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Page 1: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

KAIZEN

© Hundred Ten Academy

Page 2: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

2. KAI - Change

ZEN - Good

© Hundred Ten Academy

Page 3: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

3. Programming the

brain for change.

© Hundred Ten Academy

Page 4: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

4. Problems come to

invite Kaizen.

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Page 5: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

5. Approach

Get the vision

Little silly steps

Escape the stress of

innovation thinking.

© Hundred Ten Academy

Page 6: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

6. Why is Kaizen hard?

Natural impatience

Optimism

People dislike written vision

© Hundred Ten Academy

Page 7: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

7. Kaizen in Business Place

Creative solution instead of

capital investment.

Asking small questions

Basis of suggestion scheme

Relentless pursuit of excellence

Excellence is a journey not a

destination

© Hundred Ten Academy

Page 8: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

8. Foundation of kaizen

Team work

Focus

Motivation

Quality circles

The suggestion scheme

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Page 9: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

9. The suggestion scheme:

[a] Line of sight Savings

Work environment

Machines and processes

Jigs and tools

© Hundred Ten Academy

Page 10: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

The suggestion scheme:

[b] Office

Product quality

New products

Customer service

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Page 11: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

10. Kaizen

Tireless improvements

Devils is in the details

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Page 12: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

11. Benefits of suggestion scheme:

Kaizen consciousness

Communication

Training on the job

Harmony

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Page 13: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

Benefits of suggestion scheme:

Removes Muri and Muda

Increases in competitive

advantage

Helps increase market shares

Encourage big picture thinking

Kaizen, now a global issue!

© Hundred Ten Academy

Page 14: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

12. 3 stages of Kaizen Teian:

Encouragement

Education

Efficiency

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Page 15: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

13. Making it happen

Question all assumptions

Be positive

No excuse

Start now

Ask why, 5 times!

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Page 16: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

14. Eliminating Muda:

Motion

Delays

Transportation

Lean staff

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Page 17: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

Making defect

Over processing

Over producing

Storing

Opportunities

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Page 18: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

15. Eliminating Muri [5s]

Seiri - sort

Seitan - set

Seiso - shine

Seiketsu - standardize

Shitsuke - sustain

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Page 19: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

16. 4 basic acronyms:

3Ds Dirty, difficulty &

dangerous

3Fs Floor, fact, find

3Ps Pre production planning

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Page 20: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

5W+2H

What: Who: Why

Where: When

How: How much

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Page 21: KAIZEN - 100/10 Academy7. Kaizen in Business Place Creative solution instead of capital investment. Asking small questions Basis of suggestion scheme Relentless pursuit of excellence

Conclusion:

1. Kaizen: A new concept

2. Peter Drucker:

(Continuous Improvement)

3. Zig Ziglar

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