27117266 catalogo gardner denver
TRANSCRIPT
DuroFlow® Industrial SeriesPositive Displacement Blowers & Vacuum Pumps
2
The Gardner Denver DuroFlow® Family of Products For nearly fifty years, Gardner Denver DuroFlow positive displacement blowers/vacuum pumps have combined leading-edge technology and on-the-job experience to continuously deliver enhanced designs and improved performance.
Durable• Oversized bearings for added support and greater
durability
– Gear-end bearings support rotor shafts, while drive-end double-row angular contact ball bearings fix the rotor position
– Prevents destructive axial rotor movement commonly caused by misaligned V-belt drives
• Durable single-piece cast iron cylinder with integral ribs1
– Provides greater strength and rigidity
– Ribs improve heat dissipation and prevent distortion that can affect internal clearances and reduce performance
• Innovative rotor/shaft design machined from a single, high-strength ductile iron casting and dynamically balanced
– Assures extra strength and rigidity to handle maximum loads on a continuous basis without fatigue, deflection or vibration
• Solid rotors (30 & 45 Series only)
– Eliminates potential for vibration caused when hollow rotors become unbalanced due to build-up of ingested material inside the rotor cavities
30 Series Model 3004Also available 3006
At-A-Glance Features• Each model delivers clean, oil-free air to a
wide range of industrial applications
• World-class engineering and design
• Manufactured under rigid ISO 9001 standards by quality craftspersons
• Exhaustively tested to meet strict performance criteria to ensure unequaled service life under the most severe operating conditions
• Available in the 30, 45 & 70 Series with various configurations and rotor lengths
• Horizontal or vertical mounting configuration available for each blower
• Supported by a worldwide network of trained professionals and backed by a manufacturer’s warranty
– 18 months from the date of shipment or
– 12 months from the date of installation, whichever occurs first
DuroFlow = Durable, Reliable & Efficient
Reliable• Dual Splash Lubrication
– Provides superior gear and bearing lubrication for longer life at all operating conditions
– Reduces maintenance
• Advanced oil and air seal designs2
– Piston rings and flinger maximize seal life in continuous, severe duty applications
– Provides leak-free operation
– O-rings placed under the drive shaft wear sleeve creates better sealing and prolongs life of rotors
• Timing gears are mounted on precision machined shaft splines
– Assures secure non-slip rotor timing even under surge conditions or high torque start-up
Efficient• Helical timing gears, precision machined from alloy
steel forgings
– Guarantees quiet and smooth mechanical operation at all speeds
• Innovative rotor profile with serrated tips 2
– Increases blower efficiency and air sealing
– Reduces power consumption and cooler operating temperature
• Noise Reduction
– Extra cylinder mass and progressive porting aid in reducing noise
• Vertical or horizontal mounting configuration with each blower
– Provides greater flexibility for installing into any new or existing system
3
1 Integral ribs are not available on models 4504 and 45062 45 Series only
Experience Proven Results with Gardner Denver — the Leader in Durability, Reliability and Efficiency
The DuroFlow Product Line Delivers
– Pressure to 15 psig
– Vacuum to 16" Hg
– Airflow to 4282 cfm
Applications to Meet Your Industry Needs
4
Industry Application
Aquaculture Aeration
Cement & Lime Fluidization & Conveying
Chemical Vacuum Processing & Conveying
Dairy Automated Milking
Dry Bulk Hauling Trailer Unloading & Aeration
Environmental Services Sewer Cleaning & Portable Restroom Services
Industrial Material Vacuuming
Milling & Baking Blending & Conveying
Power Generation Fly Ash Conveying & Aeration
Pulp & Paper Chip Conveying & Process Vacuum
Resin & Plastic Processing & Conveying
Vacuum Excavation Potholing & Slurry Recovery
Wastewater Aeration & Backwashing
The table above illustrates industries which depend upon the DuroFlow Industrial Series to deliver clean, oil-free air to a wide range of global applications.
5
Reach Higher with the DuroFlow 45 Series
Product DesignDuroFlow 45 Series
Competitor A Competitor B DuroFlow Advantages
Models 5 sizes 4 sizes 4 sizes • Greater flow capacity
Cylinder Design1 One piece cylinder
Two piece cylinder
One piece cylinder
• More rigid and durable
• Noise & pulsation dampening
• Ensures better tip clearance accuracy
• Easier assembly / disassembly
Cylinder Rib Design1, 2
Integral cylinder ribs
Minimal cylinder ribs
Minimal cylinder ribs
• Improves heat dissipation
• Reduces torsion on cylinder
Drive End Bearings1
Oversized double row ball angular contact (drive &
non-drive shafts)
Single row ball (non-drive shaft)
Cylindrical roller
• Increases bearing life
• Better equipped to handle radial & axial loads commonly caused by misaligned V-belt drives
Dual Splash Lubrication1 Common oil sump
Separate oil reservoirs
Separate oil reservoirs
• Simpler maintenance
Gear End Bearings
Roller bearing Single row ball Double row ball • Increases bearing life
Gear Type1 Helical Straight spur Helical• Quiet & smooth mechanical
operation
• Reduces backlash
Gear Attachments1 Spline gear fit Taper gear fitKeyed
interference fit• Eliminates timing loss and
improves reliability
Impeller Tips Serrated Radius Radius
• Improves performance
• Reduces power consumption
• Cooler operating temperatures
Main Air Seal Piston ring Piston ring Piston ring• Longer seal life
• Less wear
Main Oil SealTwo piston ring
seals with slinger and groove
Lip seal Lip seal • Superior oil sealing
Shaft Seal1 & Seal Surface
Viton lip seal with o-rings wear sleeve
Viton lip seal on shaft
Lip seal on shaft
• Improves sealing method
• Extended shaft life
1 Also standard features on the 30 and 70 Series2 Model sizes 4509, 4512 & 4518
45 Series Design Advantages
6
Oversized Bearings for Added Support and Greater Durability• Drive-end double-row angular
contact ball bearings fix the rotor position (3)
• Gear-end roller bearings support each shaft (4)
Shaft Splines Assure Non-Slip Rotor Timing• Helical timing gears are mounted
on shaft splines (6)
• Provides quiet and smooth mechanical operation at all speeds
Dual Splash Lubrication • Reliable splash lubrication at
both gear and drive ends for longer product life (5)
Efficient Lubrication• Slinger ensures lubricant is
distributed to gears and bearings
Model 4504 Model 4506 Model 4509 Model 4512 Model 4518
4
5
Improved Design Provides Leak-Free Operation• Advanced Oil and Air Seals
• Piston rings and flinger maximize seal life in continuous, severe duty applications
7
Striving for More
Single Piece Cylinder Prevents Distortion (1)
• Heavy-duty reinforced cast iron cylinder retains internal clearances
• Provides greater strength and rigidity
Vertical or Horizontal Mounting Configuration • Flex-Mount™ design standard
with each blower
• Flexibility for installing into any new or existing system
Durable Rotors & Shafts • Machined from a single, high-
strength ductile iron casting
• Dynamically balanced
Solid Rotors Eliminate Potential for Vibration• Hollow rotors can become
unbalanced due to build-up of ingested material inside the rotor
Serrated Tips Reduce Power Consumption• Innovative rotor profile provides
tighter clearances
• More air flow with less horsepower
• Precision machined with advanced CNC milling technology
12
3
5
6
Cooler Operating Temperatures• Integral ribs improve heat
dissipation and improve performance (2)
30 Series
Model WT.Port Size
Conn.
Shaft
Diam.A B C D E F G H J K L M N P Q R S T
3004 90 2.5" NPT 1.00 17.20 11.62 8.91 2.06 8.82 12.50 4.00 9.00 4.00 8.06 4.50 6.56 8.36 1.50 4.41 6.25 2.00 4.50
3006 110 3" NPT 1.00 19.20 11.62 8.81 2.06 8.82 12.50 5.50 9.00 5.50 8.06 4.50 6.56 9.36 1.50 4.31 6.25 2.75 4.50
Weights are in pounds and include shipping cartons or pallets.
All dimensions shown in inches.
30 Series Mounting Bolt Hole Diameter = .56 inches.
70 Series
Model WT.Port Size
Conn.
Shaft
Diam.A B C D E F G H J K L M N P Q R S T
7009 740 6" NPT 2.50 32.42 23.62 17.25 5.68 18.00 22.00 12.50 15.00 2.75 15.25 8.25 11.75 17.49 3.50 9.00 11.00 6.25 7.50
7012 850 8" Flange 2.50 35.43 23.62 17.25 5.68 18.00 22.00 15.50 15.00 2.75 15.25 8.25 11.75 18.99 3.50 9.00 11.00 7.75 7.50
7015 940 8" Flange 2.50 38.44 23.62 17.25 5.64 18.00 22.00 18.50 15.00 2.75 15.25 8.25 11.75 20.47 3.50 9.00 11.00 9.25 7.50
7018 990 10" Flange 2.50 41.44 23.62 17.25 5.64 18.00 22.00 21.50 15.00 2.75 15.25 8.25 11.75 21.97 3.50 9.00 11.00 10.75 7.50
7023 1100 12" Flange 2.50 46.44 23.62 17.25 5.62 18.00 22.00 26.50 15.00 2.75 15.25 8.25 11.75 24.47 3.50 9.00 11.00 13.25 7.50
7028 1200 12" Flange 2.50 51.44 23.62 17.25 5.62 18.00 22.00 31.50 15.00 2.75 15.25 8.25 11.75 26.97 3.50 9.00 11.00 15.75 7.50
Weights are in pounds and include shipping cartons or pallets.
All dimensions shown in inches.
70 Series Mounting Bolt Hole Diameter = .88 inches.
QE
B
M
D
NA
P
C
AN
D
SJ
L
RF
SG
K
TH
Q
QE
B
M
D
NA
P
C
AN
D
SJ
L
RF
SG
K
TH
Q
EA
N
D P
C
L
RF
Q
Q
B
K
TH
A
SG
D
J
N
S
M
G
J
EA
N
D P
C
L
RF
Q
Q
B
K
TH
A
SG
D
J
N
S
M
G
J
Dimensional Data8
30 Series Model 3004
70 Series Model 7015
45 Series
Model WT.Port Size
Conn.
Shaft
Diam.A B C D E F G H J K L M N P Q R S T U V
4504 190 4" NPT 1.44 18.01 17.54 11.88 3.43 9.75 17.50 4.87 11.50 5.00 11.35 5.62 9.10 10.05 2.25 4.87 8.75 3.50 5.75 2.44 3.00
4506 220 4" NPT 1.44 21.51 17.54 11.88 4.93 9.75 17.50 6.87 11.50 7.00 11.35 5.62 9.10 12.55 2.25 4.87 8.75 3.50 5.75 3.44 3.50
4509 2604" or
5" NPT1.44 24.45 17.54 11.88 4.93 9.75 17.50 6.87 11.50 7.00 11.35 5.62 9.10 14.03 2.25 4.87 8.75 3.50 5.75 3.44 3.50
4512 300 6" NPT 1.44 27.51 17.54 11.88 4.93 9.75 17.50 9.87 11.50 10.00 11.35 5.62 9.10 15.55 2.25 4.87 8.75 5.00 5.75 4.94 3.50
4518 460 8" Flange 1.44 33.51 17.54 11.88 4.93 13.00 17.50 15.87 11.50 16.00 11.35 5.62 9.10 18.53 2.25 6.50 8.75 8.00 5.75 7.94 3.50
Weights are in pounds and include shipping cartons or pallets. All dimensions shown in inches. 45 Series Mounting Bolt Hole Diameter = .69 inches.
4518 dimensional variations available upon request.
M
G
AN
D
U J
AN
D
S
B
EQ
K
TH
11.75V
Q
P
C
L
RF
V
M
G
AN
D
U J
AN
D
S
B
EQ
K
TH
11.75V
Q
P
C
L
RF
V
9
Flex-Mount™ Design Provides Maximum Installation Versatility • Flex-Mount™ Design and available porting
connectors provide installation flexibility
• Assures interchangeability of existing installed DuroFlow models or compatibility as replacement for most competitive models
• Reduces inventory requirements due to machine flexibility
70 Series Model 7015Also available 7009, 7012, 7018, 7023, 7028
45 Series Model 4509
Model 4518
30 Series
MODEL RPM4 PSIG 6 PSIG 8 PSIG 10 PSIG 12 PSIG 15 PSIG
CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP
30042,9503,5504,000
94121141
2.53.13.6
85112133
3.74.55.2
78105125
4.85.96.8
7299
119
6.07.38.3
6693
113
7.18.79.9
85105
10.812.3
30062,9503,5504,000
146186217
3.74.65.2
133174205
5.46.77.6
123164194
7.28.8
10.0
114154185
8.910.912.4
105146177
10.713.014.7
135165
16.118.3
45 Series
MODEL RPM4 PSIG 6 PSIG 8 PSIG 10 PSIG 12 PSIG 15 PSIG
CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP
45041,7502,9504,000
137271389
3.77.3
11.6
123258375
5.410.215.5
112247364
7.213.019.4
102237354
8.915.923.3
93228345
10.618.827.2
216333
23.133.1
45061,7502,9504,000
214415592
5.510.516.3
196397574
8.114.822.2
181382559
10.619.128.0
167369545
13.223.533.9
155357533
15.827.839.8
340517
34.348.5
45091,7502,9504,000
324626891
8.416.325.8
297600864
12.222.734.6
275577842
16.129.243.4
255558822
19.935.752.1
238540805
23.842.260.9
516781
51.974.1
45121,7502,9504,000
454858
1,210
11.021.032.6
424828
1,180
16.229.644.4
399802
1,155
21.338.356.1
377780
1,133
26.446.967.8
357760
1,113
31.555.579.5
329732
1,085
39.268.597.1
45181,7502,9504,000
6961,3001,830
16.330.245.8
6541,2591,788
24.043.163.3
6181,2231,752
31.756.180.9
5871,1921,721
39.369.198.5
70 Series
MODEL RPM4 PSIG 6 PSIG 8 PSIG 10 PSIG 12 PSIG 15 PSIG
CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP
70091,5001,8002,650
622799
1,300
15.819.129.3
563740
1,241
23.528.442.9
513690
1,191
31.237.756.5
469646
1,147
38.946.970.2
429606
1,108
46.756.283.8
5521,054
70.1104.3
70121,5001,8002,650
8531,0901,762
21.025.438.5
7791,0161,687
31.437.856.8
716953
1,624
41.750.275.0
660897
1,569
52.062.693.3
610847
1,519
62.475.0
111.5779
1,45193.6
138.9
70151,5001,8002,650
1,0881,3822,215
26.031.447.3
1,0021,2962,129
38.846.869.9
9291,2232,056
51.662.292.6
8661,1601,993
64.577.5
115.2
8081,1021,935
77.392.9
137.91,0241,857
116.0171.8
70181,5001,8002,650
1,3221,6762,679
31.237.756.5
1,2211,5752,578
46.756.283.8
1,1361,4902,493
62.174.7
111.1
1,0611,4152,418
77.593.2
138.3
9931,3082,310
93.0111.8165.6
1,2112,214
139.5206.5
70231,5001,8002,650
1,7092,1623,370
41.951.580.8
1,5782,0373,245
61.675.2
115.0
1,4791,9323,140
81.498.9
149.2
1.3861,8393,047
101.1122.6183.5
1,3031,7562,964
120.9146.3217.7
70281,5001,8002,600
2,0942,6464,118
51.463.4
100.3
1,9442,4963,968
75.492.2
142.0
1,8182,3703,842
99.5121.1183.8
1,7072,2593,731
123.6150.0225.5
Performance based on inlet air at standard temperature of 68˚F, an ambient pressure of 14.7 psia and 36% relative humidity. For performance at non-standard conditions, contact your authorized Gardner Denver representative.
Pressure Performance Data
10
30 Series
MODEL RPM4" Hg 6" Hg 8" Hg 10" Hg 12" Hg 14" Hg 15" Hg
CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP
30042,9503,5504,000
104131151
1.31.72.0
96123143
1.92.42.8
88115135
2.53.13.6
80107127
3.03.84.4
7299
119
3.64.55.1
90110
5.15.9 106 6.3
30062,9503,5504,000
159200231
1.92.42.8
148189219
2.83.54.0
137178208
3.64.55.2
126167197
4.55.56.3
114155186
5.46.67.5
102142173
6.27.68.7
136166
8.19.2
45 Series
MODEL RPM4" Hg 6" Hg 8" Hg 10" Hg 12" Hg 14" Hg 15" Hg 16" Hg
CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP
45041,7502,9504,000
151286403
2.04.27.1
139273391
2.85.58.8
127262379
3.66.8
10.5
115250367
4.48.1
12.1
103237355
5.29.4
13.8224341
10.715.5 334 16.3 326 17.1
45061,7502,9504,000
233435611
2.95.89.7
217418595
4.17.8
12.3
201402579
5.39.8
14.9
185386563
6.611.817.5
168369546
7.813.820.0
351527
15.822.6
341517
16.823.9
330507
17.825.2
45091,7502,9504,000
352655919
4.49.2
15.7
328631895
6.212.219.5
305607872
8.115.123.3
281584848
9.918.127.0
257559824
11.721.130.8
532797
24.034.6
517782
25.536.5
502766
27.038.4
45121,7502,9504,000
487890
1,243
5.711.719.5
459863
1,215
8.215.724.6
433836
1,189
10.619.729.8
406809
1,162
13.123.734.9
378781
1,134
15.627.740.0
347750
1,103
18.031.745.2
7341,087
33.747.8
7161,069
35.750.3
45181,7502,9504,000
7411,3461,875
8.316.426.5
7031,3081,837
12.022.534.4
6661,2711,800
15.828.642.3
6281,2331,762
19.534.750.2
5891,1941,723
23.240.858.2
5461,1511,680
26.946.866.1
1,1281,657
49.970.0
1,1031,632
52.974.0
70 Series
MODEL RPM4" Hg 6" Hg 8" Hg 10" Hg 12" Hg 14" Hg 15" Hg 16" Hg
CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP CFM BHP
70091,5001,8002,650
687864
1,365
7.99.7
15.4
632809
1,311
11.714.322.1
580757
1,259
15.518.828.8
528705
1,206
19.323.435.5
472649
1,151
23.127.942.2
412589
1,090
26.932.548.9 1,058 52.2 1,023 55.6
70121,5001,8002,650
9351,1721,844
10.512.819.9
8661,1031,775
15.618.928.9
8011,0381,709
20.725.037.9
734971
1,634
25.731.146.8
665902
1,573
30.837.255.8
589826
1,497
35.943.364.8
7841,456
46.369.3 1,412 73.7
70151,5001,8002,650
1,1821,4762,309
13.015.724.2
1,1031,3972,230
19.323.335.4
1,0271,3212,154
25.530.846.5
9511,2452,078
31.838.457.6
8701,1641,997
38.146.068.7
7831,0771,910
44.453.579.9
1,0291,862
57.385.4 1,812 91.0
70181,5001,8002,650
1,4321,7862,789
15.518.828.8
1,3401,6942,697
23.127.942.2
1,2511,6052,608
30.737.055.6
1,1611,5152,518
38.346.169.0
1,0671,4212,424
45.955.282.4
9641,3182,321
53.464.395.8
1,2622,265
68.9102.5 2,205 109.2
70231,5001,8002,600
1,8472,3003,508
21.827.445.9
1,7322,1853,393
31.539.062.7
1,6222,0753,283
41.250.679.6
1,5101,9633,171
50.962.396.4
1,3931,8463,054
60.673.9
113.2
1,2661,7192,927
70.385.6
130.01,6502,858
91.4138.4 2,784 146.8
70281,5001,8002,600
2,2582,8104,282
26.934.057.9
2,1212,6734,145
38.748.278.4
1,9892,5414,013
50.562.498.9
1,8552,4073,879
62.476.5
119.4
1,7152,2673,739
74.290.7
139.8
1,5632,1153,587
86.0104.9160.3
2,0323,504
112.0170.6 3,415 180.8
Performance based on inlet air at standard temperature of 68˚F, an ambient pressure of 14.7 psia and 36% relative humidity. For performance at non-standard conditions, contact your authorized Gardner Denver representative.
Vacuum Performance Data
11
www.GardnerDenverProducts.com [email protected]
Gardner Denver Industrial Products Group1800 Gardner Expressway, Quincy, IL 62305
Customer Service Department Telephone: (800) 682-9868 FAX: (217) 221-8780
©2009 Gardner Denver, Inc. Litho in U.S.A. PD-DF-FAM 3rd Ed. 4/09
Genuine Gardner Denver Parts and Lubricants• Maintain the Gardner Denver performance advantage and
reliability with Genuine GD Replacement Parts
• Protect your Gardner Denver investment with AEON® PD, the only lubricant specially formulated for all blowers in any environment
– Now available:
>> AEON® PD-XD (eXtreme Duty)
>> Designed specifically for high ambient and high discharge temperature applications
– Also available:
>> AEON® PD (standard applications)
>> AEON® PD-FG (Food Grade)
Quality Promise• Gardner Denver industrial blowers are manufactured
under rigid ISO 9001 quality standards
• All models are thoroughly tested to meet the highest performance standards for unequaled service life under the most severe operating conditions
Gardner Denver Redefines the Perception of RemanufacturedReman (re man´) n. A Gardner Denver positive displacement blower expertly assembled from genuine remanufactured and new parts
• Must pass a slip test and a full-load, hot run test before shipment
• Standard new product warranty included
• The final word when repair or replacement is required
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