recommended to remove thebattery at this time.
3. Remove the battery from the unit.
• The battery is now ready for use.
Note: Error Condition - Charge Terminated -If the If the battery is removedbefore a complete charge isreached, the charger continuesindicating the last complete chargingphase for up to one minute. Afterthat time, an "Error" indicationappears on the LEDs (shown by theMED and MAX LEDs coming ONtogether while the HI LED is OFF).
The Error Condition is also indicated if thecharger senses any problem withthe battery being charged. To resetthe Error Condition, unplug thecharger from the power adapter for afew seconds; then, reconnect thecharger to the power adapter. If theError occurs again, there may be adefect in the battery that preventssafe charging.
10(L) Rev. 3 - 10038652
TIC Accessories
TIC Configurations and AccessoriesThe Evolution 5000 TIC can be purchased as acomplete kit with accessories or can be customconfigured to your requirements under theAssemble to Order (ATO) System. There areseveral part-numbered kits to choose from.Please see the Evolution 5000 Brochure forcomplete ordering information.
Evolution 5000 TIC StandardComponentsAll Evolution TICs come standard with thefollowing items:
• Thermal Imaging Camera • Two Rechargeable Lithium Ion Batteries• Caribiner Attachment• Standard Universal Charger Kit with Cigarette
Lighter Adapter or truck Mounted Charger• Care and Use Video• SMA Video Out Connector.• Instruction Manual
The Evolution 5000 TIC can be ordered asstandard kit part numbers or as Assemble toOrder. See ordering information.
Other Options
Carrying AttachmentsThe Evolution 5000 Thermal Imaging Camera(TIC) comes standard with a caribiner attachment.Additionally, users can choose to purchase anyone of three optional carrying attachments:
• Wrist Strap/Bunker Clip - Attaches to the TICand includes a clip for securing the TIC tobunker gear while not in use.
• Shoulder strap - Attaches to the TIC to allowfor easy carriage of the camera while not in use.
• Retractable Lanyard - Attaches to the TIC toallow for easy carriage and quick use of thecamera while attached to the user’s belt or gear.Lanyard easily retracts the camera back intoplace when not in use.
Display Sun Shroud Display Shroud allows for crisp/clear viewing ofthe LCD screen while in bright sunlight.
Reflective Trim Kit Reflective Trim allows the user to add additionalvisibility for the Evolution 5000 TIC.
NOTE: It is NOT recommended that reflectivetrim pieces be placed on the maincamera housing if the TIC is usedwith a truck-mounted charger, as itmay interfere with making adequatecontact.
Disposable Display CoversA package of three Disposable Display Coversprovides replaceable protection of the 3.5" LCD.
Custom Carrying CaseThe Durable Carrying Case allows for storageand transport of the TIC, batteries, charger, andcarrying attachments.
Mounting BracketThe Non-Charging Mounting Bracket enablesconvenient storage of the Evolution 5000 TIC.
Tripod Mounting AdapterThe Tripod Mounting Adapter allows for mountingof the TIC onto any standard tripod.
TripodThe Tripod allows for stationary viewing of thethermal imaging camera. The Tripod must be usedwith the Tripod Adapter.
Figure 7.
11(L) Rev. 3 - 10038652
Evolution 5000 Truck-Mounted Charging System Operation
To charge the TIC and spare batteries using theEvolution 5000 Truck-Mounted Charging Systemmake sure the TIC charging pins and cradle areclean and free from debris.
1. Place the TIC into the charging cradle with thedisplay facing outward; secure the unit withthe straps on the charging cradle.
2. If charging a spare battery, place the batteryinto the slot provided and secure it with therubber retainer.
The power LED indicator should always remaingreen when the power source is ON and properlyconnected. When the Truck-Mounted ChargingSystem is correctly installed, the status indicatorswill light as follows:
Power Status LED Indicators
OFF System Fault
GREEN Power On/ System Operational
Any LED indication other than those listed indicates faultyoperation and the unit must be returned to MSA for service.
Battery LED Indicators
OFF No Battery Installed
GREEN Charge Completed
FAST BLINKINGGREEN Charging
SLOW BLINKINGGREEN Charge Pending
RED Fault
Any LED indication other than those listed indicates faultyoperation and the unit must be returned to MSA for service.
Note: For optimal performance, the batterycharger should be operated attemperatures between 50 to 85° F(10 to 29° C). Charging batteriesoutside this temperature range mayresult in a charging error and/orpremature battery degradation.Charging batteries in environmentsgreater than 100° F (38° C) mayresult in premature termination ofcharge.
The charging cycle takes approximately 2-1/2hours to completely charge a single battery or fivehours when charging two completely dischargedbatteries.
Figure 9.
Figure 8.
Figure 10.
12(L) Rev. 3 - 10038652
Evolution 5000 Truck-Mounted Charging System Installation
OperationGetting StartedThe Evolution 5000 TIC Truck-Mounted ChargingSystem must be correctly installed before use.Read all installation instructions thoroughly beforestarting actual installation.
" WARNING
Carefully follow all instructions provided withthis charger. This charger will perform asdesigned only if installed, used, andmaintained properly; otherwise, it may failto operate properly and result in seriouspersonal injury or death.
Use eyewear or face protection to avoid eyeinjury during installation; failure to do so mayresult in serious personal injury.
What you will need:• Electric drill• #7 (.201) drill bit, 9/32 (0.281) drill bit• 1/4-20 tap• #2 Phillips head screwdriver• Stainless steel 1/4- 20 bolts (4)• 5-amp in-line fuse• Master ON/OFF switch• Strain relief bushing for power supply cable• Installation hardware kit (provided).
Installation GuidelinesSelect a large flat surface area for mounting thatallows easy access for Evolution 5000 TIC storageand adequate cable length for electricalconnections. Take care to install the charger in anarea protected from direct water spray andextreme temperature conditions.
Mounting Hanging Channels1. Drill two holes in both Unistrut channels (A in
FIGURE 8), using a 9/32 (.281) drill.
• Drill mounting holes, 1-1/2 inches in fromoutside edges of channels.
2. Place top channel on the cab wall,approximately four inches away fromoverhead obstructions.
3. Using a Unistrut channel as a template, drilltwo holes into cab wall with a #7 (.201) drill.
4. Tap both holes for 1/4-20 mounting bolts.
5. Position bottom channel on cab wall, 6-1/2inches away from center of top channel.
6. Repeat steps 3 and 4 to mount bottomchannel.
7. Bolt both channels in-place with stainless steel1/4-20 bolts.
Mounting the Truck-Mounted Charger toChannels
1. Slide Unistrut spring nut (B in FIGURE 8) intochannel and rotate 90° to seat nut in channelV-groove. One nut is required for the topchannel and two for the bottom channel.
2. Place the stainless steel bolts (C inFIGURE 8) through the mounting holesmolded into the charger.
3. Place the neoprene rubber washer (D inFIGURE 8) over the bolt, align bolt withspring nut and tighten.
Note: If mounting the charger vertically, usethe two longer stainless steel boltson the bottom and add a secondneoprene washer to each of thebottom two bolts.
Electrical Connections
Power RequirementsThe Truck-Mounted Charging System canconsume enough current to eventually fully drainthe vehicle’s battery, if the vehicle stands forlonger than a 12-hour period without supplementalbattery charging.
Therefore, it is recommended that the charger beinstalled using any master ON/OFF switch wherepower comes directly from the battery,supplemental charger or connected to AC powervia a shoreline when the vehicle is stored.
Electrical Specifications
INPUT VOLTAGERANGE 12.5 to 26.0 VDC (Fused at source)
INPUT CURRENT Less than 2.0 Amps DC
NORMAL BATTERYCHARGE TIME 2.5 Hours
Installation 1. Connect the positive lead (red) on the
prepared wire end of the power supply lineto a fused, in-line connection with a masterswitch. Connect to the switched side ofignition or power source.
2. Connect the negative lead (black) of powersupply line to a confirmed ground.
3. With power source ON, confirm that the powerLED light is GREEN. If any other resultoccurs, see "Troubleshooting Guidelines" inthe "Maintenance, Troubleshooting andService" section of this manual.
13(L) Rev. 3 - 10038652
WARRANTY AND SERVICE
MSA EVOLUTION THERMAL IMAGINGCAMERA WARRANTY
1. Warranty - Seller warrants that this productand its accessories will be free frommechanical defect or faulty workmanship fora period of one (1) year from date ofpurchase, not to exceed eighteen (18)months from date of manufacture, whichever occurs first, provided it is maintainedand used in accordance with Seller’sinstructions and/or recommendations. TheSeller shall be released from all obligationsunder this warranty in the event repairs ormodifications are made by persons otherthan its own or authorized service personnelor if the warranty claim results from physicalabuse or misuse of the product. No agent,employee or representative of the Seller hasany authority to bind the Seller to anyaffirmation, representation or warrantyconcerning the goods sold under thiscontract. THIS WARRANTY IS IN LIEU OFALL OTHER WARRANTIES, EXPRESSED,IMPLIED OR STATUTORY, AND ISSTRICTLY LIMITED TO THE TERMSHEREOF. SELLER SPECIFICALLYDISCLAIMS ANY WARRANTY OFMERCHANTABILITY OR OF FITNESS FORA PARTICULAR PURPOSE.
2. Exclusive Remedy - It is expressly agreedthat Purchaser’s sole and exclusive remedyfor breach of the above warranty, for anytortious conduct of Seller, or for any othercause of action, shall be the repair and/orreplacement at Seller’s option, of anyequipment or parts thereof, which afterexamination by Seller is proven to bedefective. Replacement equipment and/orparts will be provided at no cost toPurchaser, F.O.B. Seller’s Plant. Failure ofSeller to successfully repair anynonconforming product shall not cause theremedy established hereby to fail of itsessential purpose.
3. Exclusion of Consequential Damage -Purchaser specifically understands andagrees that under no circumstances willseller be liable to purchaser for economic,special, incidental or consequential damagesor losses of any kind whatsoever, includingbut not limited to, loss of anticipated profitsand any other loss caused by reason ofnon-operation of the goods. This exclusion isapplicable to claims for breach of warranty,tortious conduct or any other cause of actionagainst seller.
4. Extended Service Options - ExtendedWarranty options available by request.Please contact your MSA representative foradditional information.
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MAINTENANCE AND ADJUSTMENTS
General Maintenance
After each use, inspect:
• the Evolution 5000 TIC for structural, heatand/or chemical damage
• the mechanical hardware to ensure no screwsare loose and no O-rings or gaskets are looseor misplaced
• all lenses for heat damage, chemical damage,cracks and breaks
• to ensure that all warning labels are intact
• battery - see "Battery Care and Installation"
Note: Thermal Imaging Cameras not meetingthe above inspection must beremoved from service until theproper repairs are made.
• charger and TIC LEDs for proper indication thatthe system is operating properly.
Cleaning
After each use, clean all external surfaces (case,base, visor, lens, window and straps) by wipingwith a solution of mild detergent and warm water.Dry with a soft, lint-free cloth, to avoid scratchingthe optical surfaces.
Periodically check connector terminals, videosocket, ON/OFF switch, locking latch and hinge forcontamination. Clean with a soft, lint-free cloth.
" WARNING
Do not remove the thermal imaging cameracover or casing as the system operates onhigh voltage. Only authorized personnel mayservice the unit.
FAILURE TO FOLLOW THE ABOVEWARNING CAN RESULT IN SERIOUSPERSONAL INJURY OR DEATH.
TROUBLESHOOTING THETRUCK-MOUNTED CHARGING SYSTEM
Troubleshooting Guidelines
SYMPTOM PROBLEM/SOLUTION
NO LEDS LIT
Check power connections. Ispower available?
Is the positive power leadconnected to the positive terminal?
External in-line fuse blown.Replace fuse.Internal fuse blown. Replace fuse.
Troubleshooting Guidelines
SYMPTOM PROBLEM/SOLUTION
POWER LED STATUSIS GREENAND CAMERABATTERY LED DOESNOT LIGHT WHENCAMERA IS PLACEDIN CHARGER
No batteries installed in thecamera. Verify that there aregood batteries in the camera.
Bad connection to the camera.Make sure charger contacts areclean and unbent. A small amountof contact cleaner, such as WD-40can be used to clean charger andcamera charging contacts. Reseatfirmly to ensure connection.
POWER LED STATUSIS GREEN ANDEXTERNAL BATTERYLED DOES NOTLIGHT WHENBATTERY IS PLACEDIN CHARGER
Inspect battery contacts for dirt,corrosion or damage. Cleancontacts or replace battery. Inspectthe contacts of the battery charger.Verify they are clean, unbent, andmove down and spring back.
BATTERIES DO NOTFULLY CHARGE
Out of operating temperaturerange. Check that temperature ofenvironment and /or batteries iswithin recommended operatingrange.Power source is noisy. Ensurepower hookup cable is connectedto a clean source withoutexcessive voltage spikes.
" WARNING
It is possible that charge can be terminatedabnormally. While this condition is rare, itcan occur because of external in-band noisethat may reach the charger electronics. Inthe unlikely event that charge is falselyterminated because of noise, the battery maynot fully charge. Always use the camerabattery gauge as an indicator of batterycondition.
" CAUTION
Do not use solvents or paint thinners to cleanthe Thermal Imager; otherwise, the protectivecase may become degraded.
SERVICE
If your Evolution 5000 Thermal Imaging Camera(TIC) is in need of service or repair, pleasecontact the MSA Service Center at1-877-MSA-FIRE.
Describe the problem to the Representative ascompletely as possible.
1. Verify with your Representative that theproduct should be returned to MSA.
2. Before returning the product, decontaminateand clean your Thermal Imaging Camera toremove any hazardous materials that mayhave settled on the product during use.
(L) Rev. 2 - 10038652 15(L) Rev. 3 - 10038652
• Laws and/or shipping regulations prohibitthe shipment of hazardous orcontaminated materials.
• Products suspected of contamination will beprofessionally decontaminated at the customer’sexpense before servicing.
• Ship returned products (including those underwarranty) with pre-paid transportation charges;MSA cannot accept returned goods on afreight-collect basis.
Field Repairs and MaintenanceNote: Only remove the Truck-Mounted
Charging System’s back cover in anESD-protected area with personalgrounding system (e.g., groundedwrist strap).
Internal PCB Fuse Replacement• Power LED will not light and other
troubleshooting guidelines do not resolve theproblem.
1. Remove charger from mounting brackets.Using a screwdriver, remove the threeretaining clips from the plastic bosses andremove the back cover.
2. Disconnect the power hookup cable bydisconnecting the Phoenix connector fromthe plug-in receptacle on the upper right sideof the printed circuit board panel.
3. The internal printed circuit board fuse islocated next to the Phoenix connector on thecircuit board. Remove the fuse using theplastic, nonconductive tweezers and replaceit with a new fuse (P/N 10041101, packageof five)
4. Reconnect the power hook-up cable to thePhoenix connector and replace the backcover. Secure the cover with the retainingclips and bolt it back to the mountingbrackets.
Figure 11.Location of Power Cable, Phoenix Connector, and Internal Fuse
16(L) Rev. 3 -10038652
MSA FACTORY REPAIR & SERVICE POLICY CARDTo help process your repair requests, please provide the following information:
Please complete this form in full. Thank you.
Customer’s Billing Address: Customer’s Shipping Address:
Company Name: Company Name:
Street/P.O. Box: Street Address:
City/State/Zip: City/State/Zip:
Contact Name: Phone Number:
Product Name: Fax Number:
Model Number: Your PONumber
To save time - please check ONE of these alternatives: Description of problem/special instructions:
Repair and return (PO Number must be provided)
Estimate required before repair
Warranty Claim (Orig. MSA InvoiceNo.__________________)
Medical RANo.______________________________________
Authorized by: Title: Date: - -
FOR CALIBRATION OR REPAIR, PLEASE PROVIDE THE INFORMATION REQUESTEDABOVE. PLEASE USE A SEPARATE SHEET FOR EACH INSTRUMENT.
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Evolution 5000 TIC SPARE PARTS LIST
PART NUMBER SPARE PART
10041100 Charger 110 VAC with Cigarette Lighter Adapter
10038412 Lithium Ion Battery
10038977 Evolution 5000 Truck-Mounted Charging System
10039516 Wrist Strap
10039515 Shoulder Strap
10040226 Retractable Lanyard
10040005 Caribiner
10039603 Sun Shroud
10040163 Reflective Trim Kit
10038970 Disposable Display Covers
10039602 Non-Charging Mounting Bracket
10040223 Carrying Case
10040229 Tripod Mount
10018996 Tripod Kit
10040004 Video Out Cable SMA to BNC
10020290 10 Foot Auxiliary BNC Cable
10038652 Instruction Manual
10041101 Fuses, Truck-Mounted Charger (package of five)
10040222 Evolution 5000 Mounting Kit
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