installation 2018 civic version 1 instructions fog … · fog light kit p/n 08v31-tgg-100a p/n...
TRANSCRIPT
Publications No.
INSTALLATIONINSTRUCTIONS
Accessory Application
© 2017 American Honda Motor Co., Inc. – All Rights Re
VERSION 1
FOG LIGHTS
served. AII07130-18 (170
2018 CIVIC 5-DOOR
(EXCEPT Si)
8) 0
Issue Date
AUG 2017
PARTS LISTFog Light KitP/N 08V31-TGG-100AP/N 08V31-TGG-100B
The part differs depending on the kit.Right fog light
Left fog light
Right fog light trim
Left fog light trim(P/N 08V31-TGG-100A)
Left fog light trim(P/N 08V31-TGG-100B)
Fog light harness
Relay harness
Combination light switch
Fuse label
Relay
14 Wire ties(May not be used)
1 of 238V31-TGG-1000-90
7 Long wire ties
4 Self-tapping screws
Wire tie with holder
2 Clips
Right bracket
Left bracket
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TOOLS AND SUPPLIES REQUIRED
Phillips screwdriverFlat-tip screwdriverDiagonal cutters10 mm SocketIsopropyl alcoholShop towelMasking tapeRulerScissors10 mm Open end wrenchRatchetBlanket5 mm Hex wrenchThe following tools are available through the Honda Tool and Equipment Program. On the iN, click on Service > Service Bay > Tool and Equipment Program, then enter the number under “Search.” Or, call 888-424-6857.• Plastic Trim Tool (T/N SILTRIMTL10)• Trim Tool Set (T/N SOJATP2014)
Illustration of the Fog Lights Installed in the Vehicle
INSTALLATION
1. Disconnect the negative cable from the battery.
Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”
COMBINATION LIGHT SWITCH
RELAY HARNESS
LEFT FOG LIGHT
FOG LIGHT HARNESS
RIGHT FOG LIGHT
8 (1708) © 2017 American Honda Motor Co., Inc. – All Rights Reserved.
2. Remove the driver’s dashboard lower cover and unplug the vehicle connectors aspirator hose.
3. Remove the driver’s front door sill trim.
2 CLIPS
5 CLIPS
VEHICLE CONNECTORS
ASPIRATOR HOSE VEHICLE CONNECTOR
DRIVER’S DASHBOARD LOWER COVER
2 CLIPS
DRIVER’S FRONTDOOR SILL TRIM
3 CLIPS
4 RETAININGTABS
© 2017 American Honda Motor Co., Inc. – All Rights Reserved. AII07130-1
4. Pull away the door opening seal and remove the driver’s kick panel.
5. Lower the steering wheel. Apply masking tape to the upper column cover as shown.
DOOR OPENING SEAL(Pull away.)
2 CLIPSDRIVER’SKICK PANEL
STEERINGWHEEL
UPPER COLUMNCOVER
MASKING TAPE
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6. If necessary, connect the negative cable to the battery and set the power mode to ON. Turn the steering wheel 90° clockwise. Using a plastic trim tool, release the hooks.
7. Turn the steering wheel 180° counterclockwise. Using a plastic trim tool, release the two hooks.
UPPER COLUMNCOVER
2 HOOKS PLASTICTRIM TOOL
UPPER COLUMNCOVER
2 HOOKSPLASTICTRIM TOOL
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8. Release the upper column cover and secure it to the dashboard with masking tape.
9. Remove the self-tapping screw from the lower column cover.
MASKING TAPE
2 RETAININGTABS
UPPER COLUMNCOVER
DASHBOARD
SELF-TAPPINGSCREW
LOWER COLUMNCOVER
8 (1708) © 2017 American Honda Motor Co., Inc. – All Rights Reserved.
10. Turn the steering wheel 180° clockwise and remove the self-tapping screw from the lower column cover.
11. If necessary, set the power mode to OFF, then disconnect the negative cable from the battery.
12. Remove the lower column cover.
SELF-TAPPING SCREWLOWER COLUMN
COVER
SELF-TAPPING SCREW
LOWER COLUMNCOVER
© 2017 American Honda Motor Co., Inc. – All Rights Reserved. AII07130-1
13. Remove the front bumper:• Apply masking tape as shown.• Wrap a shop towel around the hood latch.
• Remove the front bulkhead cover.
FRONT BUMPER
HEADLIGHT
HOOD LATCH(Wrap with a shop towel.)
FRONT FENDER
MASKING TAPE
8 CLIPSFRONT BULKHEAD COVER
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• Remove the four self-tapping screws, two bolts, two hex bolts, and seven clips.
• With the help of an assistant, release the seven retaining tabs on each side.NOTE: Remove the retaining tabs from the outside in the order shown. Make sure to remove the retaining tabs in the correct orientation.
4 SELF-TAPPING SCREWS
7 CLIPS 2 HEX BOLTS
2 BOLTS
7 CLIPS
2 HEX BOLTS
BOLT
BOTTOM VIEW
BOLT
FRONT BUMPER
3 RETAINING TABS
24 RETAINING TABS
1
FRONT BUMPER
Pull.
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• Remove the five clips.
• With the help of an assistant, remove the front bumper. Place the front bumper on a blanket to prevent damage.
3 CLIPS
FRONT BUMPER
CLIP (short) CLIP
(short)
4 RETAINING TABS
FRONT BUMPER
8 (1708) © 2017 American Honda Motor Co., Inc. – All Rights Reserved.
14. Remove the eight clips from the right front inner fender and pull it back as shown.
15. Remove the eight clips from the left front inner fender and pull it back as shown.
CLIP (short)
RIGHT FRONT INNER FENDER(Pull back.)
3 CLIPS (short)
2 CLIPSCLIP (medium)
CLIP
3 CLIPS (short)
LEFT FRONT INNER FENDER(Pull back.)
CLIP (medium)
CLIP (short)
2 CLIPS
CLIP
© 2017 American Honda Motor Co., Inc. – All Rights Reserved. AII07130-1
Installing the Fog Lights
If the vehicle is equipped with the cover, continue with step 16, otherwise, go to step 28.
With cover16. Remove the left side trim from the front bumper.
17. Install the left fog light to the front bumper with two self-tapping screws.
10 RETAINING TABS
FRONT BUMPER (inside)
LEFT SIDE TRIMCLIP
COVER
FRONT BUMPER (outside)
LEFT FOG LIGHT
2 SELF-TAPPING SCREWS
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18. Install the left bracket to the front bumper with one retaining tab and one clip.
19. Remove the cover from the left side trim.
RETAINING TAB
CLIP
LEFT BRACKET
FRONT BUMPER(inside)
COVER
LEFT SIDE TRIM (Do not reuse.)
9 RETAINING TABS
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20. Install the cover to the left fog light trim with the nine retaining tabs.
21. Install the left fog light trim to the front bumper with the 10 retaining tabs.
COVER(reused)
LEFT FOG LIGHT TRIM
9 RETAINING TABS
FRONT BUMPER(outside)
LEFT FOG LIGHT TRIM
10 RETAINING TABS
8 (1708) © 2017 American Honda Motor Co., Inc. – All Rights Reserved.
22. Install the left fog light trim to the front bumper with one clip.
23. Remove the right side trim from the front bumper.
FRONT BUMPER (inside)
LEFT FOG LIGHT TRIMCLIP(reused)
10 RETAINING TABS
FRONT BUMPER(inside)
RIGHT SIDE TRIM (Do not reuse.)CLIP
© 2017 American Honda Motor Co., Inc. – All Rights Reserved. AII07130-1
24. Install the right fog light to the front bumper with two self-tapping screws.
25. Install the right bracket to the front bumper with one retaining tab and one clip.
FRONT BUMPER (outside)
RIGHT FOG LIGHT
2 SELF-TAPPING SCREWS
RETAINING TAB
CLIPRIGHT BRACKET
FRONT BUMPER(inside)
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26. Install the right fog light trim to the front bumper with the 10 retaining tabs.
27. Install the right fog light trim to the front bumper with one clip. Go to step 34.
FRONT BUMPER(outside)
RIGHT FOG LIGHT TRIM
10 RETAINING TABS
FRONT BUMPER (inside)
RIGHT FOG LIGHT TRIM
CLIP(reused)
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Without cover28. Remove the left side trim from the front bumper.
29. Install the left fog light to the front bumper with two self-tapping screws.
10 RETAINING TABS
FRONT BUMPER (inside)
LEFT SIDE TRIM (Do not reuse.)CLIP
FRONT BUMPER (outside)
LEFT FOG LIGHT
2 SELF-TAPPING SCREWS
8 (1708) © 2017 American Honda Motor Co., Inc. – All Rights Reserved.
30. Install the left bracket to the front bumper with one retaining tab and one clip.
31. Install the left fog light trim to the front bumper with the 10 retaining tabs.
RETAINING TAB
CLIP
LEFT BRACKET
FRONT BUMPER(inside)
FRONT BUMPER(outside)
LEFT FOG LIGHT TRIM
10 RETAINING TABS
© 2017 American Honda Motor Co., Inc. – All Rights Reserved. AII07130-1
32. Install the left fog light trim to the front bumper with one clip.
33. Repeat steps 28 through 32 to install the right fog light.
Routing the Fog Light Harness
34. Remove three bolts and move the washer tank aside.
FRONT BUMPER (inside)
LEFT FOG LIGHT TRIMCLIP(reused)
WASHER TANK
3 BOLTS
HOOK
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35. Route the fog light harness as shown. Remove the tape from the vehicle 1-pin connector and plug the vehicle 1-pin connector into the fog light harness 1-pin connector.
36. Install the washer tank.
FOG LIGHT HARNESS 1-PIN CONNECTOR
FOG LIGHT HARNESS
RIGHT FRONT INNER FENDER
TAPE(Remove.) VEHICLE
1-PIN CONNECTOR
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37. Line up the green tape on the fog light harness with the washer tank as shown and secure the fog light harness to the vehicle harness with one wire tie.
38. Secure the 1-pin connectors and fog light harness to the vehicle harness with three wire ties.
WIRE TIE
WASHER TANK
FOG LIGHT HARNESS
VEHICLE HARNESS
GREEN TAPE
Line up.
VEHICLE HARNESS
FOG LIGHT HARNESS
WIRE TIE
FOG LIGHT HARNESS
VEHICLE HARNESS
VEHICLE PANEL
WIRE TIE 1-PIN CONNECTORS
SECTION VIEW
2 WIRE TIES
8 (1708) © 2017 American Honda Motor Co., Inc. – All Rights Reserved.
39. Route the fog light harness along the front bumper beam as shown.
40. Secure the three clips on the fog light harness to the vehicle panel as shown.
FOG LIGHT HARNESS
FRONT BUMPER BEAM
LEFT HEADLIGHT
3 CLIPS
VEHICLE PANEL
© 2017 American Honda Motor Co., Inc. – All Rights Reserved. AII07130-1
41. Secure the three clips on the fog light harness to the vehicle panel as shown.
42. Secure the fog light harness to the front bumper beam with three long wire ties.
RIGHT HEADLIGHT
3 CLIPS
VEHICLE PANEL
3 LONG WIRE TIES
FRONT BUMPER BEAM
FOG LIGHT HARNESS
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43. Join four long wire ties together as shown and secure the fog light harness to the front bumper beam with two joined long wire ties.
FOG LIGHT HARNESS
2 JOINTED LONG WIRE TIES
FRONT BUMPER BEAM
2 LONG WIRE TIES(Joint.)
2 JOINTED LONG WIRE TIES
SECTION VIEW
FRONT BUMPER BEAM
FRONT
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44. Secure the fog light harness to the vehicle harness with one wire tie.
45. Line up the fog light harness with the vehicle clip and secure the fog light harness to the vehicle harness with one wire tie.
FRONT BUMPER BEAM
FOG LIGHT HARNESS
VEHICLE HARNESS
VEHICLE CLIP
WIRE TIE
VEHICLE CLIP
VEHICLE HARNESS
FOG LIGHT HARNESS
BRANCH
WIRE TIE
8 (1708) © 2017 American Honda Motor Co., Inc. – All Rights Reserved.
46. Remove the vehicle ground bolt. Attach the two fog light harness ground terminals to the vehicle ground terminal and install the vehicle ground bolt.NOTE: Do not put the ground terminal calkings on top of one another.
47. Secure the fog light harness to the vehicle harness with one wire tie.
LEFT FRONT INNER FENDER
VEHICLE GROUND BOLT(reused)
VEHICLE GROUND TERMINAL
2 FOG LIGHT HARNESS GROUND TERMINALS
VEHICLE HARNESS
VEHICLE CLIP
WIRE TIEFOG LIGHT HARNESS
© 2017 American Honda Motor Co., Inc. – All Rights Reserved. AII07130-1
48. Plug two fog light harness 2-pin connectors into each fog light, then with the help of an assistant, install the front bumper.
Routing the Relay Harness
49. Install the relay into the relay harness relay block.
FRONT BUMPER
LEFT FOG LIGHT
RIGHT FOG LIGHT
FOG LIGHT HARNESS 2-PIN CONNECTORS
RELAY
RELAY HARNESS RELAY BLOCK
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If the vehicle is equipped with CVT, continue with step 50, otherwise, go to step 51.
With CVT50. Plug the relay harness 1-pin connector into the
vehicle 1-pin connector. Go to step 52.
With M/T51. Remove the tape from the vehicle 1-pin connector
and plug the relay harness 1-pin connector into the vehicle 1-pin connector.
VEHICLE 1-PIN CONNECTOR
RELAY HARNESS 1-PIN CONNECTOR
RELAY HARNESS
FUSE BOX
VEHICLE 1-PIN CONNECTOR
RELAY HARNESS 1-PIN CONNECTOR
RELAY HARNESS
FUSE BOXTAPE(Remove.)
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52. Route the relay harness as shown. Attach the wire tie with holder to the relay harness relay block and secure it to the vehicle harness with the wire tie with holder.
VEHICLE HARNESS
RELAY HARNESS RELAY BLOCK
WIRE TIE WITH HOLDER
VEHICLE CLIP
8 (1708) © 2017 American Honda Motor Co., Inc. – All Rights Reserved.
If the vehicle is equipped with the other accessory harness 4-pin connector, go to step 54, otherwise, continue with step 53.
Without Other Accessory Harness 4-pin Connector53. Plug the relay harness 4-pin connector into the fuse
box. Go to step 55.
With Other Accessory Harness 4-pin Connector54. Remove and do not reuse the dummy connector
from the other accessory harness 4-pin connector and plug the relay harness 4-pin connector into the other accessory harness 4-pin connector.
FRONT VIEW
Plug in here.
FUSE BOX
RELAY HARNESS 4-PIN CONNECTOR
RELAY HARNESS 4-PIN CONNECTOR
FUSE BOX
FRONT VIEWDUMMY CONNECTOR(Do not reuse.)
OTHER ACCESSORY HARNESS 4-PIN CONNECTORS
OTHER ACCESSORY HARNESS 4-PIN CONNECTOR
© 2017 American Honda Motor Co., Inc. – All Rights Reserved. AII07130-1
If the vehicle is equipped with the remote control engine starter and/or wireless charger harness 6-pin connector, go to step 56, otherwise, continue with step 55.
Without Other Accessory Harness 6-pin Connector55. Plug the relay harness 6-pin connector into the fuse
box. Go to step 57.
RELAY HARNESS 6-PIN CONNECTOR
FUSE BOX
FRONT VIEW
Plug in here.
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With Remote Control Engine Starter and/or Wireless Charger Harness 6-pin Connector56. If the remote control engine starter and/or wireless
charger harness 6-pin connector is plugged into the vehicle 6-pin connector, plug the relay harness 6-pin connector into the remote control engine starter and/or wireless charger harness 6-pin connector.
FUSE BOX
WITH REMOTE CONTROL ENGINE STARTER OR WIRELESS CHARGER HARNESS 6-PIN CONNECTOR
Plug in here.
RELAY HARNESS 6-PIN CONNECTOR
FUSE BOX
Plug in here.
WITH REMOTE CONTROL ENGINE STARTER AND WIRELESS CHARGER HARNESS 6-PIN CONNECTOR
FRONT VIEW
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57. Secure the relay harness to the vehicle harness with five wire ties.
If the vehicle is equipped with CVT, continue with step 58, otherwise, go to step 59.
With CVT58. Secure the 1-pin connectors to the vehicle harness
with one wire tie. Go to step 60.
5 WIRE TIESRELAY HARNESS
VEHICLE HARNESS
VEHICLE HARNESS
WIRE TIE1-PIN CONNECTORS
8 (1708) © 2017 American Honda Motor Co., Inc. – All Rights Reserved.
With M/T59. Secure the 1-pin connectors and relay harness to
the vehicle harness with two wire ties.
VEHICLE HARNESS
2 WIRE TIES1-PIN CONNECTORS
RELAY HARNESS
© 2017 American Honda Motor Co., Inc. – All Rights Reserved. AII07130-1
60. Unplug the vehicle connector from the combination light switch.
61. While pushing the two retaining tabs, slide the combination light switch out and remove it from the steering column. NOTE: Do not pull on the lever when removing the switch.
COMBINATION LIGHT SWITCH(Do not reuse.)
2 RETAINING TABS(Push.)
VEHICLE CONNECTOR
STEERING WHEEL
Do not pull on the lever.
NO
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62. Install the new combination light switch to the steering column. NOTE: Do not push on the lever when installing the switch.
63. Plug the vehicle connector into the new combination light switch.
NEW COMBINATION LIGHT SWITCH
2 RETAINING TABS(Push.)
VEHICLE CONNECTOR
STEERING WHEEL
Do not push on the lever.
NO
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64. Using isopropyl alcohol on a shop towel, thoroughly clean the driver’s kick panel where the fuse label will attach.
65. Attach the fuse label to the driver’s kick panel.
66. Remove the relay box cover.
Clean with isopropyl alcohol.
FUSE LABEL(20A OPTION FUSE)
ATTACHING
DRIVER’S KICK PANEL
4 RETAINING TABS
RELAY BOX COVER
RELAY BOX
8 (1708) © 2017 American Honda Motor Co., Inc. – All Rights Reserved.
67. Using isopropyl alcohol on a shop towel, thoroughly clean the relay box cover where the fuse label will attach.
68. Using scissors, cut the fuse label and attach it to the relay box cover.
69. Check that all wire harnesses are routed properly and all connectors are plugged in.
70. Install all removed parts.71. Connect the negative cable to the battery.72. Press and hold the audio unit power button for 2
seconds to restore the audio and navi (if equipped) system functions.
73. Set the clock.74. If necessary, restore the systems back to normal
operation as described in the service information.
Clean with isopropyl alcohol.
FUSE LABEL
ATTACHING
RELAY BOX COVER
2 mm(0.08 in.)
FUSE LABEL
© 2017 American Honda Motor Co., Inc. – All Rights Reserved. AII07130-1
Check the Operation of the Fog Light
75. Turn the headlight switch to the AUTO or “ ” position (headlights on low beam).
76. Turn on the fog light switch (indicator is on).77. If the fog lights do not turn on, check the fuse and all
the connectors, including the ground cable.
NOTE: The fog light lenses may cloud when the outside temperature is cold; this is normal and should go away in warm weather.
Fog Light Aiming Adjustment
78. Adjust the fog light:• Adjust the aim according to your local laws and
regulations.• To adjust, turn the adjuster in or out until the
correct aim is obtained.
FOG
LIG
HT
SW
ITC
H
HEADLIGHT SWITCH
Low HighOFF
OFF -
ON
- - -
- - -
The auto light model is shown.
PHILLIPS SCREWDRIVER
FOG LIGHT
ADJUSTER
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BULB REPLACEMENT1. Release the front inner fender.
BOLT2 CLIPSFRONT INNER FENDER(Pull down.)
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2. Unplug the connector from the fog light.
3. Remove the bulb from the fog light as shown.NOTE: Right fog light bulb turns clockwise.
CONNECTOR
BULB (Turn.)
FOG LIGHT
8 (1708) © 2017 American Honda Motor Co., Inc. – All Rights Reserved.
4. Install the new bulb to the fog light.• Use only a genuine Honda halogen light bulb of
specified wattage. Rating: 12V 35W H8 Halogen Light Bulb P/N 33165-TL0-003
• Do not touch the bulb. Oily or greasy substances on the bulb can shorten its service life due to the heat produced when the bulb is turned on. If the bulb is accidentally touched, wipe it clean with a soft cloth that has been dampened with denatured alcohol or a mild detergent solution.
• When installing the new bulb, align the cutout on the fog light with the tab on the new bulb and turn the new bulb in completely. If not properly aligned, the fog light may annoy the oncoming driver’s view.
5. Install the removed parts. Check that the wire harness is not pinched and tighten the clips and bolt securely.
6. Check the operation of the fog light; readjust the aim if necessary.
Turn the bulb until it stops.
FOG LIGHT
NEW BULB
NEW BULB
CONNECTOR
© 2017 American Honda Motor Co., Inc. – All Rights Reserved. AII07130-1
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