7

7

8

8

7 9

10 12 SF

OS11

1210

ORSAT1

1 1

1

4

2

52

SB

SB

SL

SL

7 11 OS

SF

2

2

SF

1

SF:1

1

2 ORSAT1

8 9 OS

S1 S2 S3 65 66 SA T1 OR 1 2

SB SF SL 82 1 210 11 12

Installation Procedure: EVC-D D13 ClassifiableInstallation Procedure: EVC-D D13 Classifiable

Document number: 47701518

Release date: 03-2011

NMEA interface

InstrumentsEVC system tachometerADU

Multilink hub

Multilink hub

Buzzer

Information displays Generic Button Panel

Levers

Levers

Lever connections

Lever connections

Conn. for safety lanyard

Key switch

Diagnose conn. (VODIA)

PCU

Buzzer

Analog key

interface

Rudder angle sender

Fresh water and fuel level senders

Engine

Typical installation Controls

Key switch

Multilink features

PCU

IMPORTANT! Never cut or modify the Volvo Penta EVC harnesses. For extra power supply, use the Volvo Penta relay for external accessoaries.

7” display

Information displays & Generic Button Panel

Stand-alone HCU

MultisensorInstruments

Use template when making holes in dash-board

Use cable ties to fix cables

Use cable ties to fix cables

Dash board hole diameter: 32 mm (1.26”)

Dash board hole diameter: 52 mm (2.05”)

Dash board hole diametersInstruments: 110 mm (4.33”) 85 mm (3.35”) 52 mm (2.05”) Instruments, flush mounted: 105 mm (4.13”) 83 mm (3.27”) 49 mm (1.93”)

2.5–12 mm (0.1–0.5”)

Max. 2.5 mm (0.1”)

12–25 mm (0.5–1.0”)

4 mm (0.16”)

Flush mount

Hull

Tightening torque: 5 Nm (3.7 lbf.ft)

Safety wire

Marine sealant

EVC system tachometer

Flush mount

Use template when making hole in dash-board

Flush mount: Use template when making hole in dashboard

Multilink minimum requirements:NOTE! Either 7” display or Information displays.

Additional multilink features:

Max. 10 mm (0.24”) dashboard thickness

Decal

Reverse gear connections

Engine connections

Standard–right hand rotation:

ZF Connector PRIMARY to solenoid P Connector SECONDARY to solenoid S

MGXConnector PAD10/11 to center solenoid Connector PAD14/15 to outer solenoid

Connector A EVC system

Connector BEngine con-nection box

Trolling

Rev. pick-up

Rev. pick-up

Secondary (S)Primary (P)

Oil temp./pres-sure

Reverse gear cable harness

Engine Engine

IMPORTANT! This end of Y-connector must be con-nected directly, without exten-sion, to levers.

Y-connector

Multiple helm stations

ZF325/335

MGX5096A

Multilink hub

HCU

Multisensor

Multilink breakout

Connecting multiple Multilink hubs

Volvo Penta Shutdown System

OK!

NOTE! For information on cable lengths etc, please refer to Installation manual.

NOTE! Use cable glands when making holes in con-nection box.

15 x 1.5 mm2

Category A

NOTE! The engine connection box can be mounted anywhere suitable. Use sealings. NOTE! These can be used for con-

necting a secondary battery

NOTE! Relay used only to invert SF logic.

NOT OK!

6

6

3

1 1

2 2

3

3

8

8

8

8

3

12

7

10 10

9

6

6

6

6 6

6

6

5

4 4

44

From engine

Use Crimp Tool 9512653 to crimp contact

Pin 1

Pin 2

External stop switchThe switch shall be of open contact type (NO) (stop switch not included).

The external stop can be connected via the Input Connections.

Water in fuel extension cable

Secondary Battery (Backup)

Primary Battery

Cables Category B

16 A slow fuse

+ -24 V

+24 V

-

Note!On the single turbo charged engine version connect the battery directly to the starter motor.

Switch, water in fuel( Not approved in classified application)

Water in fuel switch A

Water in fuel switch B

To engine conn. B, use extension cable if needed

SDU Panel connections

Relay

CONN. B

CONN. A

Main helm station

Secondary helm station

Connect box to ground. The ground cable should be as short as possible and at least 2.5 mm2.

EasyLink connector The connector is supporting engine mounted gauges (not supplied with engine).

3

2

1

4

47

70

1518

03

-20

11

Components and Cables

Controls Components

Instruments*) Only in combination with EVC system tachometer

Cables Cable types

Sender

Fuel level sender 3–180 ohm

Fuel level sender 240–30 ohm

Sender

Water level sender 3–180 ohm

Stand-alone HCUTwin engine levers

Built-in HCUs

Single engine lever

Built-in HCU

Key switch, main station

Kit, One/two key switches

AKI

Analog key interface

Multilink hub

6 cable sockets

Fresh water level *

Diameter 52 mm (2.05”)

EVC system tachometer

Diameter 85 mm (3.35”) 110 mm (4.33”) 0–4000 rpm

Coolant temp *

Diameter 52 mm (2.05”) C°, F°

Speedometer Unitless *

Diameter 85 mm (3.35”) 110 mm (4.33”)

0–40 1/Hour 0–60 1/Hour

Alarm instrument *

Diameter 52 mm (2.05”)

Voltmeter *

Diameter 52 mm (2.05”) 12 V, 24 V

Rudder indicator *

Diameter 52 mm (2.05”)

Front ring kit (nut)

Diameter 52 mm (2.05”) Black/Chrome

Diameter 85 mm (3.25”) Black/Chrome

Diameter 110 mm (4.33”) Black/Chrome

Front ring kit (clamp)

Diameter 52 mm (2.05”) Black/Chrome

Diameter 85 mm (3.25”) Black/Chrome

Information display

One per driveline and helm station. Not in combination with 7” display.

Generic Button Panel

Function configured at startup

Shutdown Panel

Volvo Penta Shutdown System

SDU

Volvo Penta Shutdown Unit

Fuel level *

Diameter 52 mm (2.05”)

Engine oil pressure *

Diameter 52 mm (2.05”) bar, psi

Turbo pressure *

Diameter 52 mm (2.05”) bar, psi

7” display

Not in combination with Information display.

4-in-1 Gauge *

Diameter 110 mm (4.33”)

Coolant temp Voltage Oil pressure Fuel level

NMEA 0183 interface NMEA 2000 interface

Incl. cables 0.5 m (1.4 ft.)

Aux. Dimmer Unit (ADU) *

Incl. cables 0.5 m (1.4 ft.)

7” display power supply for 12 V systems

Incl. cables 0.5 m (1.4 ft.)

Multisensor

Transom mounted

A-CAN

Analog lever interface

Relay for external accessories

12 V, 24 V

Buzzer

Multisensor

Hull mounted

3. Standard EVC bus cable, 6-pin*

Feet Meter Part no.

16 5.0 874789 23 7.0 889550 30 9.0 889551 36 11.0 889552 42 13.0 888013

*) One cable per engine has to be ordered.

4. Y-connector, 6-pin

Feet Meter Part no.

1.6 0.5 3588972

6. Multilink/tachometer/syn-chronization cable, 6-pin

Feet Meter Part no.

5 1.5 3886666

8. Extension cable, 6-pin

Feet Meter Part no.

5 1.5 3889410 10 3.0 3842733 16 5.0 3842734 23 7.0 3842735 30 9.0 3842736 36 11.0 3842737 66 20.0 21172469 131 40.0 21172470

SDU to engine extension cable, 8-pin

Feet Meter Part no.

9.8 3 3 874414 16.4 5 874119 22.9 7 874386 29.5 9 874387 36.1 11 874388

10. Extension cable, 3-pin

Instruments

Feet Meter Part no.

3 1.0 874759 10 3.0 3807043

5. Stbd. AKI adapter, 4/8-pin

Feet Meter Part no.

0.6 0.2 21421946

7. Aux. relay cable, 6-pin

Feet Meter Part no.

3.3 1 2 1427463

9. 7” display cable, 6-pin

Feet Meter Part no.

5.5 1.7 21514712*

*) Incl. in display kit

Connector dimensions

3-pin

H = 18 mm (0.71”) W = 26 mm (1.02”) D = 26 mm (1.02”)

6-pin

H = 21 mm (0.82”) W = 23 mm (0.88”) D = 32 mm (1.26”)

8-pin

H = 25 mm (0.99”) W = 37 mm (1.44”) D = 45 mm (1.77”)

4-pin

H = 25 mm (0.97”) W = 18.5 mm (0.73”) D = 25.5 mm (1.00”)

6-pin

H = 25 mm (0.97”) W = 22 mm (0.87”) D = 26.5 mm (1.03”)

8-pin

H = 25 mm (0.97”) W = 29.5 mm (1.15”) D = 25.5 mm (1.0”)

12-pin

H = 23 mm (0.88”) W = 41 mm (1.62”) D = 48 mm (1.90”)

Rudder angle sensor

3–180 ohm

2. Engine–PCU cable

Feet Meter Part no.

16.4 5.0 21397286

1. Transmission cable harnesses

ZF Feet Meter Part no.

5.3 1.6 40005756

MGX 3.6 1.1 21159075

4” display

Display incl. cable 1.5 m (5 ft.) In combination with Information display

11. Y-split multilink, 6-pin

Feet Meter Part no.

1.6 0.5 3588206

12. Display cable, 6/12-pin

Feet Meter Part no.

5 1.5 3588207*

*) Incl. in display kit

W

D

H

W

D

H HH H HH

W W W WW

DD

D DD

Secondary Battery (backup) Connection

External Stop SwitchOptional

2-pin

H = 15 mm (0.59”) W = 24 mm (0.94”)

Crimping parts

Part Part no.

1, Housing* 1307049

2. Isolator* 1608765

3. Pin* 969832 (2,5mm2) Max. insulation diam. 3,1mm (Included in engine harness)

Pin 948291 (2,5mm2) Max. insulation diam. 4,5 mm (not included)

4. Crimping tool 951 2653

* Included in engine delivery.

Note! Remove the blind plugs before crimping.

H

W

Category ACrosscut area minimum 1,5mm2 type ap-proved low voltage (30V or more) ship cable , Max 50 meters

Category B Crosscut area 2,5mm2 type approved low voltage (30V or more) ship cable, Max 15 meters

External stop switch cable, 2-pin

Feet Meter Part no.

32.8 10 3840677

Water in fuel cable harness, 3-pin

Feet Meter Part no.

9.8 3 21415866 16.4 5 21415883

Water in fuel Y-Split cable harness, 3-pin

Part no.

21495971

Part no. 3589458

NO/NC contacts

Cable not included. Use External Stop Switch Cable 3840677.