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200 South Ridge RoadHesston, Kansas

67062

Hustler® Super Z®

Parts Manual

122506EX_0118 c-1

Table of Contents

General InformationService Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Options Available From Your Dealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Hardware Description Codes & Abbreviations . . . . . . . . . . . . . . . . . . . . 1-2Standard Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Section 2Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2Engine Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Section 3Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2Hydraulic Reservoir. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6Left Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8Right Pump Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10Oil Cooler Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14Steering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16Steering Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18Steering Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20LS Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24RS Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

Section 4Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Section 5Engine, Kawasaki FX850V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2Engine, Kawasaki FX1000V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6Engine Service Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Section 6Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

Section 754" Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-254" Deck Pulleys & Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-454" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-660" Side Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-860" Side Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . 7-1060" Side Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1260" Rear Discharge Service Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

c-2 122506EX_0118

60" Rear Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . 7-1660" Rear Discharge Dust Shield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2060" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

Section 8Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

122506EX_0118 1-1

General Information

This manual covers Hustler® Super Z® models: 938100EX, 938118EX, & 938126EX.

Service Literature

Options Available From Your Dealer

Note: When ordering parts, you must use the part number as shown for each part, not the index number. Always give the model and serial number to your parts and service representative.

Note: Items sold in bulk such as seals and hoses are sold by the foot.

Using This Manual

This manual is part of a service package for the Hustler® mowers. Use of this manual in conjunction with other Hustler® mower and component manuals will provide the information necessary to service and maintain Hustler® mowers.

This Parts Manual provides a complete parts listing for the unit. Use this manual when ordering parts. Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed necessary, without noti-fication. If a change has been made to your machine which is not reflected in this parts manual, see your authorized dealer for current information and parts.

The Service Manual is a service guide for use by Service Technicians. It provides the necessary information needed to perform normal maintenance requirements on these units.

The Operator's Manual provides fundamental operational information and operational safety that is needed when oper-ating the mower.

The component manuals are furnished by the various manufacturers to be used for the troubleshooting and servicing of their products.

PART NO. DESCRIPTION606230 OPERATOR’S MANUAL117586 WARRANTY STATEMENT117588 GENERAL SERVICE MANUAL

PART NO. DESCRIPTION PART NO. DESCRIPTION935460 BAC-VAC CATCHER 113907 54" SAND KIT935478 3-BAG CATCHER 113679 60" SAND KIT121923 54" CATCHER ADAPTER KIT 353961 STEERING LEVER EXTENSION KIT113903 60" CATCHER ADAPTER KIT 116840 60" STRIPE KIT113721 54" MULCH KIT (SD DECKS ONLY) 116304 54" VX4 HIGH VACUUM KIT113722 60" MULCH KIT (SD DECKS ONLY) 116305 60" VX4 HIGH VACUUM KIT603167 FLEX FORK KIT 113911 DUAL REAR ANTI-SCALP KIT (60"/66" DECKS)113932 HYDRAULIC DECK LIFT KIT 113910 SINGLE REAR ANTI-SCALP KIT (54"/60"/66"/72" DECKS)117147 LIGHT KIT 113937 DUAL REAR ANTI-SCALP KIT (72" DECKS)110467 BEACON KIT 789537 SEMI-PNEUMATIC TIRE/WHEEL110469 FLASHER KIT 119288 ISOLATOR KIT (GRAMMER SEAT)

1-2 122506EX_0118

Hardware Description Codes & Abbreviations

The following codes are used throughout this parts manual. Refer to this list when ordering parts.

ABBREVIATIONCARRIAGE BOLT MACHINE BUSHINGCLEVIS PIN MACHINE SCREWCLIP NUT NUTCOTTER PIN SELF TAPPING CAP SCREWCAP SCREW SOCKET HEADCUP WASHER SHOULDER BOLTFENDER WASHER SET SCREWFLAT WASHER OUTSIDE DIAMETERHEX HEAD INSIDE DIAMETERLOCK WASHER WELD NUT

Standard Torques

The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener.

SIZE FT-LBS N•M SIZE FT-LBS N•M

DESCRIPTION ABBREVIATION DESCRIPTIONCB MBCE MSCN NTCP SCCS SHCW SB

FDRW SSFW ODHX IDLW WN

.250 8.2 11.1 M3 1 1.3

.312 17 23 M4 2.2 3

.375 30 40 M5 4.5 6.1

.438 48 65 M6 7.7 10.4

.500 73 99 M8 18.5 25

.562 105 143 M10 37 50

.625 145 200 M12 64 87

.750 260 350 M14 80 108.5

.875 420 565 M16 160 2151.00 625 850 M20 320 435

M24 555 750

122506EX_0118 2-1

Section 2

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Engine Guard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2-2 122506EX_0118

Frame

1

3

4

5

6

6

6

7

7

8

9

1

2

10

8

2

10

122506EX_0118 2-3

Frame

INDEX NO. PART NO. QTY.

54" SD FRAME (WITH DECALS, RIVET NUTS, BUMPERS & GREASE FITTINGS)60" SD FRAME (WITH DECALS, RIVET NUTS, BUMPERS & GREASE FITTINGS)60" RD FRAME (WITH DECALS, RIVET NUTS, BUMPERS & GREASE FITTINGS)BUMPERDECK HEIGHT DECALSAFE OPERATION DECALSERIAL NUMBER / SPEC DECAL3/8-16 THREAD RIVET NUT1/2-13 THREAD RIVET NUTHOT DECALHUSTLER ID DECALGREASE FITTING STRAIGHT

NOTES:

1. Serial number decal. In the event the serial number decal becomes damaged or illegible, please contact your dealer to order a replacement.

DESCRIPTION

1 553269 1

553159 1

553158 1

2 781880 43 781427 14 601993 15 N/A 16 808493 47 600961 48 602041 29 602407 1

10 015495 4

2-4 122506EX_0118

Engine Guard

8

1

1

4

56

9

2

3

7

7

3

1

122506EX_0118 2-5

Engine Guard


BUMPER (WITH DECAL)H LOGO DECALCB .375-16 X 1.00 G5 ZNYHITCHFW .531 X 1.063 X .175CS .500-13 X 1.25 HX G5NT .375-16 FLK G5MUFFLER GUARDSHIELD

NOTES:

1. Part of the Wheel & Tire Assembly.

DESCRIPTION

1 553457 12 604352 13 025395 44 124385-1 15 767962 46 705954 47 016899 48 121403 19 377994 2

2-6 122506EX_0118

122506EX_0118 3-1

Section 3

Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

Hydraulic Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Left Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Right Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Oil Cooler Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Pump Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16

Steering Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18

Steering Cover Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-20

LS Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-24

RS Steering Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-26

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

3-2 122506EX_0118

Hydraulic System

1

2

3 6

34

5

10

7

8

9

12

138

1415

311

148

13

12

113

122506EX_0118 3-3

Hydraulic System


RESERVOIR ASSEMBLYCS .375-16 X .625 HX G5FW .379 X .813 X .063CS .375-16 X 1.00 HX G5VIBRATION MOUNTHYDRAULIC OIL COOLERNT .500-13 HX G5 ZNYCFW .531 X 1.063 X .175RS PUMP ASSEMBLYLS PUMP ASSEMBLYNT .375-16 HX G5 ZNYMOTOR ASSEMBLYNT .500-13 UNT LK G8CS .500-13 X 2.50 SQ G5CB .500-13 X 1.50 FULL

NOTES:

DESCRIPTION

1 N/A 12 056069 13 767954 64 036244 25 601571 16 601356 17 008193 48 767962 129 N/A 110 N/A 111 054502 312 N/A 213 023317 814 602256 815 028274 4

3-4 122506EX_0118

Hydraulic Reservoir

1

23 5

4

6

10

59

4

4

47

7

8

1

122506EX_0118 3-5

Hydraulic Reservoir


BREATHER CAPSTRAINERHYDRAULIC RESERVOIRHOSE CLAMPPUMP SUCTION HOSEFITTING, -8MORB/-8BT STRSPRING CLAMPCOOLER-RES HOSEFITTING, -8MORB HEX PLUGHYDRAULIC SUCTION FILTER

NOTES:

1. Torque the filter to 200–240 in-lbs.

DESCRIPTION

1 032763 12 032771 13 606088 14 700484 45 603045 26 601523 17 601001 28 603819 19 781658 110 602768X 1

3-6 122506EX_0118

Motor Assembly

1

2

4

3


MOTORFTG, 90°-10 MORB/-8 MORFSCASTLE NUTWOODRUFF KEYSEAL KIT (NOT SHOWN)

NOTES:

DESCRIPTION

1 606089 12 781526 23 065516 14 064337 15 748806 1

122506EX_0118 3-7

This page intentionally left blank.

3-8 122506EX_0118

Left Pump Assembly

1

11

2

3

6

13

7

8

9

10 1

2

12

2

54

122506EX_0118 3-9

Left Pump Assembly


PUMPSPRING CLAMPPUMP DRAIN HOSEPUMP DRAIN HOSEFTG, T -8 MORB/BT/BTO-RING TUBE ADAPTER 45CS .250-20 X 1.50 HX G5FW .281 X .625 X .051/.080HPUMP ARMNT .250-20 HX ZY NLFTG, 90°-8MORB/-8MORFSTUBE, LP-TM LT LOOPTUBE, RP-BM LT LOOPSEAL KIT (NOT SHOWN)

NOTES:

1. Torque to 8.2 ft-lbs.

DESCRIPTION

1 605759 12 601001 43 606102 14 606101 15 606100 16 744854 17 008581 18 768515 19 604831 1

10 068551 111 781542 212 604334 113 604335 114 784983 1

3-10 122506EX_0118

Right Pump Assembly

1

4

3

6

7

8

101

9

5

2

122506EX_0118 3-11

Right Pump Assembly


PUMPO-RING TUBE ADAPTER 45FTG, -8MORB/-8BT STRFTG, 90°-8MORB/-8MORFSTUBE, LP-TM RT LOOPTUBE, RP-BM RT LOOPCS .250-20 X 1.50 HX G5FW .281 X .625 X .051/.080HPUMP ARMNT .250-20 HX ZY NLSEAL KIT (NOT SHOWN)

NOTES:

1. Torque to 8.2 ft-lbs.

DESCRIPTION

1 605760 12 744854 13 601523 14 781542 25 604333 16 604332 17 008581 18 768515 19 604831 1

10 068551 111 784983 1

3-12 122506EX_0118

Oil Cooler Mount

12

3

3

4

5

5

55

6

6

7

8

910

11

113

12

1314 15

15

OIL COOLER

17

17

122506EX_0118 3-13

Oil Cooler Mount


OIL COOLER MOUNTCS .250-20 X 2.00 HX G5 ZFW .281 X .625 X .066CB .312-18 X .75 FUL ZNFW .379 X .813 X .063NT .375-16 HX G5 ZNYOIL COOLER SCREEN8" ELECTRIC FANCS .250-20 X 1.00 HX G5ELECTRIC FAN FOOTNT .250-20 HX ZY NLAIR DEFLECTORNT .312-18 HX G5FW .343 X .687 X .051/.080HCS .375-16 X 1.00 HX G5WIRE TIE (NOT SHOWN)GM 1.12 X 1.75 X 1.37 X .12

NOTES:

DESCRIPTION

1 117196 12 704163 43 768515 164 016253 25 767954 86 054502 47 109401 18 601357 19 056077 410 601538 411 068551 812 123687-3 113 034272 214 768523 215 036244 416 000430 517 706531 2

3-14 122506EX_0118

Pump Drive

1

2

1

5

14

20

21

22

23

16

26

24

1815

10

3

25

28

2

2

15

1017

7

1211

8

9

13

14

27

1716

19

4

3

13 213

6

122506EX_0118 3-15

Pump Drive


CS .500-13 X 5.00 HX G5FW .510 X 2.15 X .187 SPLKEY 1/4 SQ X 1.50 LGCLUTCH HARNESS PIGTAILPULLEY 6.67 OP X 1.125 SHFTCLUTCH KITFW .453 X 1.12 X .119 HRDCS .437-20 X 3.00 HX G5 P85NT .312-18 HX G5FW .343 X .687 X .051/.080HCLUTCH ANCHORCS .312-18 X 1.00 HX G5SS .312-18 X .75 SQ-HDPULLEY 7.35 OP X .875 SHFTKEY 1/4 SQ X 1.12 LONGNT .375-16 HX G5 ZNYFW .379 X .813 X .063CS .625-11 X 1.75 HX G56" IDLER PULLEYIDLER PIVOT BUSHINGTENSIONERIDLER PIVOT BUSHINGFW .531 X 1.063 X .175NT .500-13 HX G8 ZY NLGREASE FITTING STRAIGHTIDLER SPRINGEB, .375-16 X 3.00 FULL THDBELT, 64.89" B B-SECTION

NOTES:

1. Torque to 45–48 ft-lbs. Replace (do not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.

2. Torque to 12–15 ft-lbs.3. Torque to 71–75 ft-lbs. The tensioner must pivot freely.

DESCRIPTION

1 051151 12 344267 13 212076 14 791251 15 603734 16 603336K 17 602680 18 785048 19 034272 2

10 768523 411 113347 112 036236 213 083196 414 602754 215 210146 216 054502 217 767954 218 025007 119 603783 120 602880 121 115536 122 602879 123 767962 124 781567 125 015495 126 601016 127 601486 128 604208 1

3-16 122506EX_0118

Steering

1

54

56

9

10

7

11

58

58

56

13

11

14

PUMP ASSEMBLY

2

3

12

RIGHT SIDE SHOWNLEFT SIDE SIMILAR

15

122506EX_0118 3-17

Steering


STEERING COVER ASSEMBLYSUPER Z DECALHANDLE (WITH GRIP)GRIPCS .375-16 X 1.00 HX G5FW .379 X .813 X .063CS .375-16 X .75 HX G5SWITCHNT .375-16 HX G5 ZNYDAMPERBALL STUDFW .343 X .687 X .051/.080HLW .325 INT-EXT TOOTHNT .312-18 HX G5 FLK ZNYCNT .312-24 HX G5 NL ZNBUSHING

NOTES:

DESCRIPTION

1 N/A 12 605670 13 109839 2

781260 24 036244 45 767954 126 055822 47 601087 28 054502 49 795351 2

10 781922 211 768523 612 029876 213 016832 214 023655 215 781153 4

3-18 122506EX_0118

Steering Assembly

3

3

5

64

1

7

7

5

4

2

64

4

8

122506EX_0118 3-19

Steering Assembly


RS STEERING BOX ASSEMBLYLS STEERING BOX ASSEMBLYNT .312-24 HX NL G5FW .343 X .687 X .051/.080HNT .312-18 HX G5BALL STUDFW .344 X 1.00 X .12 HRD ZPUMP ROD ADJUSTER

NOTES:

DESCRIPTION

1 N/A 12 N/A 13 023655 24 768523 65 034272 26 781922 27 712927 28 781286 2

3-20 122506EX_0118

Steering Cover Assembly

11

11

13

12

10

9

14

12

122506EX_0118 3-21



STEERING COVER (WITH DECAL)BUSHINGFW .750 X 1.50 X .156 ZNLOCK COLLAR .757 IDSTEER PIVOT TUBEGM .50 X 1.00 X .75 X .12

NOTES:

DESCRIPTION

9 551752 110 781153 211 603078 212 784439 213 113007 114 080358 1

3-22 122506EX_0118


15

16

15

16

17

17A

A

122506EX_0118 3-23



NT .500-13 HX JAM ZNYCSS .500-13 X 2.00 SHWEAR TAPE

NOTES:

DESCRIPTION

15 053199 216 797738 217 722199 11"

WEAR TAPE LENGTH

5.5" ± 0.3"A

3-24 122506EX_0118

LS Steering Box Assembly

1

3

43

2

6

6

9

8

5

4

3

2

7

3

7

122506EX_0118 3-25

LS Steering Box Assembly


STEERING ARMNT .375-16 HX G5 ZY NLFW .379 X .813 X .063CS .375-16 X 1.75 HX G5LS STEERING BOXBUSHINGSTEERLEVER BUSHINGGM .750 X .188 X 1.00 X .12SS .500-13 X 2.00 SH ZY

NOTES:

DESCRIPTION

1 113575 12 086660 33 767954 64 705178 35 112899 16 781153 27 348862 28 047456 19 797738 1

3-26 122506EX_0118

RS Steering Box Assembly

1

3

43

2

6

6

9

8

5

4

3

2

7

3

7

122506EX_0118 3-27

RS Steering Box Assembly


STEERING ARMNT .375-16 HX G5 ZY NLFW .379 X .813 X .063CS .375-16 X 1.75 HX G5RS STEERING BOXBUSHINGSTEERLEVER BUSHINGGM .750 X .188 X 1.00 X .12SS .500-13 X 2.00 SH ZY

NOTES:

DESCRIPTION

1 113575 12 086660 33 767954 64 705178 35 112898 16 781153 27 348862 28 047456 19 797738 1

3-28 122506EX_0118

Brake

1

2

3

5 3

4

4

8

6

2

10

7 82

119

12

4

13

2

1014

15

16

17

123

18

16

LEFT SIDE SHOWNRIGHT SIDE SIMILAR

7

2

STEERINGARM

122506EX_0118 3-29

Brake


NT .375-16 HX ZY NLFW .379 X .813 X .063NT .312-24 HX NL G5FW .343 X .687 X .051/.080HBRAKE ROD ASSEMBLYLS BRAKE BELLCRANKRS BRAKE BELLCRANK (NOT SHOWN)BUSHINGNT .375-16 HX G5 ZNYBRAKE LINK TURNBUCKLECS .375-16 X 1.375 HX G5CS .375-16 X 4.50 HX G5NT .312-18 HX G5BRAKE ARMCB .312-18 X 1.00 FULL ZNCS .312-18 X .75 HX G8 FLKHUB ASSEMBLY (WITH STUDS)BRAKE ASSEMBLYWHEEL STUD LUG 1/2-20

NOTES:

1. Included with the wheel motor.2. Torque to 220–240 ft-lbs.3. Torque to 27 ft-lbs. Replace (do not reuse) the cap screw if it is removed

or loosened. Use only hand tools to install this fastener.

DESCRIPTION

1 086660 22 767954 123 023655 44 768523 125 781583 26 112907 1

112906 17 765339 48 054502 49 350397 2

10 005116 411 052514 212 034272 413 111309 214 037887 415 604461 816 602384 217 602383 218 606124 5

3-30 122506EX_0118

122506EX_0118 4-1

Section 4

Wheel & Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

Front Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Drive Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-2 122506EX_0118

Wheel & Tire

123

5

5

6

8

9

10 1

4

1112

7

1512

1314

1413

1112

122506EX_0118 4-3

Wheel & Tire

NOTES:

1. Torque to 65–75 ft-lbs.

INDEX NO. PART NO. QTY. DESCRIPTION

1 705954 2 CS .500-13 X 1.25 HX G5 ZN2 798603 2 FW .515 X 1.65 X .125 HD ZY3 601375 2 O-RING, SAE-144 603153 2 DUST CAP5 784223 4 BEARING6 387035 2 SPACER 1.07 X 1.312 X 2.797 603164 2 DISC BEARING8 N/A 2 FRONT TIRE SUB-ASSEMBLY9 782078 2 TIRE/WHEEL ASSEMBLY 24 X 9.5 X 12 (54" MOWERS)

601238 2 TIRE/WHEEL ASSEMBLY 24 X 12 X 12 (60" MOWERS)10 061077 10 WHEEL NUT11 068239 2 CS .500-13 X 4.50 HX G512 767962 4 FW .531 X 1.063 X .17513 602345 2 SPACER 3.22 14 602263 2 PLASTIC WHEEL15 008193 2 NT .500-13 HX G5 ZNYC

4-4 122506EX_0118

Front Wheel Breakdown

2

3

5

1

3

4

10

7

8

69

6

5

RIGHT SIDE SHOWNLEFT SIDE SIMILAR

122506EX_0118 4-5

Front Wheel Breakdown


FORK, HEAVY DUTYFORKNT .750-10 HX ZY NLFW .760 X 1.625 X .08 ZNYCCS .750-10 X 9.50 HX ZYTIRE/WHEEL ASSEMBLY 13 X 6.50BEARINGVALVE STEMBEARING SPACERTIRE WHEEL

NOTES:

DESCRIPTION

1 116890 1113621 1

2 061101 13 025296 24 041475 15 604898 16 039677 27 019521 18 782771 19 604843 110 747832 1

4-6 122506EX_0118

Drive Wheel Breakdown

1

2

3

782078 TIRE/WHEEL ASSEMBLY (54" MOWER)


TIRE 24 X 9.50-12WHEEL 12 X 7VALVE STEM

601238 TIRE/WHEEL ASSEMBLY (60" MOWER)


TIRE 24 X 12-12WHEEL 12 X 8.50VALVE STEM

784058 TIRE/WHEEL ASSEMBLY (66"/72" MOWERS)


TIRE 24 X 12-12WHEEL 12 X 8.50VALVE STEM

NOTES:

DESCRIPTION

1 782284 12 782086 13 019521 1

DESCRIPTION

1 781245 12 796250 13 019521 1

DESCRIPTION

1 781245 12 784066 13 019521 1

122506EX_0118 5-1

Section 5

Engine, Kawasaki FX850V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Engine, Kawasaki FX1000V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Engine Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

5-2 122506EX_0118

Engine, Kawasaki FX850V1 2

7

5

9

10

15

11

1213

2

3

4

3

4

1 40AFUSE1

BLK

81

PUR

BLK

RED/BLK

1YEL/BLK

9

51

16

2

14

6

5

1

2

122506EX_0118 5-3

Engine, Kawasaki FX850V


KAWASAKI FX850V ENGINEAIR FILTER INDICATORELBOW STREET FITTINGCS M8 X 1.25 X 16 HX FL 10.9FW .343 X .687 X .051/.080HNEGATIVE BATTERY CABLELW .312 INT-EXT TOOTHPOSITIVE BATTERY CABLENT .312-18 HX G5HOSE CLAMPFW .379 X .813 X .063CS .375-16 X 1.25 HX G8 P85CB .312-18 X 1.25 ZNYCMUFFLEROIL DRAIN VALVEWIRE TIE

NOTES:

1. Part of the wire harness.2. Supplied with the engine.3. Torque to 12 ft-lbs plus 60° rotation of the cap screw head. Replace (do

not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.

4. Torque to 17 ft-lbs.

DESCRIPTION

1 N/A 12 788943 13 601216 14 720516 15 768523 66 605155 17 029876 18 604029 19 034272 2

10 045088 111 767954 412 602580 413 602827 114 603012 115 796524 116 000331 4

5-4 122506EX_0118


FUELVALVE

VAPORTEE

SEATSUPPORT

18

195

22 20

18

24

21

195

A

B

17

23

16


CLAMP, 3/16"HOSE CLAMPCS .312-18 X 1.00 HX G53/16" VAPOR LINELOOP CLAMPBRACENT .312-18 HX FLK ZNYC1/4" FUEL LINE

NOTES:

DESCRIPTION

17 603112 118 000323 219 036236 320 603326 34"21 043570 122 114578 123 016832 324 015818 17"

FUEL & VAPOR LINE LENGTHS

17" VALVE TO ENGINE (FUEL)

34" TEE TO ENGINE (VAPOR)

A

B

122506EX_0118 5-5


5-6 122506EX_0118


1

4

16

7

1017

23

27

28

23 2624

976

97

25

5

2018

A

1

B

2

3

FUELVALVE

VAPORTEE

SEATSUPPORT

23

BLK

40A

5 6 79

10

11

YEL/BLK

19

2

1

1PUR

1PUR

15

7

10

BLK

8

22

RED/BLK

42

13

15

14 127

15

7

21

11

FUSE

1

122506EX_0118 5-7



KAWASAKI FX1000V ENGINEAIR FILTER INDICATORELBOW STREET FITTINGOIL DRAIN VALVENT .312-18 HX FLKLOOP CLAMPFW .343 X .687 X .051/.080HLW .312 INT-EXT TOOTHCS .312-18 X 1.00 HX G5NT .312-18 HX G5THROTTLE WIRE BRACKETRS MUFFFLER BRACKETCB .312-18 X .75 FUL ZNLS MUFFLER BRACKETCS M8 X 1.25 X 16 HX FL 10.9MUFFLERHOSE CLAMPCB .312-18 X 1.25 ZNYCFW .379 X .813 X .063CS .375-16 X 1.25 HX G8 P85NEGATIVE BATTERY CABLEPOSITIVE BATTERY CABLEHOSE CLAMP1/4" FUEL LINEBRACEWIRE TIE3/16" VAPOR LINE3/16" HOSE CLAMP

NOTES:

1. Part of the wire harness.2. Supplied with the engine.3. Torque to 12 ft-lbs plus 60° rotation of the cap screw head. Replace (do

not reuse) the cap screw if it is removed or loosened. Use only hand tools to install this fastener.


DESCRIPTION

1 N/A 12 788943 13 601216 14 796524 15 016832 46 043570 27 768523 98 029876 19 036236 410 034272 411 606205 112 122504 113 016253 214 122505 115 720516 716 606040 117 045088 118 602827 119 767954 420 602580 421 605155 122 604029 123 000323 224 015818 14"25 114578 126 000331 527 603326 34"28 603112 1


14" VALVE TO ENGINE (FUEL)

34" TEE TO ENGINE (VAPOR)

A

B

5-8 122506EX_0118

Engine Service Parts

12 3

5

4


MAIN AIR FILTERSAFETY AIR FILTERIN-LINE FUEL FILTERVACUATOR VALVEOIL FILTER

NOTES:

DESCRIPTION

1 785261 12 785279 13 068478 14 763318 15 603138 1

122506EX_0118 5-9


5-10 122506EX_0118

Fuel System

A

1

2

47

56

56

5

5

97

4

48

811

121314

15 1011

13 1212

15

14

10

11

1

3

1716

18

19

1716

1617

B

CF

E

1

1

1

2

D

4

10

122506EX_0118 5-11

Fuel System


RATCHETING GAS CAP, 3.5"LS FUEL TANKRS FUEL TANKHOSE CLAMP3/16" VAPOR LINE3/16" PLASTIC TEE1/4" FUEL LINEFUEL VALVE 3-WAYVAPOR SYSTEM FILTERFW .406 X 1.00 X .12 HRD ZCS .375-16 X .75 HX G5CS .312-18 X 1.00 HX G5FW .343 X .687 X .051/.080HLOOP CLAMPNT .312-18 HX FLKCS .250-20 X .50 HX G5FW .281 X .625 X .066TANK COVERTANK COVERWIRE TIE (NOT SHOWN)

NOTES:

1. Torque to 16 ft-lbs.2. Part of the wire harness.

DESCRIPTION

1 603807 22 605102 13 605101 14 000323 45 603326 74"6 604281 27 015818 66"8 745059 19 604323 110 712919 1011 055822 1012 036236 313 768523 314 043570 315 016832 316 055947 417 768515 418 115998 119 115999 120 000331 1


17" LEFT TANK TO TEE (VAPOR)

24" TEE TO TEE (VAPOR)

24" RIGHT TANK TO TEE (VAPOR)

9" TEE TO FILTER (VAPOR)

44" RIGHT TANK TO VALVE (FUEL)

22" LEFT TANK TO VALVE (FUEL)

A

BCDEF

5-12 122506EX_0118

122506EX_0118 6-1

Section 6

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6-2 122506EX_0118

Battery

2

3

5

NEGATIVEBATTERYCABLE

POSITIVEBATTERYCABLE

4

1

122506EX_0118 6-3

Battery


WIRE TIEBATTERY STRAPCS .312-18 X 5.00 HX G5FW .343 X .687 X .051/.080HCN .312-18 X .20 MAX THK

NOTES:

1. When performing service on the mower, disconnect the negative (black) battery cable and do not reconnect it to the battery until ready to start the engine.

DESCRIPTION

1 000331 32 124387-1 13 050823 24 768523 25 601069 2

6-4 122506EX_0118

Instrument Panel

1

1

3

2

4

5

6

79

10

8

11

8

14

10131

12

17

16

15 18

20A10A FUSES

16

15

1920

2120

22

23

FUEL SENDERPART OF FUELTANK ASSY

AUXILIARYCONNECTION

25

26YEL/ ORG

27

BLK

122506EX_0118 6-5

Instrument Panel


CHOKE CABLEKNOBCB 10-24 X .500 ZYNCPTO SWITCHRED INDICATOR LIGHTFUEL DISPLAY/HOUR METERKEY ASSEMBLYIGNITION SWITCHRELAY CONTROL MODULENT #10-24 HX NL ZNINSTRUMENT PANEL (WITH DECAL)CS 10-24 X .75 HX FLK ZNFW .219 X .500 X .048THROTTLE CABLE 60"CS .250-20 X .50 HX G5FW .281 X .625 X .066WIRE TIEINSTRUMENT PANEL DECALCS .312-18 X .75 HX G5FW .343 X .687 X .051/.080HLOOP CLAMPNT .312-18 HX G5WIRE HARNESSWIRE TIE (NOT SHOWN)CLUTCH CONNECTOR REPAIR KITWIRE HARNESSFUSE HOLDER

NOTES:

1. Part of the wire harness.

DESCRIPTION

1 601095 12 603523 13 601098 24 776476 15 712257 16 606068 17 785808 18 045898 19 604373 110 059832 411 553453 112 063198 213 704932 214 603409 115 055947 416 768515 417 000430 118 606075 119 034280 120 768523 221 043570 122 034272 123 604241 124 000331 825 114052 126 604430 127 601047 1

6-6 122506EX_0118

122506EX_0118 7-1

Section 7

54" Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

54" Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4

54" Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

60" Side Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

60" Side Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . 7-10

60" Side Discharge Deck. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

60" Rear Discharge Service Deck . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

60" Rear Discharge Deck Pulleys & Spindles . . . . . . . . . . . . . . . . . 7-16

60" Rear Discharge Dust Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20

60" Rear Discharge Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

Deck Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

7-2 122506EX_0118

54" Service Deck

3

1

2

2

4

5

8

6

7

122506EX_0118 7-3

54" Service Deck


54" DECK (WITH DECALS & HARDWARE)CN .312-18 X .20 MAX THKBELT ROUTING DECALTHROWN OBJECTS DECALDECK DANGERS DECALVX4 TECHNOLOGY DECAL54" DECK ID DECALDANGER/CHUTE DECAL

NOTES:

DESCRIPTION

1 553085 12 601069 43 781419 14 601892 15 601837 16 603092 17 799171 18 604221 1

7-4 122506EX_0118

54" Deck Pulleys & Spindles

1

1

8

10 9

5

1615

13

29

17

1819

20

17

21

34

33

3226 28

27

25

23

24

22

7 6

2

3

4

2

3

4

31

30

21

21

14

11

12

10

122506EX_0118 7-5

54" Deck Pulleys & Spindles


CS .625-11 X 1.50 HX G5IDLER DUST SHIELD SMIDLER 6.0" RIVETEDFW .625 X 1.00 X .134DECK IDLER SLIDETENSION SPRINGCHAIN, 13 LINKWN .312-18 ZNUHMW IDLER SLIDENT .625-11 HX G5 ZNYCIDLER DUST SHIELD LGIDLER 8.0" RIVETEDPUSHERGREASE FITTING STRAIGHTFW .379 X .813 X .063NT .375-16 HX G5 NLCS .500-13 X 1.25 HX G5CW .515 X 2.25 X .204 BLKPULLEYFW 1.030 X 1.50 X .134FW .531 X 1.063 X .175CB .500-13 X 5.00 ZNYCSPACER 3.22 PLASTIC WHEELNT .500-13 HX G8 ZY NLPLASTIC WHEELSPACER 5.73 CB .500-13 X 7.50 STD ZNCB .375-16 X 1.25 G5 ZNCW .631 X 2.25 X .187 PNTCS .625-11 X 3.00 FULL HX G5CS .312-18 X .625 BH ZN KEY 1/4 SQ X 1.00BLADE SPINDLE CW

NOTES:


DESCRIPTION

1 794446 12 602935 23 602821 24 028118 25 350884 16 781302 17 259812 18 603023 49 602936 210 016972 211 602963 112 602838 113 113340 114 015495 215 767954 616 086660 617 705954 1518 752386 319 798975 320 045765 321 767962 1522 603049 223 602345 224 602263 225 781567 326 602341 127 602344 128 602338 129 603113 630 782474 231 783738 232 603022 433 212472 334 604255 3

7-6 122506EX_0118

54" Deck

1

7

1

5

2

2

8

3

4

6

910

1112

135

14

15

16

13 5

513

1617

1819

3

2

122506EX_0118 7-7

54" Deck


PULLEY COVER RSKNOB 5/16-18 X 3/4"DISCHARGE CHUTETORSION SPRINGNT .375-16 HX G5 ZY NLCHUTE PINPULLEY COVER LS BELT, B 162.0" ELRUBBER BUMPERFW .344 X 1.00 X .06 ZNYCCS .312-18 X .875 HX G5BACKING PLATEFW .379 X .813 X .063RS ADJ INNER WALLLS ADJ INNER WALLCB .375-16 X 1.00 G5 ZNYBLADE, F18.50"-H-F-CWBLADE, F18.50"-L-F-CWBLADE, 18.50"-L-F-CWBLADE, 18.50"-MUL-F-CWBLADE, 18.50"-GAT-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 Z

NOTES:

1. Do not torque; the discharge chute must pivot freely.2. Torque to 118 ft-lbs.3. Torque to 10 ft-lbs.

DESCRIPTION

1 121895 12 792002 43 602429 14 602435 15 086660 56 602432 17 121894 18 601715 19 602817 110 079210 211 064014 212 113563 113 767954 414 113211 115 113210 116 025395 417 797696 3

601012 3601124 3797704 3797712 3

18 782474 319 781872 3

7-8 122506EX_0118

60" Side Discharge Service Deck

7

1

2

5

2

3

4

6

8

122506EX_0118 7-9

60" Side Discharge Service Deck


60" VX4 DECK (WITH DECALS & HARDWARE)CN .312-18 X .20 MAX THKBELT ROUTING DECALDANGER/CHUTE DECALDECK DANGERS DECALTHROWN OBJECTS DECAL60" SD DECK ID DECALVX4 TECHNOLOGY DECAL

NOTES:

DESCRIPTION

1 550739 12 601069 43 781419 14 604221 15 601837 16 601892 17 786277 18 603092 1

7-10 122506EX_0118

60" Side Discharge Deck Pulleys & Spindles

1

1

2

3

1920

17

28

3132

34

10

459

13

22

22

2423

26

25

26

27

2529

30

33

12

4

10

7 6

8

2

13

14

11

3

22

15

16

1718

21

1

122506EX_0118 7-11

60" Side Discharge Deck Pulleys & Spindles


CS .625-11 X 1.50 HX G5IDLER DUST SHIELD SMIDLER 6.0" RIVETEDFW .625 X 1.00 X .134DECK IDLER SLIDETENSION SPRINGCHAIN, 21 LINKUHMW IDLER SLIDEWN .312-18 ZNNT .625-11 HX G5 ZNYCIDLER DUST SHIELD LGIDLER 10.0" RIVETEDCS .500-13 X 1.25 HX G5CW .515 X 2.25 X .204 BLKPULLEY DRIVE 7.00 EFFFW 1.030 X 1.50 X .134GREASE FITTING STRAIGHTPUSHERFW .379 X .813 X .063NT .375-16 HX G5 ZY NLCS .312-18 X .625 BH ZN FW .531 X 1.063 X .175BLADE SPINDLE CWKEY 1/4 SQ X 1.00CW .631 X 2.25 X .187 PNTCS .625-11 X 3.00 FULL HX G5CB .375-16 X 1.25 G5 ZNCB .500-13 X 7.50 STD ZNPLASTIC WHEELSPACER 5.73 NT .500-13 HX G8 ZY NLPLASTIC WHEELSPACER 3.22 CB .500-13 X 5.00 ZNYC

NOTES:


DESCRIPTION

1 794446 12 602935 23 602821 24 028118 25 350884 16 781302 17 373191 18 602936 29 603023 4

10 016972 211 602963 112 602743 113 705954 1514 752386 315 602745 316 045765 317 015495 218 113340 119 767954 620 086660 621 603022 422 767962 1523 604255 324 212472 325 782474 226 783738 227 603113 628 602338 129 602341 130 602344 131 781567 332 602263 233 602345 234 603049 2

7-12 122506EX_0118

60" Side Discharge Deck1

1211

109

19

13

15

8

6

7

5

1

3

2

4

14

138

16

8

17

18

15

3

2

813

15

3

122506EX_0118 7-13

60" Side Discharge Deck


RS PULLEY COVERLS PULLEY COVERKNOB 5/16-18 X 3/4"BELT, B-SEC 172" ELDISCHARGE CHUTE LGTORSION SPRINGCHUTE PINNT .375-16 HX G5 ZY NLBACKING PLATERUBBER BUMPERFW .344 X 1.00 X .06 ZNYCCS .312-18 X .875 HX G5 ZNFW .379 X .813 X .063RS INNER WALL ADJ.CB .375-16 X 1.00 G5 ZNYLS INNER WALL ADJ.BLADE, F20.50" EHN-F-CWBLADE, 20.50"-L-F-CWBLADE, 20.50"-MUL-F-CWBLADE, 20.50" -GAT-F-CWBLADE, F20.50"-H-F-CWCW .631 X 2.25 X .187 PNTCS .625-11 X 1.25 HX G5 Z

NOTES:

1. Torque to 118 ft-lbs.2. Torque to 10 ft-lbs.3. Do not torque; the discharge chute must pivot freely.

.

DESCRIPTION

1 112933 12 112934 13 792002 44 604494 15 602891 16 602435 17 602432 18 086660 79 113563 110 602817 111 079210 212 064014 213 767954 614 113180 115 025395 616 113179 117 602771 3

793794 3794214 3794230 3794685 3

18 782474 319 781872 3

7-14 122506EX_0118

60" Rear Discharge Service Deck

4

1

2

2

3

4

6

5

7

56

8

2

122506EX_0118 7-15

60" Rear Discharge Service Deck


60" RD DECK (WITH DECALS & HARDWARE)CN .312-18 X .20 MAX THK2 BELT ROUTING DECALDECK DANGERS DECALTHROWN OBJECTS DECALRUBBER FLAP DECAL60" DECK ID DECAL5/16-18 THREAD HEX RIVET NUT

NOTES:

DESCRIPTION

1 550935 12 601069 43 603349 14 601837 25 601892 26 603391 27 786277 18 792887 1

7-16 122506EX_0118

60" Rear Discharge Deck Pulleys & Spindles

12

1

13

22

31

2

3

4

5

6

2

7

8

916

19

14

13

18

17

16

15

11

2

26

18

24

2021

22

2325

11

27

2

11

2

12

2

2829

21

2

5

6

2

29

28

30

26

10

122506EX_0118 7-17



CS .625-11 X 2.50 HX G5FW .625 X 1.00 X .134BELT GUIDEDECK IDLER SPACER 1/2" LGIDLER DUST SHIELD SMIDLER 6.0" RIVETEDRD DECK IDLER ARMCS .312-18 X 1.50 FLT SH ZYIDLER GUIDECS .625-11 X 1.50 HX G5DUST SHIELD WITH OFFSETPULLEY V-IDLER HBB 5.0"CHAIN, 21 LINKNT .500-13 HX G8 ZY NLFW .531 X 1.063 X .175PLASTIC BUSHING .750 X 1IDLER PIVOT BUSHINGTENSION SPRINGFW .500 X 1.25 X .075 ZNYCS .312-18 X 1.25 FLT SHNT .625-11 HX G5 ZNYCIDLER DUST SHIELD LGIDLER 8.0" RIVETEDIDLER SLIDE IDLER SLIDE UHMWCS .625-11 X 2.00 HX G5 Z6" HB IDLER PULLEYFW .343 X .687 X .051/.080HNT .312-18 HX G5 ZY NLCW .631 X 2.25 X .187 PNTCS .625-11 X 3.00 FULL HX G5

NOTES:

DESCRIPTION

1 025015 12 028118 123 113088 14 603256 15 602935 26 602821 27 114133 18 797910 29 601779 1

10 794446 111 603057 412 602672 213 373191 214 781567 115 767962 1316 770867 217 109549 118 781302 219 704759 120 784199 421 016972 222 602963 123 602838 124 114105 125 601619 226 016642 327 796714 228 768523 629 058776 630 782474 131 783738 1

7-18 122506EX_0118


34

42

38

41

321

37

36

35

35

40

39

15

133

122506EX_0118 7-19



CS .500-13 X 1.25 HX G5CS .500-13 X 1.75 HX G5CW .515 X 2.25 X .204 BLKPULLEY DRIVE 7.00 EFFPULLEYKEY 1/4 SQ X 1.00FW 1.030 X 1.50 X .134CS .500-13 X 1.00 HX G5 ZNSPACERBLADE SPINDLE CCWBLADE SPINDLE CW

NOTES:


DESCRIPTION

32 705954 133 017616 234 752386 335 602745 236 770388 137 212472 338 045765 239 016527 1240 114108 141 604256 142 604255 2

7-20 122506EX_0118

60" Rear Discharge Dust Shield

243

5

1012

6

1

7

13

9

8

1

11

12

13

2

18

19

18

20

21

14515

16

17

122506EX_0118 7-21

60" Rear Discharge Dust Shield


NT .312-18 HX G5 ZYFW .343 X .687 X .051/.080HGREASE FITTING STRAIGHTCS .375-16 X 1.00 HX G5FW .379 X .813 X .063PUSHERFW .781 X 1.375 X .250 ZNYRS CHUTE BRACKETLS CHUTE BRACKETRS CLAMP ANGLE DUST SHIELDLS CLAMP ANGLERUBBER SIDE FLAPNT .375-16 HX G5 ZY NLDISCHARGE CHUTE ANGLERD REAR FLAPDECK STIFFENER ANGLECB .312-18 X 1.00 FULL ZNCB .312-18 X .75 FUL ZNREAR DECK STOPCB .375-16 X 1.50 STD G5

NOTES:

DESCRIPTION

1 058776 102 768523 103 015495 24 036244 65 767954 126 113340 17 778399 28 109482 19 109483 1

10 109487 111 114440 112 109486 113 601483 214 086660 615 106716 216 600254 217 351676 218 037887 619 016253 420 114522 121 710194 6

7-22 122506EX_0118

60" Rear Discharge Deck1

11

6

8

8

10

3

9

12

1211

1514

139

10

45

3

7

2

10

122506EX_0118 7-23

60" Rear Discharge Deck


RS PULLEY COVER (WITH DECALS)DECK DANGERS DECALKNOB 5/16-18 X 3/4"CENTER PULLEY COVERLS PULLEY COVERBELT, B 145.5" ELBELT, B 138" ELCB .500-13 X 5.00 ZNYCNT .500-13 HX G8 ZY NLFW .531 X 1.063 X .175SPACER 3.22 PLASTIC WHEELCB .500-13 X 7.50 STD ZNPLASTIC WHEELSPACER 5.73

NOTES:

DESCRIPTION

1 550939 12 601837 13 792002 54 550938 15 114210 16 777185 17 027284 18 603049 29 781567 3

10 767962 311 602345 212 602263 213 602338 114 602341 115 602344 1

7-24 122506EX_0118


20

17

18

21

22

242

1916

1716

21

23

1

1

122506EX_0118 7-25



CS .375-16 X .75 HX G5FW .379 X .813 X .063LS ADJUSTABLE BAFFLERS ADJUSTABLE BAFFLEBLADE, F20.50"-L-F-CCWBLADE, 20.50" GAT-F-CCWBLADE, 20.50-MUL-F-CCWCW .631 X 2.25 X .187 PNT CS .625-11 X 1.25 HX G5 LH THREADBLADE, F20.50"-L-F-CWBLADE, 20.50" GAT-F-CWBLADE, F20.50-MUL-F-CWCS .625-11 X 1.25 HX G5 Z

NOTES:


DESCRIPTION

16 055822 617 767954 618 114205 119 114204 120 795633 1

601928 1604163 1

21 782474 322 604383 123 600901 2

794230 2602698 2

24 781872 2

7-26 122506EX_0118

Deck Lift

12

3

45

6

7

8

1312

11

6

7

7

14

6

5 49

10

8

157

8

7

8

7

122506EX_0118 7-27

Deck Lift


DECK HEIGHT PINSTOP HANDLEDECK LIFT INDICATORDECK LIFT SPRINGCS .437-14 X 1.75 HX G5DECK LIFT CHAINNT .437-14 HX FLG ZNE CLIP 1.00 X .625 X .05CS .625-11 X 1.25 HX G5 ZFW .625 X 1.50 X .105 ZNDECK LEVELER YOKENT .312-18 HX G5CS .312-18 X 1.50 HX G5CS .437-14 X 1.75 HX G5CE .750 X 2.25 X 1.75 HEAD

NOTES:

DESCRIPTION

1 600437 12 348318 13 602898 14 603184 25 055749 76 348391 47 704643 168 781294 69 781872 1

10 704783 111 348458 112 034272 113 756270 114 781831 115 781229 1

7-28 122506EX_0118

Deck Mounting Hardware

5

5

7

716

1817 717

7

122506EX_0118 7-29

Deck Mounting Hardware


NT .750-10 HX ZY NLFW .760 X 1.625 X .08 ZNYCCS .750-10 X 3.50 HX G5

NOTES:

DESCRIPTION

16 061101 217 025296 418 789115 2

7-30 122506EX_0118

122506EX_0118 8-1

Section 8

Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

Seat Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4

ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6

8-2 122506EX_0118

Seat

1

10

73

124

7

13

1516

18

17

19

20

19

22

1834

35 23

2425 26

2827 30 31

29

321833

2018

9

10

18

32

11

1

1

36

21

20

18

21

18

2

56

5

38

8

131415

37

122506EX_0118 8-3

Seat


SEATCB .312-18 X .75 FUL ZNLATCH ASSEMBLYBATTERY WARNINGS DECALFW .343 X .687 X .051/.080HNT .312-18 HX G5WIRE TIESEAT SWITCH PIGTAILSEAT PAN (WITH DECALS & INSTALLATION KIT)GM .50 X 1.00 X .75 X .12LEVEL FUEL FILL DECALARMREST WARNING DECALFW .344 X 1.00 X .12 HRD ZLOOP CLAMPNT .312-18 HX G5 ZY NLFIBER WASHERSEAT PAN STOPFW .379 X .813 X .063CS .375-16 X 1.00 HX G5NT .375-16 G5 NLCS .375-16 X 1.25 HX G5FW .406 X 1.00 X .12 HRD ZENGINE COMPARTMENT DECALHYDRAULIC PRESSURE DECALHOT & HYD OIL DECALVIBRATION MOUNTSEAT SUPPORT (WITH DECALS)FUEL INDICATOR DECALLS STEERING DECALLS FRAME COVER (WITH DECALS)PUMP BELT WARNING DECALCN .312-18 X .20 MAX THKNT .375-16 HX G5RS FRAME COVER (WITH DECAL)RS STEERING DECALFLOOR PANDECK LIFT LINK SPACERCS .312-18 X 1.00 HX G5

NOTES:

1. Do not torque; the seat pan and seat pan stop must pivot freely.

DESCRIPTION

1 605698 12 016253 23 605907 14 601815 15 768523 76 034272 27 000331 38 604439 19 550815 110 080358 211 605688 112 785188 113 712927 414 000398 115 058776 416 724716 217 350421 218 767954 1219 036244 620 086660 521 052860 322 712919 423 601967 124 601968 125 779280 126 601650 227 550816 128 791848 129 785139 130 550823 131 600899 132 601069 533 054502 234 550824 135 785220 136 117323 137 118900 138 036236 5

8-4 122506EX_0118

Seat Service Parts

1

2

3

4

5

6


BACK CUSHIONRS ARMRESTLS ARMRESTSEAT BELTSEAT CUSHIONSLIDE KITSEAT SWITCH (NOT SHOWN)

NOTES:

DESCRIPTION

1 605750 12 604938 13 604937 14 604941 15 605752 16 119287 17 604973 1

122506EX_0118 8-5


8-6 122506EX_0118

ROPS

1

45

5

6

3

3

2

1

122506EX_0118 8-7

ROPS


ROPS KITPOLY STOP KITROPS HARDWARE KITCS .500-13 X 3.50 HX G5FW .531 X 1.063 X .175NT .500-13 UNT LK G8 ZN

NOTES:


DESCRIPTION

1 605639 12 605731 23 605638 14 061812 45 767962 86 023317 4

8-8 122506EX_0118

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