Installation, Operation,and Maintenance ManualModel 3196 i-FRAME

Table of Contents

Model 3196 i-FRAME Installation, Operation, and Maintenance Manual 1

Table of Contents

Introduction and Safety .......................................................................................................... 5Introduction ............................................................................................................................. 5Safety ...................................................................................................................................... 6

Safety terminology and symbols ........................................................................................... 6Environmental safety ............................................................................................................ 7User safety ........................................................................................................................... 8Ex-approved products .......................................................................................................... 9

Product approval standards .................................................................................................. 10Product warranty ................................................................................................................... 11

Transportation and Storage ................................................................................................. 12Inspect the delivery ............................................................................................................... 12

Inspect the package ........................................................................................................... 12Inspect the unit ................................................................................................................... 12

Transportation guidelines ...................................................................................................... 12Pump handling ................................................................................................................... 12Lifting methods ................................................................................................................... 12

Storage guidelines ................................................................................................................ 15Pump storage requirements ............................................................................................... 15Frostproofing ...................................................................................................................... 15

Product Description .............................................................................................................. 16General description 3196 i-FRAME ...................................................................................... 16

Part description 3196 .......................................................................................................... 17General description i-ALERT Condition Monitor .................................................................. 18Nameplate information .......................................................................................................... 20Nameplate information .......................................................................................................... 23

Installation ............................................................................................................................. 26Preinstallation ....................................................................................................................... 26

Pump location guidelines .................................................................................................... 26Foundation requirements ................................................................................................... 26

Baseplate-mounting procedures ........................................................................................... 27Prepare the baseplate for mounting ................................................................................... 27Install the baseplate using shims or wedges ...................................................................... 27Install the baseplate using jackscrews ................................................................................ 28Install the baseplate using spring mounting ........................................................................ 31Install the baseplate using stilt mounting ............................................................................ 32Baseplate-leveling worksheet ............................................................................................. 34

Install the pump, driver, and coupling .................................................................................... 35Pump-to-driver alignment ...................................................................................................... 35

Alignment checks ............................................................................................................... 35Permitted indicator values for alignment checks ................................................................ 36Alignment measurement guidelines ................................................................................... 36Attach the dial indicators for alignment ............................................................................... 37Pump-to-driver alignment instructions ................................................................................ 37C-face adapter .................................................................................................................... 40

Grout the baseplate .............................................................................................................. 40Piping checklists ................................................................................................................... 42

General piping checklist ..................................................................................................... 42Suction-piping checklist ...................................................................................................... 43Discharge piping checklist .................................................................................................. 45

Table of Contents

Model 3196 i-FRAME Installation, Operation, and Maintenance Manual2

Commissioning, Startup, Operation, and Shutdown ......................................................... 47Preparation for startup .......................................................................................................... 47Remove the coupling guard .................................................................................................. 48Check the rotation - Frame Mounted ..................................................................................... 51Impeller-clearance check ...................................................................................................... 51

Impeller clearances (3196 and HT 3196) ........................................................................... 51Impeller-clearance setting ..................................................................................................... 52

Set the impeller clearance - dial indicator method (all except CV 3196) ............................. 52Set the impeller clearance - feeler gauge method (all except CV 3196) ............................. 53

Couple the pump and driver .................................................................................................. 54Install the coupling guard .................................................................................................... 54Bearing lubrication .............................................................................................................. 59

Shaft-sealing options ............................................................................................................ 61Mechanical seal options ..................................................................................................... 61Connection of sealing liquid for mechanical seals .............................................................. 61Packed stuffing box option ................................................................................................. 62Connection of sealing liquid for a packed stuffing box ........................................................ 62Dynamic-seal option ........................................................................................................... 62Set an elastomeric face seal ............................................................................................... 63

Prime the pump with the suction supply above the pump ..................................................... 63Prime the pump with the suction supply below the pump ...................................................... 64Other methods of priming the pump ...................................................................................... 65Start the pump ...................................................................................................................... 65Activate the i-ALERT Condition Monitor .............................................................................. 66i-ALERT Condition Monitor routine operation ...................................................................... 67Pump operation precautions ................................................................................................. 67Shut down the pump ............