lean six sigma
DESCRIPTION
Lean transformation. Value - Flow - Pull - Takt - 5S - Six SigmaTRANSCRIPT
Joaquin Daniel Estrada – Industrial Director1
20112011
Joaquin Daniel Estrada – Industrial Director2
METODOLOGY
• Operations transformation aligned with business strategy & targets.
• Lean six sigma culture, product portfolio optimization, capacity management, and people/talent development are the key operations strategies supporting results.
• Lean six sigma projects supporting business improvement targets.
• 2011 and 2010 consistently achieving Sales, EBIT, & DIH targets
Joaquin Daniel Estrada – Industrial Director3
MAIN OPERATIONS CHANGES
• Operations unification in one facility– Parts warehouse moved from building 2 to main facility
(Slides 18 to 20)
– Operators and mechanisms assembly moved from building 2
to main facility ( Slides 11, 14 & 15).
• Create doors production lines.– Slides 4 to 9
• Create doors kanban & Operators assembly area– Slides 10 & 11
• Change finish goods area per Carts & Slings assembly area– Slides 12 & 13
• Built new warehouse area inte building 1– Slides 16 & 17
Joaquin Daniel Estrada – Industrial Director4
Old Lay Out Part 1
Joaquin Daniel Estrada – Industrial Director5
Old Lay Out Part 1
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New Lay Out Part 1
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New Lay Out Part 1
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New Lay out Part 1
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New Lay Out Part 1
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Old Lay Out Part 2
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New Lay Out Part 2
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Old lay out Part 3
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New Lay Out – Part 3
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Old Lay Out – Part 4
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New Lay Out – Part 4
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Old Lay Out – Part 5
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New Lay Out – Part 5
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Old Lay Out – Part 6
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New Lay Out – Part 6
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Total Plant productivity improvement
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Carts Productivity improvement
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Slings Productivity improvement
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Doors Productivity improvement
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Painting Productivity improvement
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Metallurgic Productivity situation
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Mecs & Ops Productivity
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Metallurgic Productivity situation
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SERVICE – PLANT ON TIME DELIVERY
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SERVICE – CUSTOMER ON TIME DELIVERY
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DIH
Joaquin Daniel Estrada – Industrial Director31
Thank You!!