international journal of innovative pharmaceutical ... · t.bindu*, 2p.prem kumar , 3y ......
TRANSCRIPT
RESEARCH ARTICLE T.Bindu et.al / IJIPSR / 2 (7), 2014, 1386-1401
Department of Pharmaceutics ISSN (online) 2347-2154
Available online: www.ijipsr.com July Issue 1386
FORMULATION AND DEVELOPMENT OF SORAFENIB
TOSYLATE IMMEDIATE RELEASE TABLET
1T.Bindu*,
2P.Prem Kumar,
3Y.Raja Jaya Rao,
4P.Nagaswara Rao,
5M.Manasa
Department of Pharmaceutics, Sims college of pharmacy, Guntur, AP, INDIA
Corresponding Author:
T.Bindu
Department of Pharmaceutics,
SIMS Institute of Pharmacy,
GUNTUR, AP, INDIA
Email:[email protected]
Mobile: +919908079758
International Journal of Innovative
Pharmaceutical Sciences and Research www.ijipsr.com
Abstract
Immediate release tablets are those tablets which disintegrate and release the drug rapidly once it enters
GIT. They are also a tool for expanding markets, extending product life cycles and generating
opportunities. Sorafenib tosylate is approved to treat cancer. The present work involves the formulation
development, optimization and in- vitro evaluation of immediate release Sorafenib tosylate tablets. Direct
compression method was selected for the formulation tablets. Tablets were prepared containing 40%
overages using croscaramellose sodium, crospovidone, pre gelatinized starch and sodium starch glycolate
as disintegrants since tablets containing 10% overages failed to meet the desired specifications. It was
found that the formula G8 containing pregelatinized starch as disintegrant exhibited acceptable
disintegration time, percentage drug content per tablet and in vitro drug release. This formula was scaled up
in two batches out of which one was film coated. Later they were subjected to stability studies after
packing in amber colored PVC-PVDC blister packing which showed acceptable results. So at last it was
concluded that immediate release Sorafenib tosylate tablets containing 40% overages can be prepared using
direct compression which met the required specifications.
Keywords: Immediate release tablets; Sorafenib tosylate; cross carmellose sodium; crosspovidone;
pre gelatinized starch ; sodium starch glycolate.
.
RESEARCH ARTICLE T.Bindu et.al / IJIPSR / 2 (7), 2014, 1386-1401
Department of Pharmaceutics ISSN (online) 2347-2154
Available online: www.ijipsr.com July Issue 1387
INTRODUCTION
An Oral Dosage Form is the physical form of a dose of a chemical compound used as a drug or
medication intended for administration or consumption by oral route. Common oral dosage
forms are tablets or capsules. Tablets are solid preparations each containing a single dose of one
or more active substances with or without excipients usually obtained by compressing uniform
volumes of particles. The need for new oral drug delivery system continues, due to poor patient
acceptance for invasive methods, need for exploration of new market for drugs and coupled with
high cost of disease management. Developing new drug delivery techniques and utilizing them in
product development is critical for pharma companies to survive this century. An immediate
release dosage form allows a manufacturer to extend market exclusivity, while offering patients a
convenient dosage form or dosage regimen [1].
Immediate Release Tablets are those tablets which are designed to disintegrate and release their
medication with no special rate controlling features, such as special coatings and other
techniques. Recently immediate release tablets have started gaining popularity and acceptance as
a drug delivery system, mainly because they are easy to administer, has quick onset of action is
economical and lead to better patient compliance. They are also a tool for expanding markets,
extending product life cycles and generating opportunities [2,3].
The present work involves the formulation development, optimization and in-vitro evaluation of
immediate release Sorafenib tosylate tablets. To minimize critical process parameters and since
Sorafenib tosylate is moisture and heat sensitive, direct compression method was selected for the
formulation of immediate release Sorafenib tosylate tablets Sorafenib is a small molecular
inhibitor of several tyrosine protein kinases (VEGFR and PDGFR) and Raf kinases (more avidly
C-Raf than B-Raf). [4,5] Sorafenib also inhibits some intracellular serine/threonine kinases (e.g.
C-Raf, wild-type B-Raf and mutant B-Raf).[6] Sorafenib treatment induces autophagy,[7] which
may suppress tumor growth. However, autophagy can also cause drug resistance. [8]
MATERIAL
Sorafenib tosylate drug is obtained from Natco India ltd, and the Excipients that were used used
in the prepareation of the tablets were also obtained from Natco India ltd.
RESEARCH ARTICLE T.Bindu et.al / IJIPSR / 2 (7), 2014, 1386-1401
Department of Pharmaceutics ISSN (online) 2347-2154
Available online: www.ijipsr.com July Issue 1388
METHOD
The pre formulation studies of the drug were done, like visual inspection, taste, odor, solubility,
loss on drying were done. Then the caliberation curve of the drug was plotted [9,10].
Preparation of calibaration curve of sorafenib tosylate
100 mg of Sorafenib tosylate was accurately weighed and transferred to previously dried 100 ml
volumetric flask. Drug was dissolved in 0.1N HCLsolution. The solution was suitably diluted
with 0.1N HCL solution to get standard concentration of 2, 4,6,8,10,12 and 14 µg/ml.
Absorbance was measured at 265 nm using using UV-Visible Spectrophotometer.
Compatibility studies
The drug and the excipients should be compatible with one another to produce stable
efficacious, attractive and easy to administer and safe dosage form. If the excipients are new and
not been used in the formulations containing the active substance, the compatibility studies are of
paramount importance.
Method:-Compatibility study was performed by preparing compatibility blends at different
ratios of different excipients with the drug, based on tentative average weight. These blends were
stored at accelerated condition of 400C/75% RH. Control samples were stored at 40C. The ratio
of drug to excipient was 1:1 and samples were kept in double lined poly-bags. The samples were
evaluated for any change in the physical characteristics with reference to its controlled sample
stored at 4°C for 7, 14 and 30days Chemical stability was confirmed by FTIR spectrophotometry
Manufacturing of immediate release sorafenib tosylate
In the present investigation immediate release Sorafenib tosylate tablets were prepared by two
methods
1. Wet Granulation
2. Direct Compression.
Preparation of Sorafenib tosylate by Wet Granulation:-
All the ingredients were accurately weighed as per formula G1 and dispensed in clean
polythene covers. Sorafenib tosylate, Di calcium phosphate and Croscarmellose sodium were
sifted through sieve no-30. Microcrystalline Cellulose pH-101 and Lactose were passed
through sieve no-20. Magnesium stearate, PVP K 30 and Colloidal silicon dioxide passed
through sieve no-40. After sifting all the above ingredients were transferred into a big
polythene cover and mixed for 30 min. Binder solution was prepared by dissolving
RESEARCH ARTICLE T.Bindu et.al / IJIPSR / 2 (7), 2014, 1386-1401
Department of Pharmaceutics ISSN (online) 2347-2154
Available online: www.ijipsr.com July Issue 1389
weighed amount of PVP K 30 in required amount of Isopropyl alcohol. The above blend
was taken in a stainless steel container to which the earlier prepared binder solution was
added slowly until a wet mass like substance was formed. The wet mass was passed
through sieve no- 16 to get wet granules which were later dried in a tray drier at 50°c for 1
hour. The dried granules were again passed through sieve no- 16 and thoroughly mixed with
magnesium stearate and colloidal silicon dioxide.
Table 1: Formulae for Preparation of Immediate Release Sorafenib tosylate Tablets with
10% Overages
SL.NO INGREDIENTS G1
(WG)
G2
(DC)
G3
(DC)
G4
(DC) 1. Sorafenib tosylate (10
%overages)
205.5m
g
205.5m
g
205.5
mg
205.5m
g 2. MicrocrystallineCellulose pH- 101 50mg ----- 91.8m
g
-----
3. Microcrystalline Cellulose pH-102 ----- 50mg ----- 91.8mg
4. Lactose 20mg 20mg 20mg 20mg
5. Di calcium phosphate 13.7mg 17.7mg 25mg 25mg
6. Magnesium stearate 1mg 1mg 1.5mg 1.5mg
7. Colloidal silicon dioxide 0.8mg 0.8mg 1.2mg 1.2mg
8. Croscarmellose sodium 5mg 5mg 5mg 5mg
9. PVP K-30 4mg ----- ----- -----
10. Iso propyl alcohol QS ----- ----- -----
Total Tablet Weight 300mg 300mg 350mg 350mg
Preparation of Sorafenib tosylate by Direct Compression:-
All the ingredients were accurately weighed as per formula G2 to G11 and were dispensed
in clean polythene covers. Sorafenib tosylate, Di calcium phosphate and Croscarmellose
sodium were sifted through sieve no-30. Microcrystalline Cellulose pH-101 and Lactose were
passed through sieve no-20. Magnesium stearate and Colloidal silicon dioxide passed through
sieve no-40. Sorafenib tosylate and Di calcium phosphate were mixed in a polythene cover
marked as DC-I. Microcrystalline Cellulose pH-101, Lactose and Croscarmellose sodium
were mixed in polythene cover marked as DC-II. Magnesium stearate and Colloidal silicon
dioxide were mixed in polythene cover marked as DC-III. The covers were mixed thoroughly
RESEARCH ARTICLE T.Bindu et.al / IJIPSR / 2 (7), 2014, 1386-1401
Department of Pharmaceutics ISSN (online) 2347-2154
Available online: www.ijipsr.com July Issue 1390
for 30 min. Then DC-II and DC-III were added to DC-I and again mixed thoroughly for 30
min.
Table 2: Formulae for Preparation of Immediate Release Sorafenib tosylate Tablets
with 40% Overages
SL.NO INGREDIENTS G5 G6 G7 G8 G9
1. Sorafenib tosylate(40
%overages)
207mg 207mg 207mg 207mg 207mg
2. MicrocrystallineCellulose pH-
102
91mg 91mg 91mg 91mg 92mg
3. Lactose 20mg 20mg 20mg 20mg 22.3m
g 4. Di calcium phosphate 24.3m
g
24.3m
g
24.3m
g
24.3m
g
25mg
5. Magnesium stearate 1.5mg 1.5mg 1.5mg 1.5mg 1.7mg
6. Colloidalsilicon dioxide 1.2mg 1.2mg 1.2mg 1.2mg 2mg
7. Croscarmellose sodium 5mg -- -- -- --
8. Crosspovidone -- 5mg -- -- --
9. Sodium starch glycolate. -- -- 5mg -- -
10. Pre gelatinized Starch -- -- -- 5mg --
Total Tablet Weight 350mg 350mg 350mg 350mg 350mg
Procedure for Scale up of Sorafenib tosylate Tablets:-
Scale up was done by following the same procedure as given for direct compression.
Mixing was carried out in a Double cone blender for 15 min. This blend is then subjected to
direct compression on a Double Rotary Compression Machine (27 station) at 100 rpm to
yield Sorafenib tosylate tablets.
Table 3: Formulae for Scale Up Batch Immediate Release Sorafenib tosylate Tablets
SL.NO INGREDIENTS G10 G11
1. Sorafenib tosylate (40 % overages) 207mg 207mg
2. Microcrystalline Cellulose pH-102 91mg 91mg
3. Lactose 20mg 20mg
4. Di calcium phosphate 24.3mg 24.3mg
5. Magnesium stearate 1.5mg 1.5mg
6. Colloidal silicon dioxide 1.2mg 1.2mg
7. Pre gelatinized Starch 5mg 5mg
Total Tablet Weight 350mg 350mg
RESEARCH ARTICLE T.Bindu et.al / IJIPSR / 2 (7), 2014, 1386-1401
Department of Pharmaceutics ISSN (online) 2347-2154
Available online: www.ijipsr.com July Issue 1391
Preparation of Coating Solution:-
All the ingredients were accurately weighed as per formula and dispensed. Ferric oxide Red
and Ferric oxide Yellow were dissolved in PEG-6000. HPMC-6cps and titanium di oxide were
dissolved in water. Both the solution were mixed together and stirred for 45 min to get
a homogenous solution. The appearance, average weight, thickness of tablets, disintegration
and drug release etc were also checked.
Table 4: Formulae for Preparation of Film Coating Solution for G11
Sl.no Ingredients Quantity
1. Hpmc-6cps 100 gm
2. Peg- 6000 26gm
3. Ferric oxide - yellow 0.2gm
4. Ferric oxide - red 0.4gm
5. Titanium di oxide 20gm
6. Water 600 ml
Evaluation of tablets
After the formulation of the granules they were evaluated for various pre compression
parameters like bulk density. Tapped density, angle of repose, porosity, carr’s index and
hausners ratio. Then the granules were compressed and then they were compressed to form
single unit dosage forms i.e., tablets. These tablets were evaluated for various tests which are as
follows.
Thickness:
Thickness was measured using calibrated venire calipers. Six tablets of each formulation were
picked randomly and thickness was measured individually and average thickness was reported.
Friability:
Previously weighed 10 tablets were taken in a Roche friabilator and the friability was checked
at 25 rpm for 4 minutes. Then the tablets were dusted and reweighed and the percentage of
powder eroded during 4 minutes was recorded. Friability was than calculated using the
following equation. Friability of tablets less than 1% was considered acceptable.
RESEARCH ARTICLE T.Bindu et.al / IJIPSR / 2 (7), 2014, 1386-1401
Department of Pharmaceutics ISSN (online) 2347-2154
Available online: www.ijipsr.com July Issue 1392
(W initial) - (W final)
F = X 100
(W initial)
where W initial = Initial weight of tablets, W final = Final weight of tablets.
Disintegration Time:
The disintegration time was determined using disintegration test apparatus at 37° C±2° C. A
tablet was placed in each of the six tubes of the apparatus and one disc was added to each tube.
The time taken for complete disintegration of the tablet with no palpable mass in the apparatus
was noted.
Percentage Drug Content: [11,12]
Principle: This method is based on the reaction of Sorafenib tosylate with formaldehyde to
yield a colored product having absorption maxima at 360nm.
Reagents:
Preparation of 1 N sulphuric acid: 54 ml of sulphuric acid was added to 1000ml water.
Preparation of 0.1 N HCL solution: 0.4gm of HCL was dissolved in 1000ml to give
0.01 N Sodium Hydroxide solutions.
Preparation of standard solution: 100mg of Sorafenib tosylate was dissolved in 100 ml 0.1N
HCL solution. From this 1ml solution was taken and diluted to 10ml with 0.1N HCL to get 100
µg/ml which was taken as standard.
Preparation of sample solution: Ten tablets were powdered in a mortar and powder
equivalent to 5 mg of Sorafenib tosylate was taken and extracted with 25 ml of 0.1N HCL
solution by shaking for 15 min. It was filtered and diluted to 50 ml with water.
Procedure: To each 10 ml of sample and standard; 13 ml of 1 N Sulphuric Acid and 3 ml of
formaldehyde were added which were then heated for 1 hour and cooled. The cooled solution
was diluted to 25 ml with water and absorbance was measure at 360nm against reagent blank.
Invitro Dissolution Studies: [13]
Dissolution test was carried out in USp Electro labs XXIII paddle type apparatus. The
dissolution medium was distilled water and the volume is 500ml. The temperature was
maintained at 37 °±0.5° C and the paddle speed was at 50rpm. The drug samples of 5ml were
RESEARCH ARTICLE T.Bindu et.al / IJIPSR / 2 (7), 2014, 1386-1401
Department of Pharmaceutics ISSN (online) 2347-2154
Available online: www.ijipsr.com July Issue 1393
taken at regular intervals of 5min (5, 10, 15, 20, 25, 30, 35, 40 and 45 minutes) and the same
amount of volume was replaced by dissolution media. The samples were taken till 45min. The
absorbance was measured at 265nm.
Limit – Not less than 75% of labeled amount of Sorafenib tosylate was dissolved in 45 min.
Stability studies
Stability of a drug has been defined as the ability of a particular formulation in a specific
container, to remain within its physical, chemical, therapeutic and toxicological specifications.
The purpose of stability study is to provide evidence on the quality of a drug substance or drug
product which varies with time under the influence of a variety of environmental factors such as
temperature, humidity and light. Recommended storage conditions, re-test periods and shelf-
lives are to be established.
Method: The scaled up formulations G10 and G11 were subjected to accelerated stability studies
and parameters like hardness, disintegration time, drug content and in vitro drug release were
analyzed after storing them at 40±20C / 75±5% RH for 2 months.
RESULT & DISCUSSION
Table 5: Characterization of Sorafenib tosylate
Test Specification / limits Observations
Color Yellow to orange yellow powder Yellow to orange yellow powder
Taste Tasteless Tasteless Odor Odorless Odorless
Losson drying Not more than 0.2 % 0.14%
Table 6: Solubility of Sorafenib tosylate
Quantity of Sorafenib
tosylate Quantity of solvents Inference
100 mg
100 mg
100 mg
100mg
30 ml of Water 100 ml of
Methanol
100 ml Hydrochloric acid
100ml 0.01NSodium
hydroxide solution
Practically insoluble
Insoluble
Soluble
Soluble
RESEARCH ARTICLE T.Bindu et.al / IJIPSR / 2 (7), 2014, 1386-1401
Department of Pharmaceutics ISSN (online) 2347-2154
Available online: www.ijipsr.com July Issue 1394
Table 7: Standard Calibration Curve of Sorafenib tosylate at 265 nm.
Concentration
(µg/ml)
Absorbance Average
Absorbance Trial1 Trial2 Trial3
0 0 0 0 0 2 0.127 0.125 0.126 0.126 4 0.237 0.236 0.237 0.236 6 0.346 0.345 0.344 0.345 8 0.451 0.451 0.450 0.450 10 0.553 0.553 0.554 0.553 12 0.662 0.662 0.665 0.663 14 0.765 0.764 0.760 0.763
Fig. 1: Standard Calibration Curve of Sorafenib tosylate at 265 nm
Table 8: Compatibility Studies
Sl.
no. Drug+ Excipients Ratio Initial color
Condition (400C/75%RH)
7 14 30 Conclusion
1 Sorafenib tosylate + Microcrystalline
1:1
WHITE
** ** ** compatible cellulose pH 102
2 Sorafenib tosylate + Lactose. 1:1 ** ** ** compatible
3 Folic acid + Dicalcium
phosphate. 1:1 ** ** ** compatible
4 Sorafenib tosylate + Croscarmellose
sodium. 1:1 ** ** ** compatible
5 Folic acid + Magnesium
stearate. 1:1 ** ** ** compatible
6 Sorafenib tosylate + Colloidal silicon
di oxide. 1:1 ** ** ** compatible
7 Sorafenib tosylate + Crosspovidone 1:1 ** ** ** compatible
8 Sorafenib tosylate + Pre gelatinized
starch. 1:1 ** ** ** compatible
9 Folic acid + Sodium starch
glycolate 1:1 ** ** ** compatible
10 Sorafenib tosylate final blend ------ ** ** ** compatible
RESEARCH ARTICLE T.Bindu et.al / IJIPSR / 2 (7), 2014, 1386-1401
Department of Pharmaceutics ISSN (online) 2347-2154
Available online: www.ijipsr.com July Issue 1395
Figure 2: IR Spectra of Sorafenib tosylate Figure 3: IR Spectra of Sorafenib tosylate +
Pre gelatinized starch
Figure 4: IR Spectra of Sorafenib tosylate Figure 5: IR Spectra of Sorafenib tosylate +
Croscarmellose sodium + Crosspovidone
Figure 6: IR Spectra of Sorafenib tosylate Figure 7: IR Spectra of Sorafenib
+ Magnesium stearate tosylate + Microcrystallinecellulose
RESEARCH ARTICLE T.Bindu et.al / IJIPSR / 2 (7), 2014, 1386-1401
Department of Pharmaceutics ISSN (online) 2347-2154
Available online: www.ijipsr.com July Issue 1396
Figure 8: IR Spectra of Sorafenib tosylate Figure 9: IR Spectra of Sorafenib
+ Lactose tosylate + Di calcium phosphate
Figure 10: IR Spectra of Sorafenib tosylate Figure 11: IR Spectra of Sorafenib
+ Colloidal silicon di oxide tosylate final blend
Table 8: Evaluation of Pre-Compression Parameters
Fo
rmu
lati
on
Co
de Evaluation of pre compression Parameters
Bu
lk
Den
sity
(g/c
c)
Ta
pp
ed
Den
sity
(g/c
c)
Po
rosi
ty (
%)
Ca
rr’s
In
dex
(%)
Ha
usn
er’s
Ra
tio
An
gle
of
Rep
ose
(θ)
G1 0.571 0.740 0.229 18.84 1.21 29.49
G2 0.555 0.714 0.222 18.31 1.22 28.86
G3 0.465 0.540 0.139 13.88 1.16 24.87
G4 0.454 0.526 0.136 13.68 1.15 26.15
RESEARCH ARTICLE T.Bindu et.al / IJIPSR / 2 (7), 2014, 1386-1401
Department of Pharmaceutics ISSN (online) 2347-2154
Available online: www.ijipsr.com July Issue 1397
G5 0.488 0.571 0.146 14.54 1.17 26.38
G6 0.465 0.540 0.140 13.88 1.16 28.13
G7 0.512 0.625 0.179 18.08 1.22 27.75
G8 0.526 0.588 0.105 10.54 1.11 22.45
G9 0.434 0.526 0.174 17.50 1.22 31.02
G10 0.526 0.588 0.105 10.54 1.11 22.48
G11 0.512 0.571 0.102 10.40 1.12 22.50
Table 9: Evaluation of Post-Compression Parameter
Form
ula
tion
Cod
e
Evaluation of post compression Parameters
Hard
nes
s of
tab
lets
*
(kg/c
m2)
Fri
ab
ilit
y
of
tab
lets
*(
%)
Wei
gh
t
vari
ati
o
n (
mg)
Per
cen
ta
ge
dru
g
con
ten
t
per
tab
let*
(%)
Dru
g
con
ten
t
per
tab
let*
(mg)
Th
ick
ne
ss
of
tab
lets
*
(mm
) D
isin
teg
rati
o
n
tim
e
(min
)*
G1 5.6 1.470 2.97 76.70 3.835 2.95 4.26
G2 5.3 1.503 2.95 77.14 3.857 2.93 4.30
G3 4.8 0.644 1.54 80.06 4.003 2.55 3.17
G4 4.7 0.628 1.43 82.34 4.117 2.54 3.31
G5 4.3 0.789 1.89 111.92 5.600 2.53 3.53
G6 4.4 0.854 1.76 109.95 5.490 2.54 3.53
G7 4.7 0.590 1.10 111.02 5.501 2.56 4.18
G8 4.5 0.545 1.05 112.85 5.642 2.55 2.53
G9 4.9 1.276 2.19 107.69 5.385 2.54 6.48
G10 4.6 0.539 1.04 112.82 5.641 2.53 2.54
G11 4.5 0.540 1.02 112.93 5.646 2.57 2.55
RESEARCH ARTICLE T.Bindu et.al / IJIPSR / 2 (7), 2014, 1386-1401
Department of Pharmaceutics ISSN (online) 2347-2154
Available online: www.ijipsr.com July Issue 1398
Table 10: In-Vitro Drug Release Study of Various Formulations
% Cumulative drug release*
Formulatio
ns
5 min 10min 15mi
n
20min 25min 30min 35min 40mi
n
45min
G1 40.10 42.40 48.80 52.67 56.32 59.51 63.07 66.19 68.05
G2 42.48 43.69 48.21 55.60 57.05 59.11 64.87 67.88 69.10
G3 52.97 55.30 58.92 61.77 64.23 67.19 69.05 70.44 72.69
G4 50.97 54.36 57.29 61.66 65.08 68.27 70.12 72.21 73.57
G5 55.35 59.96 65.11 71.80 76.00 81.61 86.37 89.03 91.13
G6 56.04 58.41 64.98 72.16 78.80 82.88 87.51 90.81 92.79
G7 58.18 55.99 65.00 74.31 76.19 81.95 87.87 89.01 90.09
G8 55.28 59.03 66.25 73.42 80.17 84.67 88.79 91.77 93.20
G9 10.47 19.18 28.47 35.98 40.65 47.22 50.77 53.66 55.10
G10 55.93 60.10 66.01 73.39 81.27 85.00 89.00 91.76 93.24
G11 53.81 61.37 66.56 70.82 76.99 81.01 84.15 87.70 89.45
Table 11: Results of Stability Studies of Selected Formulations (G10 and G11)
Formulation G10 Formulation G11
Time
(days)
Hardness Disintegration
Time
% Drug
Content
Hardness Disintegration
Time
% Drug
Content
0 4.6 2.54 112.82 4.5 2.55 112.93
15 4.6 2.54 112.82 4.5 2.55 112.93
30 4.6 2.53 112.80 4.5 2.54 112.93
45 4.6 2.53 112.80 4.5 2.54 112.92
60 4.6 2.53 112.78 4.5 2.54 112.92
Table 12: In-Vitro Drug Release Study of G10
Days 5 min 10min 15mi
n
20mi
n
25mi
n
30min 35min 40mi
n
45min
0 55.93 60.10 66.01 73.3
9
81.27 85.00 89.00 91.7
6
93.24
15 55.90 59.89 65.91 72.6
1
80.35 84.55 88.77 91.6
5
93.20
30 55.91 58.77 65.34 71.7
7
79.26 86.19 89.01 90.8
7
92.91
45 55.87 59.06 66.10 71.6
9
78.99 81.07 86.19 91.0
4
92.88
60 4.98 58.50 64.88 0.84 80.12 83.50 87.20 90.6
6
92.85
RESEARCH ARTICLE T.Bindu et.al / IJIPSR / 2 (7), 2014, 1386-1401
Department of Pharmaceutics ISSN (online) 2347-2154
Available online: www.ijipsr.com July Issue 1399
Table 13: : In-Vitro Drug Release Study of G11 .
Day
s
5 min 10min 15min 20min 25min 30min 35min 40min 45min
0 53.81 61.37 66.56 70.82 76.99 81.01 84.15 87.70 89.45
15 53.77 61.19 65.97 70.50 76.88 80.80 83.64 88.04 89.40
30 52.91 60.64 64.70 68.55 75.20 81.12 83.50 86.15 88.88
45 52.89 59.79 64.85 67.89 75.30 80.66 84.54 86.03 88.50
60 51.77 58.69 63.44 67.10 74.45 81.21 85.09 87.48 88.48
CONCLUSION
The present work involves the formulation development, optimization and in-vitro evaluation of
immediate release Sorafenib tosylate tablets. To minimize critical process parameters and since
Sorafenib tosylate is moisture and heat sensitive, direct compression method was selected for the
formulation of immediate release Sorafenib tosylate tablets. Under the pre formulation studies
API characterization and drug-excipient compatibility studies were carried out. The API
characterization showed compliance with the drug characteristics. The polymers and other
excipients were selected based on the satisfying results produced during drug- excipient
compatibility studies to develop the final formulation. The final suitable formulation (G8) was
achieved fruitfully by the direct compression technique using pre gelatinized starch as
disintegrant which exhibited acceptable disintegration time (2.53 min), percentage drug content
per tablet (112.85%) and in vitro drug release (93.20%). The best formulation was later subjected
to scale up in two batches containing 30,000 tablets each (G10 and G11) which were later
subjected to stability studies after packing in amber colored PVC-PVDC blister packing. One
batch of scale up was film coated for following reasons-
Reduce influence of moisture.
Avoid dust formation.
Improve drug stability and prolong shelf life.
For brand differentiation and consumer recognition
Considering the results of scaled up batches containing pre gelatinized starch as disintegrant it
can be concluded that the formulation G10 and G11 were meeting the desired in vivo and in vitro
correlation limits provided by the company
RESEARCH ARTICLE T.Bindu et.al / IJIPSR / 2 (7), 2014, 1386-1401
Department of Pharmaceutics ISSN (online) 2347-2154
Available online: www.ijipsr.com July Issue 1400
The formula G10 and G11 were subjected for cost evaluation and marketing department
approval for costing and patient compliance respectively, and a positive feedback was received
for formulation G10 and G11. It was also observed that direct compression was the best suitable
method used for producing immediate release tablets Sorafenib tosylate tablets. Based on all the
above considerations these formulas will be subjected for bio availability studies and if it
complies to all the requirement of those studies the same formula will be commercialized.
Further improvement in these formulations can be achieved by optimizing the film
coating given to Sorafenib tosylate tablets
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