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GARDNER DENVER® 3-523 4th Edition June, 1997 DUPLEX POWER PUMP 6” STROKE MODEL FXG В 952-461 -3400 PARTS LIST Gard ner Denv er DRILLMARKET.RU

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Page 1: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

GARDNER DENVER® 3-523 4th EditionJune, 1997

DUPLEX POWER PUMP

6” STROKE

MODEL

FXG В

952-461 -3400

PARTS LIST

GardnerDenver

DRILLMARKET.RU

Page 2: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

MAINTAIN PUMP REL IABILITY AND PERFORMAN CE WITH GENUINE GARDNER DENVER, AJAX AND OPI

PARTS AND S UPP ORT SERVICES

Gardner Denver®, AJAX®, and OPI® genu ine pump parts are manu factu red to original tolerances and de­signed for optimum dependabil ity. Design and mater ial innovations are the resu lt of years of experience with hundreds of diffe rent pump app licat ions. Reliabilit y in mate rials and quality assurance are incorpora ted in our genuine replacem ent parts.

Your authorized Gardner Denver, AJA X and OPI distributor offers all the backup you ’ll need. A wor ld­wide network of authorized distributors provides the fin ­est product support in the pump industry.

Your local authorized dis tributor maintains a large inven­tory of genuine parts and he is backed up for emergency parts by the Gardner Denver Machinery Inc. Maste r Dis­tribu tion Center (MDC) in Memphis, Tennessee.

Your authorized dist ribu tor can support you r Gardner Denver, AJA X and OPI pump needs with these ser­vices:

1. Trained parts specialists to assis t you in se lecting the correct replacemen t parts.

2. A full line of facto ry tested pump lubricants specifi­cally formulated for use in G ardner Denver, AJAX and OPI pumps.

3. Repair and main tenance kits designed with the necessary parts to simplify servicing you r pump.

Authorized distributor serv ice technician s are fac tory-t rained and skilled in pump maintenance and repair. They are ready to respond and assist you by providing fast, expert maintenance and re­pair services.

For the location of you r local authorized Gardner Denver, AJA X and OPI distributor refer to the yellow pages of your phone d irec tory or contact:

Distr ibution Center:Gardner Denve r Machinery Inc. Master Distr ibution Center 5585 East Shelby Drive Memphis, TN 38141 Phone: (901 )542 -610 0

(800 )245 -494 6 Fax: (901 )542 -615 9

Factory:Gardner Denve r Machinery Inc. 1800 Gardner Expressway Quincy, IL 62301 Phone: (217 )222 -540 0 Fax: (217 )224 -781 4

INSTRUCTIONS FOR ORD ERING REPAIR PARTS

When ordering parts, specify Pump MODEL and SE­RIAL NUM BER (see namepla te on unit). The Serial Number is also stamped on top of the cy linder end of the fram e (cradle area).

All orders for Parts should be p laced with the near­est authorized distr ibutor.

Where NOT spec ified, quantity of parts required per pump or unit is one (1); where more than one is requ ired

per unit, quantity is indica ted in pa renthesis. SPECIFY EXACTLY THE NUM BER OF PARTS REQUIRED.

DO NOT ORDER BY SETS OR GROUPS.

To determine the Right Hand and Left Hand side of a pump, stand at the power end and look toward the fluid end. Righ t Hand and Left Hand are indica ted in paren­thes is fol lowing a part name, i.e. (RH) & (LH), when ap­propr iate.

For Operating and Service Instructions see:

SERVICE MANUAL 3-600

3-52 3 Page 1

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Page 3: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

TABLE OF CONTENTS

PageMaintain Pump Reliability and Performance With Genuine Gardner Denver Parts and Support Ser vice s........... 1

Instructions For Ordering Repair Parts ..................................................................................................................... 1

Me nu/Matr ix................................................................................................................................................................ 3Frame G ro up.............................................................................................................................................................. 4Jac ksh aft ..................................................................................................................................................................... 5

Oil Stop He ad .............................................................................................................................................................. 6

Eccentric & S ha ft........................................................................................................................................................ 7Eccentric Shaft Bearing ............................................................................................................................................. 7

Connecting Rod & Crosshead.................................................................................................................................... 8Fluid Cy linde r.............................................................................................................................................................. 9

Stuffing Box ............................................................................................................................................................... 10

Stuffing Box Gland (Optional E quipm ent)................................................................................................................. 10Steel Insert Type Piston - Standard For Slush, Grout & Cement S er vice ............................................................. 11Solid Iron Type Piston With Cast Iron Rings - Standard For Oil Service ............................................................. 11

Cylinder Line rs .......................................................................................................................................................... 12Cup-type Pistons - Iron & Steel For Oil and General Service, Bronze For Water Service .................................. 12

Follower Type Fluid Piston For Water and General Service .................................................................................. 13

Piston Rods & N uts .................................................................................................................................................... 13Wing Guided Valve With Insert (Slush, Grout, Cement & Water Service) ........................................................... 14Wing Guided Valve Without Insert (Oil or General Service) .................................................................................. 15

Wing Guided Valve Without Insert (Oil, Water or General Ser vice )....................................................................... 16

Wing Guided Gravel Valve With Rubber Insert (Slush, Grout & Cement Se rvice)................................................ 17

Center Guided Valve Without Insert (Oil or General Ser vice )................................................................................ 18Center Guided Valve With Rubber Insert (Slush Service) ..................................................................................... 19Durabla Valve, Stainless Steel, General Service (Optional) .................................................................................. 20

Delrin Ball Valve, General Service (O ptional) .......................................................................................................... 21

Ball Guided Spherical Valve - Oil, Water or General Service (O ptional) ............................................................... 22

Valve Seat Puller - Gravel Type (Optional Equipment) ......................................................................................... 22Valve Seat Puller - Wing Guided & Delrin Ball (Optional E qu ipm en t)................................................................... 23Valve Seat Puller - Center Guided (Optional Equipment) ..................................................................................... 23Surge Chamber - Discharge (Optional Equipment) ............................................................................................... 24

Surge Chamber - Suction (Optional Equipment) ................................................................................................... 24

Rod Wash (Optional Equipment) ............................................................................................................................ 25Liner Puller (Optional Equipment) ........................................................................................................................... 25Crosshead Pin Bushing Puller (Optional E quipm en t)............................................................................................. 26

Relief Valves (Optional Eq uip me nt) ......................................................................................................................... 26

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Page 4: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

DUPLEX POWER PUMP - 6” STROKE - MODEL FXG__ ВMENU/MATRIX

NOTIC ETO CUSTO MER-T of indthe co ns tru ct iono pt ions fo ryou rp um pu ni t.F ILLINTH E F X G ВBALANCE OF LETTERS OR NUMBERS FROM Y OU R UNIT NAMEPLA TE. _ _ _ _ _ _ _ _ _ _ _

COLUMN NUM BER: 1 2 3 4 5 6 7 8 9 10 11Fo llowthe line dow n and over fro m each space thus fill ed in to find the appropria te construc­tion option with which your machine is equipped. The number “9” in any column space indi­cates “N OT APPLIC AB LE.” The numb er “8” in an y column space in dicates special design - refer to fac tory ord er ticke t.

COLUMN S 1 ,2 & 3 - BASIC FAMILY ---------------------------------------------------------------------

COLUMN 4 - TYPE SERVIC E - MASTER CYLIN DE R SIZE - CONSTRU CTION ------A. Slush Service - 5” Ma ste r - 1 Piece Cast IronB. Grout & Cem ent Serv ice - 5" Maste r - 1 Piece Cast IronC. Oil Service - 5” Maste r - 1 Piece Cast IronD. Wate r Serv ice - 5” Maste r - 1 Piece Cast IronE. General Service - 5” Maste r - 1 Piece Cast Iron

COLUMN 5 - SIZ E SELECTIVE -----------------------------------------------------------------------------A. 5” D. 3-1 /2 ”B. 4 -1 /2 ” E. 3”C. 4” F. 2 -1 /2 ”

COLUMN 6 - DESIGN V ER SIO N ---------------------------------------------------------------------------------------------------------------------B. Second

COLUMN 7 - L INER MATER IAL S ELECTIV E------------------------------------------------------------------------------------------------------------A. Bronze - Standard for Wa ter ServiceB. Hardened Steel - Sta ndard for Slush, Grout & Cem ent, Oil and General ServiceC. Chrom e Plated - OptionalD. Sta inle ss Steel - Op tional

COLUMN 8 - PISTO N TYPE SELECTIVE -----------------------------------------------------------------------------------------------------------------------A. Bronze - Fo llow er Type with Regular Cure Packing (Sta ndard for W ate r Se rvice)B. Bronze - Fo llow er Type wi th Rock Hard Packing (Op tion al fo r Wate r Serv ice )C. Iron - Fo llow er Type with Regular Cure Packing (Sta ndard fo r G eneral Service )D. Iron - Fo llow er Type wi th Rock Hard Packing (Op tional f or General Service)E. Iron - Solid Type w ith Cast Iron Rings (Standard fo r Oil Service)F. Steel - Inser t Type (Standard for Grou t & Ceme nt and Slush Service)G. Bro nze - C up T ype (O ptional)H. Iron - Cup Type (O ptional )J. Steel - Cup Type (Optional)

COLUMN 9 - PISTO N ROD MATERIAL & PACKING S ELECTIV E -------------------------------------------------------------------------------------------A. Bronze Rod & Molded Rubber & D uck Pack ing (Standard fo r W ate r Se rvice)D. Hardened Steel Rod & Mo lded Rubber & Duck Packing (S tandard for Oil, Genera l Slush , Grou t & Ce me nt Service) G. Chrom e Plated Rod & Molded R ubber & Duck Pa cking (Optional for Oil, General S lush, Grou t & Cem ent Serv ice)K. Sta inle ss Steel Rod & Molded Rubber & Duck Packing (Optional fo r Wate r Serv ice)

COLUMN 10 - FLUID VALVE SELECTIVE ----------------------------------------------------------------------------------------------------------------------------------A. Bronze - Wing Guided Type w ithou t Insert (W ate r Se rvice)B. Bronze - Wing Guided Type w ith Rubber Insert (Water Se rvice)C. Iron - Win g Guided T ype withou t Insert (Oil, General or Wa ter Service)D. Steel - Win g Guided Type w ithout Insert (Oil or Ge nera l Service)E. Steel - Win g Guided Type w ith Rubber Insert (Slush or Grou t & Ceme nt Service)F. Steel (Grave l Type) - Wing Guided with Insert (S lush o r G rou t & Cem ent Serv ice)G. Steel - Cen ter Guided wi thou t Inse rt (Oil or General Service)H. Steel - Cente r Guided Type with Rubber Insert (S lush Serv ice)J. Steel Seat & Delrin Ball (Op tional)K. Sta inle ss Steel Seat & Delr in Ball (Optional )L. Sta inless Steel - Durabla (Op tional)M. Bronze - Bal l Guided Sph erical (Optional )N. Steel - Ball Guided Spherica l (Op tional)P. Sta inle ss Steel - Ball Guided Spherical (Optional)

COLUMN 11 - OPTIONAL EQUIP ME NT SELECTIV E

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Page 5: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

(Ref. Drawing)

FRAME GROUP

All FXGRef. ModelsNo. Name of Part Qty. Part No.

FRAME ASSEMBLY, Includes Ref. No. 1 ,2, 3, 5, 6, 10, 11, 12 & 13 ..1 FRAME ....................................................................................................2 STUD, Oil Stop H ead..............................................................................3 NUT, Oil Stop Head ................................................................................4 PLATE-INSPECTION ............................................................................5 STUD, Inspection P la te ..........................................................................6 NUT, Inspection Plate S tu d .....................................................................7 HOOD ......................................................................................................8 GASKET, Hood .......................................................................................9 SCREW, Hoo d.........................................................................................10 PLUG, Oil L ev el .......................................................................................11 ELBOW-PIPE STREET, Oil L eve l..........................................................12 PLUG, Oil D ra in .......................................................................................13 PLUG, Frame Drain ................................................................................72 BAFFLE, Piston Rod ..............................................................................73 NUT, CROSSHEAD ................................................................................* COVER-FRAME CRADLE (SOLID) ......................................................* STUD-FRAME CRADLE C OVER..........................................................* NUT-FRAME CRADLE COVER STUD WING .....................................

1 1FXG172A

4 79A2384 50B51 3AXG2371 79A3381 50B31 200FXG0531 20094578 655EE0401 64AA41 64D41 64A51 64A92 1FXG8402 50T671 200FXG2252 79A4662 50H1

* Not Shown.

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Page 6: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

(Ref. Drawing)

JACKSHAFTAll FXG

Ref. ModelsNo. Name of Part Qty. Part No.

JACKSHAFT ASSEMBLY, Includes Ref. No. 20, 21 & 2 2 .....................20 JACKSHAFT ...........................................................................................21 KEY, Jackshaft to Gear ..........................................................................22 GE AR-DRIV EN.......................................................................................23 SLEEVE-SHAFT ....................................................................................24 SEAL-OIL, Bearing H ousing...................................................................25 HOUSING-BEARING ............................................................................26 BEARING, Jackshaft ..............................................................................27 PLATE-BEARING RETAINING .............................................................28 SEAL-OIL, Bearing Retaining Plate ......................................................29 SCREW, Housing & Retaining P la te ......................................................30 GASKET, Housing & Retaining Plate......................................................70 KEY-Jackshaft .......................................................................................74 COVER-SHAFT EXTENSION ...............................................................75 SCREW, Shaft Extension Co ve r.............................................................

* FITTING -LUBRICATIO N........................................................................

1 FXG3741 FXG3711 35C481 FXG1812 FXG2892 60G392 FXG3682 12W22 FXG3702 60G4012 655EE0604 25C6571 35B1661 201FXG4903 75A682 40E5

* Not Shown.

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Page 7: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

OIL STOP HEAD

Ref.No. Name of Part Qty.

OIL STOP HEAD ASSEMBLY, Includes Ref. No. 35, 36 & 37 ............. 235 OIL STOP HE AD .......................................................................................36 STUD, Oil Stop H ead.............................................................................. 437 NUT, Oil Stop Head S tu d......................................................................... 438 GLAND, Oil Stop Head .......................................................................... 239 WASHER, Oil Stop H ea d........................................................................ 240 GASKET, Oil Stop Head ........................................................................ 271 PACKING, Oil Stop Head ....................................................................... 2

All FXG Models Part No.

2FXG495

79A23850B5AXG238AG31825C65660BG24

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Page 8: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

Ref.No. Name of Part

ECCENTRIC & SHAFT

310FXG799 (Ref. Drawing)

All FXG Models

Qty. Part No.

45 SHAFT -ECCENTR IC..............................................................................46 KEY ..........................................................................................................47 ECCENTRIC ...........................................................................................

1 1FXG3671 35C701 1FXG255

Ref.No. Name of Part

311FXG799 (Ref. Drawing)

ECCENTRIC SHAFT BEARINGAll FXG Models

Qty. Part No.

50 SLEEVE-SHAFT ....................................................................................51 SEAL-OIL ...............................................................................................52 BEARING, Eccentric Shaft .....................................................................53 SHIM, Bearing Cover P la te *...................................................................54 SCREW, Bearing Cover P la te .................................................................55 PLATE-BEARING COVER.....................................................................56 GASKET, Bearing Cover Plate** ...........................................................57 FITT ING-LUBE .......................................................................................

* Used opposite 25C657 Gasket.* * Used opposite 77G16 Shims.

2 16AUX182 60G2212 12C303 77G1612 75AA12 FXG3661 25C6572 40E5

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Page 9: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

(Ref. Drawing)

CONNECTING ROD & CROSSHEAD

All FXGRef. ModelsNo. Name of Part Qty. Part No.

60 CONNECTING ROD, Includes next two it em s...............................BUSHING, Eccentric .......................................................................BUSHING, Crosshead P in ...............................................................

222

1FXG4173FXG421AXG229

61CROSSHEAD ASSEMBLY, Includes Ref. No. 61 thru 65 ..............CROSSHEAD ..................................................................................

2 FXG175X

62 SET SCREW-SOCKET H EA D........................................................ 4 76J663 SET SCREW- SQUARE HEAD...................................................... 2 76U3264 PIN, Set Screw ................................................................................ 4 62A15265 NUT, Set S cr ew ................................................................................ 2 50F366 PIN -CR OS SHEAD.......................................................................... 2 FXG 189

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Page 10: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

(Ref. Drawing)

FLUID CYLINDERALL FXG

Ref.No. Name of Part Qty.

ModelsPart No.

1FLUID CYLINDER ASSEMBLY, Includes Ref. No. 1 ,4, 5, 6, 7 & 8 . . . . FLUID CYLINDER ..................................................................................

1 8FG29B

2 STUD, Valve Cov er .................................................................................. 16 79L40C3 PLUG, D ra in ............................................................................................. 5 64AU54 NUT , Valve Cover S tu d.......................................................................... 16 50B10C5 SCREW,Suction & Blank Flange ........................................................... 16 655EF07Z6 SCREW, Cylinder H ead.......................................................................... 10 655EG09Z7 SCREW, Discharge Flan ge ..................................................................... 8 655EF08Z8 SCREW, Flange to C yl in der................................................................... 6 655EG11Z9 GASKET, Suction & Blank F la nge.......................................................... 2 25C603N10 FLANGE, Suction ................................................................................... 1 FG9211 GASKET, Valve Cover ............................................................................ 8 25BE1812 COVER -VALVE....................................................................................... 8 3FG14713 FLANGE, D ischarge ................................................................................ 1 64CE414 GASKET, Discharge Flange ................................................................... 1 25C50215 HEAD-CYLINDER .................................................................................. 1 1FG4116 GASKET, Cylinder Head ........................................................................ 2 25BE2417 FLANGE, Suction ................................................................................... 1 64DC818 GASKET, Liner ....................................................................................... 4 25T2719 SPACER-LANTERN, L in er..................................................................... 2 1FG44520 CL AM P-LINE R....................................................................................... 2 2FG21721 SET SCREW, Liner Clamp ..................................................................... 6 76N1422 PACKING, Liner Clamp Set Screw ........................................................ 6 60BQ123 WASHER, Liner Clamp Set S crew .......................................................... 6 95F724 NUT, Liner Clamp Set S cr ew .................................................................

L IN ER ......................................................................................................62

50B7CSee Page 12

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Page 11: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

313FXG799 (Ref. Drawing)

STUFFING BOX

Ref.No. Name of Part

All FXG Models

Qty. Part No.

STUFFING BOX ASSEMBLY, Includes Ref. No. 26 thru 28 .................25 GASKET, Stuffing Box ............................................................................26 STUFFING BOX .....................................................................................27 STUD, Stuffing Box..................................................................................28 NUT, Stuffing Box Stud ..........................................................................29 RING -JU NK .............................................................................................30 GLA ND....................................................................................................31 PACKING, Molded Rubber & Duck ........................................................

2 1FG15382 25C658

4 79L125C4 50B7C2 FG3172 FG212 60DA310

314FXG799 (Ref. Drawing)

STUFFING BOX GLAND (Optional Equipment)

Ref.No. Name of Part

1 GLAND ASSEMBLY, Includes Ref. No. 2 thru 5 ...................................2 GLA ND....................................................................................................3 N U T..........................................................................................................4 FIT TIN G-LUBE .......................................................................................5 PA CK ING-RING .....................................................................................* N U T...........................................................................................................

* Not shown.

All FXG Models

Qty. Part No.

2 200FXG008A2 200FXG0082 200FXG0862 40E102 60DD744 50AQ7C

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Page 12: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

STEEL INSERT TYPE PISTON - STANDARD FOR SLUSH, GROUT & CEMENT SERVICE (API NO. 1 TAPER)

Model FXGE_BRef.No. Qty.

5”Part No.

4-1/2”Part No.

4”Part No.

1 PISTON ASSEMBLY, Inch next item . 2 219TBA045A 217TBA045A 215TBA045AINSERT GROUP, Includes RetainerPlates & R in gs................................... 2 TBA76002 TBA76000 TBA75998

Ref. 3-1/2 ”Model FXGE В

3” 2-1/2 ”No. Qty. Part No. Part No. Part No.

1 PISTON ASSEMBLY, Incl. next item . 2 213TBA045A 211TBA045A 45R31INSERT GROUP, Includes RetainerPlates & R in gs................................... 2 TBA75996 TBA75994 45R8

323FXG799 (Ref. Drawing)

SOLID IRON TYPE PISTON WITH CAST IRON RINGS - STANDARD FOR OIL SERVICE (AP, NO. 1 TAPER)

ModelRef. FXGC_BNo. Size Name of Part Qty. Part No.

1 5” PISTON .................................................. .............................. 2 200FXG3502 5” RING-PISTON ....................................... .............................. 8 65A1591 4-1/2” PISTON .................................................. .............................. 2 201FXG3502 4-1/2 ” RING-PISTON ....................................... .............................. 8 65A11 4” PISTON .................................................. .............................. 2 202FXG3502 4” RING-PISTON ....................................... .............................. 8 65A331 3-1 /2” PISTON .................................................. .............................. 2 203FXG3502 3-1/2 ” RING-PISTON ....................................... .............................. 8 65A91 3” PISTON .................................................. .............................. 2 204FXG3502 3” RING-PISTON ....................................... .............................. 8 65A141 2-1/2 ” PISTON .................................................. .............................. 2 205FXG3502 2-1/2 ” RING-PISTON ....................................... .............................. 8 65A44

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Page 13: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

CYLINDER LINERS TWO (2) REQUIRED PER PUMP

All FXG Models

SizeBronzePart No.

HardenedSteelPart No.

ChromePlatedPart No.

StainlessSteelPart No.

5” ................................ ................. 45FG64 FG45650 6FG45650 3FG456504-1/2” ........................ ................. 44FG64 1FG45645 6FG45645 3FG456454” ................................ ................. 43FG64 1FG45640 6FG45640 3FG456403-1/2 ” ........................ ................. 42FG64 1FG45635 6FG45635 3FG456353” ................................ ................. 41FG64 1FG45630 6FG45630 3FG456302-1/2” ........................ ................. 200FGG456 1FG45625 6FG45625 3FG45625

C X j

325FXG799 (Ref. Drawing)

CUP-TYPE PISTONS - IRON & STEEL FOR OIL AND GENERAL SERVICE BRONZE FOR WATER SERVICE API NO. 1 TAPER (OPTIONAL)

Al, FXG ModelsRef.No. Name of Part Qty.

5”Part No.

4-1/2”Part No.

4”Part No.

1 PISTON (Iron) Incl. following Cup . . . 2 P1APIL500 P1APIL450 P1APIL4001 PISTON (Steel) Incl. following Cup .. 2 P1APIL500S P1APIL450S P1APIL400S1 PISTON (Bronze) Incl. following Cup . 2 P1APIL500B P1APIL450B P1APIL400B

C U P .................................................... 4 60BB15 60BB13 60BB11

Ref. 3-1/2 ” 3” 2-1/2”No. Name of Part Qty. Part No. Part No. Part No.

1 PISTON (Iron) Incl. following Cup . . . 2 P1APIL350 P1APIL300 P1APIL2501 PISTON (Steel) Incl. following Cup .. 2 P1APIL350S P1APIL300S P1APIL250S1 PISTON (Bronze) Incl. following Cup . 2 P1APIL350B P1APIL300B P1APIL250B

C U P .................................................... 4 60BB9 60BB7 60BB33

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Page 14: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

1

3

324FXG799 (Ref. Drawing)

FOLLOWER TYPE FLUID PISTON FOR WATER AND GENERAL SERVICE

(API NO. 1 TAPER)

Ref.No. Qty.

Model FXGD В & FXGE В5”

Part No.4-1/2”Part No.

4”Part No.

1 BODY-PISTON (Iron )........................ 2 204FXG045 6FG45 26AXG452 FOLLOWER-PISTON (I ro n )............. 2 204FXG046 4FG46 9AXG461 BODY-PISTON (Bron ze).................. 2 205FXG045 7FG45 27AXG452 FOLLOWER-PISTON (B ro nz e) ....... 2 205FXG046 5FG46 10AXG463 PACKING, Regular Cure .................. 6 60D15 60D16 60D173 PACKING, Rock H ar d........................ 6 60Y15 60Y16 60Y17

Ref. 3-1 /2” 3” 2-1/2 ”No. Qty. Part No. Part No. Part No.

1 BODY-PISTON (Iron )........................ 2 202FXG045 28AXG45 200FXG0452 FOLLOWER-PISTON (I ro n )............. 2 202FXG046 3AXG46 200FXG0461 BODY-PISTON (Bronze).................. 2 203FXG045 29AXG45 201FXG0452 FOLLOWER-PISTON (B ro nz e) ....... 2 203FXG046 4AXG46 201FXG0463 PACKING, Regular Cure .................. 6 60D25 60D11 60D273 PACKING, Rock H ar d........................ 6 60Y25 60Y11 60Y27

J

301FXG810 (Ref. Drawing)

PISTON RODS & NUTS (API NO. 1 TAPER)All FXG Models

Hardened Chrome StainlessRef. Bronze Steel Plated SteelNo. Qty. Part No. Part No. Part No. Part No.

1 PISTON, ROD, Incl. Ref. No. 2 & 3 2 33FXG183 25FXG183 42FXG183 32FXG1832 NUT (Thin) ..................................... 2 50Y9 None None 50T603 NUT (F u ll )....................................... 2 50X11 50V2 50V2 50U9

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Page 15: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

WING GUIDED VALVE WITH INSERT

(SLUSH, GROUT, CEMENT & WATER SERVICE)

ModelsFXGA_B Model

ModelsFXGA_B

Ref. FXGB_B FXGDJB FXGB_BNo. Name of Part Qty. Part No. Part No. Part No.

1 ASSEMBLY, Includes Ref. No. 2 thru 5 . . .. 8

HardenedSteel,RubberInsert1FG928

Bronze,RubberInsert21FG206A

Hardened Steel, Poly urethaneInsert17FG206F

2 VALVE-FLUID............................................. 8 17FG206 21FG206 17FG2063 INSERT ...................................................... 8 1FG452 1FG452 7FG4524 WASHER .................................................... 8 95D49 95G11 95D495 SCREW ...................................................... 8 5FF156 7FF156 5FF1566 SPRING ...................................................... 8 78A171 78D72 78A1717 SEAT-VALVE ............................................. 8 11FG39 9FG39 11FG39

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Page 16: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

301FXG799 (Ref. Drawing)

WING GUIDED VALVE HARDENED STEEL WITHOUT INSERT

(OIL OR GENERAL SERVICE)

Ref.No. Name of Part

ModelsFXGC_BFXGE_B

Qty. Part No.

1 FLUID VALVE ASSEMBLY, Includes Ref. Nos. 2, 3 & 4 ..........................

2 FLUID VALV E.............................................................................................

3 SCREW ......................................................................................................

4 WASHER ....................................................................................................

5 SP RING ......................................................................................................

6 SEAT-VALVE.............................................................................................

8 17FG206C

8 17FG206

8 5FF156

8 95D136

8 78A134

8 11FG39

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Page 17: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

WING GUIDED VALVE WITHOUT INSERT

(OIL, WATER OR GENERAL SERVICE)

Ref.No. Name of Part

1 SEAT-VALVE...................................................................

2 VALVE-FLUID .................................................................

3 SP RING ............................................................................

Qty.

Models FXGC В FXGD В FXGE_B Part No.

Model FXGD_B Part No.

Iron BrassFitted Fitted

8 FG39 9FG398 FG69 1FG69

8 78A172 78D72

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Order by Part Number and Description. Reference Numbers are for your convenience only.

305FXG799 (Ref. Drawing)

WING GUIDED GRAVEL VALVE HARDENED STEEL WITH RUBBER INSERT

(SLUSH, GROUT & CEMENT SERVICE)

Ref.No.

1

2

3

4

5

67

8

ModelsFXGAJBFXGBJB

Name of Part Qty. Part No.

FLUID VALVE ASSEMBLY, Includes Ref. No. 2 thru 6 ............................ 8 200FGG482A

VALVE-FLUID ........................................................................................... 8 200FGG482

IN SER T...................................................................................................... 8 200FGG106

WASHER-VALVE ..................................................................................... 8 200FGG279

SC REW...................................................................................................... 8 200FGG655LOCKNU T.................................................................................................. 8 50AF8

SPRING (Steel) ......................................................................................... 8 78A171

SEAT .......................................................................................................... 8 200FGG039

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Page 19: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

303FXG799 (Ref. Drawing)

CENTER GUIDED VALVE HARDENED STEEL WITHOUT INSERT

(OIL OR GENERAL SERVICE)

Ref.No. Name of Part

ModelsFXGC_BFXGE_B

Qty. Part No.

1 SEAT-VA LVE.............................................................................................

2 VALVE-FLUID ...........................................................................................

3 SP RING ......................................................................................................

8 1FG451

8 3FG482

8 78A134

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Page 20: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

Ref.No.

CENTER GUIDED VALVE HARDENED STEEL WITH RUBBER INSERT

(SLUSH SERVICE)

Name of Part

ModelFXGAJB

Qty. Part No.

1 FLUID VALVE ASSEMBLY, Includes Ref. No. 2 thru 5 ............................2 VALVE-FLUID ...........................................................................................

3 IN SER T......................................................................................................

4 WA SHER....................................................................................................

5 NUT ............................................................................................................

6 SP RING ......................................................................................................

7 SEAT-VALVE.............................................................................................

8 1FG908

8 3FG482

8 5FG452

8 1FG279

8 50G8

8 78A171

8 1FG451

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Page 21: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

326FXG799 (Ref. Drawing)

DURABLA VALVE STAINLESS STEEL

GENERAL SERVICE (OPTIONAL)

Ref.

No. Name of Part

ModelFXGE_B

Qty. Part No.

1 FLUID VALVE ASSEMBLY, Includes Ref. Nos. 2 thru 8 ................... ........ 8 2FG16022 SEAT-VALVE, Includes Ref. No. 3 ** .............................................. ....... 8 18FG39A

3 STU D** ............................................................................................. ....... 8 79AG14

4 D IS C .................................................................................................. ....... 8 90AN23

5 GU AR D............................................................................................... ....... 8 50AK11

6 SLEEVE ............................................................................................. ....... 8 80K10

7 SPRING ............................................................................................. ....... 8 78R38 NUT.................................................................................................... ....... 8 50AK14* COVER-VALVE * ** ............................................................................ ....... 8 7FG147

Not shown.

Stud furnished with Seat may be purchased separately.

Durabla valves require the above 7FG147 listed cover in place o f valve covers shown on the cylinder list.

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Page 22: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

306FXG799 (Ref. Drawing)

DELRIN BALL VALVE GENERAL SERVICE (OPTIONAL)

Ref. Model FXGE_BNo. Name of Part Qty. Part No. Part No.

SteelStainless

Steel

1 SEAT-VALVE......................................... ................... 8 200FDD039 201FDD0392 COVER-VALVE * ................................... .................. 8 201FGG147A 201FGG147A3 VALVE-BALL, Delri n.............................. .................. 8 200FDD481 200FDD481

* Ball valve requires the above listed 201FGG147A Covers in place o f valve covers shown on the cylinder list.

NOTE: See page 9 for Valve Cover Gasket.

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Order by Part Number and Description. Reference Numbers are for your convenience only.

302FXG810 (Ref. Drawing)

BALL GUIDED SPHERICAL VALVE OIL, WATER OR GENERAL SERVICE (OPTIONAL)

Ref.No. Name of Part Qty.

Models FXGC В FXGE_B Part No.

Model FXGD_B Part No.

Model FXGE_B Part No.

Steel Bronze Stainless Steel1 FLUID VALVE ASSEMBLY ........................ 8 3FG1614 FG1614 6FG1614* COVER-VALVE, FLUID CYLINDERS ** .. 8 7FG147 7FG147 7FG147

* Not shown on drawing.** Ball Guided Spherical valves require the above listed 7FG147 Cover in place of valve covers

shown on cylinder list.

316FXG799 (Ref. Drawing)

VALVE SEAT PULLER - GRAVEL TYPE (Optional Equipment)

Ref.No. Name of Part

1 ASSEMBLY PULLER, VALVE SEAT (Includes 2, 3, 4, 5 & 6) .................2 BOLT-PULLER .........................................................................................3 PLATE-PULLER .......................................................................................4 NUT-HEX ..................................................................................................5 PIN-SPRING ROLL ..................................................................................6 PULLER, Valve S ea t..................................................................................

All FXG Models

Qty. Part No.

1 200FGG219A1 20150791 3AUX2921 50T621 62R401 200FGG219

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Page 24: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

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hXD©

317FXG799 (Ref. Drawing)

VALVE SEAT PULLER - WING GUIDED & DELRIN BALL (Optional Equipment)

Ref.No. Name of Part Qty.

All FXG ModelsPart No. Part No.

WingGuided

Derlin Ball

1 PULLER ASSEMBLY, Includes Ref. No. 2, 3, 4 & 5 . . . . 1 1AUX545 FDD675442 BO LT-PULLER............................................................... 1 2AUX235 2AUX2353 PLATE-P ULLER............................................................. 1 2AUX292 2AUX2924 PULL ER.......................................................................... 1 3AUX291 200FDD2195 N U T.................................................................................. 1 50C11 50C11

318FXG799 (Ref. Drawing)

VALVE SEAT PULLER - CENTER GUIDED (Optional Equipment)

All FXGRef. ModelsNo. Name of Part Qty. Part No.

1 PULLER ASSEMBLY, Includes Ref. No. 2, 3, 4 & 5 ..................................2 PULL ER......................................................................................................3 PLATE-PULLER .........................................................................................4 WASHER ....................................................................................................5 NUT..............................................................................................................

1 3AUX5451 AUX5491 4AUX2921 95A221 50T161

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Page 25: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

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SURGE CHAMBER - DISCHARGE (Optional Equipment)

Ref.No. Name of Part Qty.

All FXG Models Part No.

1 SURGE CHAMBER ASSEMBLY, Includes next 3 items ...........................PLUG-CSK. PIPE, Top ..............................................................................PLUG-SqHd PIPE, Side ............................................................................SCREW ......................................................................................................

1118

1FF44X64B664A9655EF07Z

SURGE CHAMBER - SUCTION (Optional Equipment)

Ref.No. Name of Part Qty.

1 SURGE CHAMBER ................................................................................ 12 PLUG ...................................................................................................... 1

All FXG Models Part No.

FG4464AJ15

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Page 26: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

ROD WASH (Optional Equipment)

All FXG Models

Name of Part Qty. Part No.

MANIFOLD-WATER............................................................................................. 1 1FXX315SC RE W................................................................................................................. 2 655ED030NIP PLE ................................................................................................................. 2 63D2NIP PLE ................................................................................................................. 2 63D37VALVE-ANGLE .................................................................................................... 2 90F4COVER-FRAME CRADLE .................................................................................. 1 201FXG225STUD-FRAME CRADLE COVER ....................................................................... 2 79A466NUT-FRAME CRADLE COVER STUD W IN G.................................................... 2 50H1ELBOW-900 STREET ......................................................................................... 2 64D2

300FXG810 (Ref. Drawing)

LINER PULLER (Optional Equipment)

All FXGRef. ModelsNo. Name of Part Qty. Part No.

1 PULLER ASSEMBLY, Includes Ref. No. 2, 3, 4, 5, 6 & 7 ......................2 BOLT-PULLER .......................................................................................3 TOOL, L iner P ul ler....................................................................................4 NUT ..........................................................................................................5 PIN ............................................................................................................6 WA SHER...................................................................................................7 PULLER....................................................................................................

1 1FG2841 FG3441 1FG3461 50B81 62A931 95A81 1FG345

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Page 27: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

Order by Part Number and Description. Reference Numbers are for your convenience only.

321FXG799 (Ref. Drawing)

Ref.No. Name of Part

CROSSHEAD PIN BUSHING PULLER (Optional Equipment)

All FXG Models

Qty. Part No.

1 PULLER ASSEMBLY, Includes Ref. No. 2, 3, 4, 5 & 6 ..............................2 BO LT-PU LLE R...........................................................................................3 PLATE ........................................................................................................4 PLATE-PULLER .........................................................................................5 BUSHING....................................................................................................6 NU T..............................................................................................................

1 FXG15851 FXG 12791 FXG 12771 FXG12761 FXG 12781 50T67

Name of Part

RELIEF VALVES (Optional Equipment)

AH FXG Models

Qty. Part No.

RELIEF VALVE (2” MPT) 125# - 1 50# ................................................................... 1 5825319RELIEF VALVE (2” MPT) 500# - 13 75 #................................................................. 1 187922

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Page 28: GARDNER DENVER® DUPLEX POWER PUMP 6” STROKE

GardnerDenver

For additional information contact your local representative or Gardner Denver Machinery Inc., Customer Service Department,

1800 Gardner Expressway, Quincy, Illinois 62301 Telephone: (800) 682-9868 FAX: (217) 224-7814

Sales and Service in all major cities.F o r Pa r t s information, contact Gardner Denver, Master Distribution Center, Memphis, TN

Telephone: (800) 245-4946 FAX: (901) 542-6159

Specifications subject to change without notice. Copyright 1996 Gardner Denver Machinery Inc.

Litho in U.S.A.

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