install norac uc4 2009 bc+hg4-insth

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Hagie STS 2008 14/16 120Installation Manual

Spray Height Control System

Improving the competitiveness of Industry and Agriculturethrough Precision Measurement


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Printed in Canada

Copyright2005 by NORAC Systems International Inc.Reorder P/N: UC4+BC+HG4-INST Rev H (Hagie STS 2008 14/16 120)

NOTICENORAC Systems International Inc. reserves the right to improve products and their specifications without notice and withoutthe requirement to update products sold previously. Every effort has been made to ensure the accuracy of the informationcontained in this manual. The technical information in this manual was reviewed at the time of approval for publication.


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TABLE OF CONTENTS

1 INTRODUCTION .................................................................................................................................. 1

2 GENERAL SYSTEM DESCRIPTION .................................................................................................. 2

3

PARTS LISTS ...................................................................................................................................... 3

4 INSTALLATION PROCEDURE ........................................................................................................... 7

4.1 WING SENSOR INSTALLATION......................................................................................................... 7

4.2 MAIN LIFT SENSOR INSTALLATION.................................................................................................. 9

4.3 ROLL SENSOR INSTALLATION....................................................................................................... 10

4.4 HYDRAULIC INSTALLATION ........................................................................................................... 12

4.4.1 Valve Mounting ...................................................................................................................... 124.4.2 Linear Roll Cylinder Assembly .............................................................................................. 134.4.3 Hydraulic Plumbing ............................................................................................................... 15

4.5 ELECTRICAL INSTALLATION .......................................................................................................... 16

4.6 COMPLETING THE INSTALLATION .................................................................................................. 17

4.7

BOOM LOCKOUT POSITIONING...................................................................................................... 174.8 ITEM C05: 44674CABLE UC4SENSOR ROLL BIAS.................................................................. 18


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1 INTRODUCTIONCongratulations on your purchase of the NORAC UC4+ Spray Height Control System. Thissystem is manufactured with top quality components and is engineered using the latest

technology to provide operating features and reliability unmatched for years to come.

When properly used the system can provide protection from sprayer boom damage, improvesprayer efficiency, and ensure chemicals are applied correctly.

Please take the time to read this manual completely before attempting to install the system. Athorough understanding of this manual will ensure that you receive the maximum benefit fromthe system.

YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or havesuggestions regarding the parts list or the installation procedure, please dont

hesitate to contact us.


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2 GENERAL SYSTEM DESCRIPTIONFigure 1depicts the general system layout of the UC4+ Spray Height Control system.

Figure 1: System Components and General Location

NOTICE:

Every effort has been made to ensure theaccuracy of the information contained inthis manual. All parts supplied are selectedspecially to fit the sprayer to facilitate acomplete installation. However, NORAC

cannot guarantee all parts fit as intendeddue to the variations of the sprayer by themanufacturer. Please read this manualin its entirety before attempting

installation.

ATTENTION:

When installing the UC4+ Spray HeightControl system please be aware that at apoint in the installation your sprayer boomswill be inoperative until the installation iscomplete. Any installation procedurerequiring boom movement will needto be done first. Once the hydraulicshave been disconnected you must completethe electrical installation before the boomsbecome operative.


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3 PARTS LISTSThe parts that come with your UC4+ Spray Height Control System are listed in Table 1. The itemnumber on the left side of this table references each part.

Please ensure that all parts in your kit are present before proceeding with your installation.

Table 1: Hagie STS 2008 14/16 120 Spray Height Control System Parts

Item PartNumber Name Quantity

B06 105728 RAM-233RAILMOUNTADAPTERKITFORRAM-202BASE 1

B07 44743 MOUNTINGBRACKETMAINLIFTSENSORUC4PLUS 1

B13 44728 MOUNTINGBRACKETCOMPLETEUC4BREAKAWAYEXTENDED 4

C05 44674 CABLEUC3SENSORROLLBIAS 2

E01 4461BC+HG UC4PLUSBOOMCONTROLPANELHAGIE 1

E02 44631 UC4ULTRASOUNDSENSOR 6

E03 45000* UC4PLUSROLLSENSORWTEMPERATUREPROBEVER.2 1

H20 44865-41 HYDRAULICSFITTINGKIT-HG4 1

H30 44751-C3 LINEARROLLCYLINDER12IN 1

M01 446BC+MAN7 OPERATORMANUALUC4+SPRAYHEIGHTCONTROL 1

M10 UC4+BC+HG4-INST MANUALINSTALLATIONUC4+HAGIESTS200814/16120' 1

V01 44960D VALVEBLOCKASSEMBLY3STATIONCC/LSPROPDT4BOLT 1

* For systems purchased BEFORE October 1, 2011, the roll sensor part number is 44641.


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Table 2: 44865-41 - Hydraulics Fittings Kit Details

Item PartNumber Name Quantity Picture

F08 44928 ORIFICEINSERT.047INONEWAY 1

F09 44935 ORIFICEINSERT.042INONEWAY 1

6 M B - 6 M OR X 90SIZE IN1/16TH'SGENDER: MALE

OR FEMALE

90ANGLESWIVEL

TYPE

GENDER

SIZE

TYPE:

B - ORB

J - JIC

OR - FLAT

FACE

P - PIPE

Fitting Name

Example:

The use of dielectric grease is not recommended on any NORAC electrical connections.

To ensure all stainless steel hardware does not gall or seize apply a light coating of thesupplied Permatex Anti-seize grease to all threaded parts upon installation. Permatex

Anti-seize lubricant is preferred, but other similar anti-seize products may be used.


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The parts that come with your UC4+ Spray Height Control system are shown below in

their general installation configuration.

Figure 2: UC4+ Spray Height Control Components


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Figure 3: Hydraulic Plumbing Schematic


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4 INSTALLATION PROCEDURE4.1 WING SENSOR INSTALLATION

1. Assemble the Breakaway SensorMounting Brackets (B11) as show inFigure 4and Figure 5.

Figure 4: Breakaway Sensor BracketExploded View

Figure 5: Breakaway Sensor MountingBracket Assembly

To assemble the breakaway sensor bracket:

a) Assemble the bolt and nut into thecollar.

b) Grease the bottom edge of thecollar and the angled tube of thebase.

c) Place the collar onto the angled tube

of the mounting base.d) Install the spring between the collarand the upper ring of the base.

e) Insert tube through assembly andtighten the collar

2. Mount the sensor bracket onto theboom. Each boom should have a sensorbracket close to the tip and anothersensor bracket half way between the tipand center of the sprayer (Figure 12).

If possible, mount the sensorbrackets while the booms are in

their folded position to ensurethat they will not interfere with

anything when the boom is foldedfor transport.

Mounting the sensor bracket tothe break-away section of theboom may cause the boom to

drop suddenly as a break-awayoccurs. This will occur on break-away sections which lift as they

break away.

For optimal boom tip protection,

it is recommended that thesensor be mounted within

approximately two feet (60cm) ofthe boom tip.

Please refer to the UC4+ Spray HeightControl system warranty at the end ofthe UC4+ Spray Height ControlOperators Manual (M01) forimplications.

3. Mount the NORAC UC4+ ultrasonicsensor (E02) into the sensor brackets.


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The sensors should be oriented forward(ahead) of the boom (see Figure 6andFigure 8).

When installing the UC4+

sensors (E02), start with thesmallest serial number on the left

hand side proceeding to thelargest serial number on the right

hand side (Figure 12). The roll

sensor should be the highestserial number.

4. Sensor cables should run through themounting bracket tube and then behindthe member the bracket is mountedonto. Cable-tie the connector in place.

The cable must not be allowed to hangbelow the boom (Figure 6).

Figure 6: An Acceptable Mounting

Avoid mounting sensors in

locations where they may read

from parts of the boom as shownin Figure 7.

Figure 7: Poor Mounting(Sensor reading off boom)

General mounting rules for UC4+

ultrasonic wing sensors:

a) In its lowest position, the sensor mouthmust be 9 inches or more from theground.

b) The bottom of the sensor must be atleast 9 inches in front of the spraynozzles.

c) The bottom of the sensor must be atleast 9 inches above the spray nozzles.

d) Ensure that there are no obstructionswithin a 12-inch diameter circleprojected directly below the center ofthe sensor.

e) The sensor should be approximatelyvertical at normal operating heights.

Figure 8: Sensor Mounting Guidelines

A

BB

D

C

Ultrasonic

Acoustic Cone


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4.2 MAIN LIFT SENSOR INSTALLATION

1. Mount the main lift sensor with thebracket provided (B07). The sensorshould be installed in front of the boomand spray nozzles.

Make sure the sensor hasclearance when the main section

is raised and lowered. Also makesure the sensor has clearance

when the boom is rolled

2. Aim the sensor perpendicular to theground. Tighten all the sensor bracketbolts.

General mounting rules for ultrasonic

main lift sensor:

a) Mount the sensor at the midpoint of themain lift section.

b) The sensor must have a 12-inchdiameter clear view of the groundwithout any obstructions.

c) Ensure that there will be no contactbetween the sensor and the booms

when folding and unfolding, or raisingand lowering.

d) The bottom of the sensor must be atleast 9 inches in front of the spraynozzles.

e) The bottom of the sensor must be atleast 9 inches above the spray nozzles.

Figure 9: An Example of Main Lift

Sensor Mounting on Front MountBoom


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4.3 ROLL SENSOR INSTALLATION

For this installation, the roll

sensor is only being used fortemperature compensation.

1. Mount the roll sensor to the providedroll sensor bracket.

Figure 10: Mounting the Roll Sensor

to the Roll Sensor Mounting Bracket

2. Attach the roll sensor and roll sensorbracket to the boom, near the NORACvalve block using the provided cable ties.

3. Attach the temperature probe on theroll sensor to the side of the NORACvalve block, using the provided 3/8 bolt.

Figure 11: UC4+ Valve Block with

Temperature Probe Installed


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Apply a light coating of the supplied Permatex Anti-seize grease to all threaded

parts upon installation.

Figure 12: Sensor Serial Number Installation Location


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4.4 HYDRAULIC INSTALLATION

WARNING!

The hydraulic system creates veryhigh pressure. Before disconnecting

any hydraulic lines ensure all pressurehas been bled from the system.

When changing the boom hydraulic

hoses leave the booms inTRANSPORT POSITION.

4.4.1 Valve Mounting

1. On a clean surface remove all plasticplugs from the NORAC hydraulic Valve(V01) (Figure 13).

Figure 13: NORAC Valve Block

4. Insert the 0.047 orifice (F08) into theA port of the 3rd station block withthe notch facing in (Figure 14).

5. Insert the 0.042 orifice (F09) into theB port of the 3rd station block withthe notch facing in (Figure 14).

Figure 14: Orifice Orientation

2. Mount the NORAC valve block to thesprayers valve mounting bracket, asshown in Figure 15.

Figure 15: NORAC Valve BlockMounting Location

For the remainder of the hydraulicplumbing, refer to Figure 3.


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4.4.2 Linear Roll Cylinder Assembly

1. In the linear roll cylinder crate is thelinear roll cylinder, boom target, springtarget, and sensor bracket.

2. Install the linear roll cylinder onto thesprayer with the damper end at the top.

Figure 16: Linear Roll Cylinder Assembly

3. Be sure there are spacers on both sidesof the 1 mounting bolts to allow thespherical bearings to pivot (Figure 17).

Al l other Revisions

Figure 17: Linear Roll Cylinder Mounting


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4. Align the spring target by rotating themetal casing around the linear rollcylinder.

5. Mount the sensor bracket to thedamper end (the end with no hoses). Astraight edge can be used to line up thespring target with the center of the holeon the sensor mounting bracket.

6. Mount the boom target to the cylinderend (the end with hoses).

7. Install the cylinder target (bottom rod)so that it is 5/8 to the side of thespring target (Figure 18).

8. Install a sensor (E02) into the sensormounting bracket.

Figure 18: Linear Roll Cylinder Target Alignment

Top View

Side View


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4.4.3 Hydraulic Plumbing

WARNING!

From this point in the installation thebooms will be inoperative until the

electronics are fully installed.

1. After the NORAC valves are mounted,the hydraulic hoses and fittings can beplumbed. The plumbing for the hydrauliccircuit is shown schematically in Figure3.

The B lines of the NORACvalve block must be connected tothe Hagie raise lines.

Ensure there are no otherorifices present between the

NORAC valve block and theboom cylinders.


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4.5 ELECTRICAL INSTALLATION

1. Install the UC4+ Control Panel (E01) inthe cab of the sprayer. Mount the panelwhere it will be clearly visible and withineasy reach of the operator.

In the Hagie cab, a good spot tomount the UC4+ control panel is

on the right hand side of the cab,next to the spray controller

Figure 19: Control Panel Mounting

If mounting the panel to a round

pole, use the rail mount adapterkit (B06) (Figure 20).

Figure 20: Mounting the ControlPanel Using the Adapter Kit (B06)

2. Cable C05 can be teed in between thesensor on the linear roll cylinder andthe wiring harness.

3. Route the other end of C05 to the mainlift sensor.

4. Cable-tie installed cables every 12inches.

IMPORTANT:

Provide enough slack in all cables to

account for the movement of themain section, parallel lift, and

FOLDING boom movement.


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4.6 COMPLETING THE INSTALLATION

1. Start up the sprayer and test thesprayers functionality. The NORACControl Panel does not need to bepowered up for the original switches tofunction. Unfold the booms andraise/lower each boom and mainsection.

Again confirm that the

cabling/hoses are agreeable to

the entire range of motion.

2. Turn on the power for the UC4+Control Panel using the switch on the

side of its chassis.

3. The procedure for the installation of theUC4+ Spray Height Control system isnow complete. Begin the AUTOMATICSYSTEM SETUP procedure as describedin the UC4+ Spray Height ControlOperators Manual(M01).

4.7 BOOM LOCKOUT POSITIONING

The Hagie boom is equipped with boomlockouts, located on both sides of thecenter boom section. These lockouts mustbe correctly positioned for properoperation and to prevent componentdamage.

Truck Transport- When transporting ona truck the boom lockouts should be fullyengaged to prevent the center section fromrolling over.

Folding If the oil is hot it may benecessary to place the lockouts in thelocked position to prevent the boom from

rolling. During normal folding this shouldnot be necessary.

Field Operation When operating thesprayer in the field the lockouts shouldALWAYS be fully retracted to allow theboom to roll.

The booms functions shouldnever be operated when thelockouts are engaged, other than

for folding and unfolding.


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4.8 ITEM C05: 44674CABLE UC4SENSOR ROLL BIAS


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Can

NORAC Systems International

CALL TOLL FREE: 1-800-667-3(306)664-6

SHIPPING ADDR3702 Kinnear P

SaskatoonS7P

United St

NORAC,

CALL TOLL FREE: 1-866-306-6(952)224-4

SHIPPING ADDR6667 West Old Shakopee Road, Suite

Bloomington,55

Eur

NORAC Europe

(+33) (0)4 26 47 0SHIPPING ADDR

Rue de lherm01090 Guer

Fr

www.norac.ca

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