lithium/air semi-fuel cells: high energy...

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Steven J. Visco, Eugene Nimon, Bruce Katz, May-Ying Chu, and Lutgard De Jonghe PolyPlus Battery Company 2431 5th Street, Berkeley, CA 94710 [email protected] Scalable Energy Storage: Beyond Li-Ion, Almaden Institute, August 26, 27, 2009 LITHIUM/AIR SEMI-FUEL CELLS: HIGH ENERGY DENSITY BATTERIES BASED ON LITHIUM METAL ELECTRODES

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Steven J. Visco, Eugene Nimon, Bruce Katz, May-Ying Chu, and Lutgard De Jonghe

PolyPlus Battery Company2431 5th Street, Berkeley, CA 94710

[email protected]

Scalable Energy Storage: Beyond Li-Ion, Almaden Institute, August 26, 27, 2009

LITHIUM/AIR SEMI-FUEL CELLS: HIGH ENERGY DENSITY BATTERIES BASED ON LITHIUM METAL ELECTRODES

Technologies Under Development

• Lithium/Sulfur - rechargeable (licensed product)

• Lithium/Air - (primary & secondary)

• Lithium/Seawater - primary

Water-stable, Li+ conductive solid electrolyte

Li/Aqueous Batteries?

Lithium reacts with water:Li + H2O = LiOH + 1/2 H2

Unstable to reduction by Li

Li+ electrolyte stable to both lithium metal & solid electrolyte

Lithium Electrode

SOLID ELECTROLYTES

•Lisicon - LiM2(PO4)3 σ=10-4 to 10-3 S/cm

•RbAg4I5 σ=0.27 S/cm

•Na-β”-alumina σ=0.2 S/cm (350 oC)

•LiI•Li2S•P2S5 σ=10-3 S/cm

•LiPON (Li3PO4Nx) σ=10-6 S/cm50 microns

Solid-State PLE

Solid-state protected anode - Cycling of solid-state protected anode in 1M LiOH at varying current densities: 1) 1 mA/cm2; 2) 5 mA/cm2; 3) 10 mA/cm2; 4) 15 mA/cm2; 5) 1 mA/cm2

Cu3N/Li3N

U.S. Patent 7,491,458; “Active metal fuel cells,” S.J. Visco; Y.S. Nimon, B D. Katz; and L.C. De Jonghe; filed April 14, 2004

U.S. Patent 7,282,295; “Protected active metal electrode and battery cell structures with non-aqueous interlayer architecture”; S.J. Visco; Y.S. Nimon; , B D. Katz; and L.C. De Jonghe filed April 14, 2004

12th International Meeting on Lithium Batteries, Nara, Japan, June 27th – July 2nd, 2004

1ST PUBLIC PRESENTATION OF THE PROTECTED LITHIUM ELECTRODE (PLE)

“Lithium Metal Aqueous Batteries,” Abstract No. 53,

“Lithium Fuel Cells,” Abstract No. 396

“Lithium Air Batteries,” Abstract No. 397

(S.J. Visco, E. Nimon, B. Katz, L.C. De Jonghe, and M.Y. Chu)

Lithium/Water Chemistry(Low equivalent weight of lithium combined with the high voltage for the Li/Seawater

couple leads to unprecedented energy density for practical Li/Seawater Cells)

Li/O2 in aqueous electrolytes:

Basic electrolyte: 4Li + O2 + 2H2O = 4LiOHAcidic electrolyte: 4Li + O2 + 4H+ = 2H2O + 4Li

Li/O2 in non-aqueous electrolytes:

Li + O2 = Li2O2 (peroxide)

Li/Water:

Basic electrolyte: 2Li + 2H2O = 2LiOH + H2

Seawater (pH=8.2): 2Li + 2H2O = 2LiOH + H2

E = 3.45 VE = 4.27 V

E = 2.96 V

E = 2.22 VE ~ 2.60 V

The gravimetric capacity of lithium is 3800 mAh/g; Li/Seawater batteries make use of both the dissolved oxygen (E=3.45 V) and water reduction (E=2.6 V) leading to a nominal voltage of about 2.8 volts for Li/Seawater battery under discharge. According, the theoretical specific energy is 3800 mA/g x 2.8 V ~ 10,000 Wh/kg.

Stability Window for H2O

Conventional Technology

(Conventional vs. Solid Electrolyte Protected Li)

Expanded potential window enables development of stable Li/Air & Li/Water cells

ProtectedAnode

W. Li, W. R. McKinnon, and J. R. Dahn, J. Electrochem. Soc. 141, 2310 (1994)

Li/Air Aqueous

Solid-state, non-aqueous, ionic liquid, polymer electrolyte

Solid state/Aqueous Interface

Stability of Solid Electrolyte in Aqueous Media

Discharge of Protected Lithium Metal Electrodes

Figure. 5. Discharge of thick protected anodes (Li foil is 5.3-5.6 mm) in aqueous neutral electrolyte usedin Li/Air batteries. Discharge current density: 1) 2.0 mA/cm2; 2)1.0 mA/cm2; 3) 0.5 mA/cm2. End of celldischarge corresponds to Li depletion. Data provided by PolyPlus Battery Company.

0.5 mA/cm2

1.0 mA/cm2

2.0 mA/cm2

More than 5 mm lithium discharged in in each test at 100% utilization

Protected Li electrode Li/Air Technology

Flexible seal allows volume change and maintains hermetic

enclosure(Tested to 10,000 psi)

Compliant seal

LiM2(PO4)3 Solid electrolyte

Commercial air electrode &Aqueous LiOH electrolyte

PolyPlus air electrodes &PolyPlus catholytes

Gen I Gen II Gen III Gen IV Gen V Gen VI

Discharge of lithium/air cells having double-sided PLEs with compliant seals in aqueous catholyte at varying current density: 1) 1.0 mA/cm2; 2) 0.5 mA/cm2 ; and 3) 0.2 mA/cm2

Discharge of Aqueous Li/Air using PLE

Li/Air Cell(800 Wh/kg)

Li2O2

insoluble

Non-Aqueous Li/AirCorrosion of Li electrode by water is unavoidable with this approach

Corrosion of Li electrode is eliminated with this approach

PolyPlus issued US PatentChoice of catholytes is limited Choice of catholytes nearly unlimited

Li2O2

insoluble

Cycling of Li/Air Cell with Protected Li Anode and Non-Aqueous Catholyte

Li electrode thickness: 40 µm Discharge/Charge: 0.1 mA/cm2 for 10 hrs (~5 µm of Li)

Time, hrs

Cel

l Vol

tage

, V

22nd cycle

5th cycle

Cycling performance of Li/air cell with nonaqueous catholyte comprising LiTFSI in DMF–EG.

Cycling performance of Li/Air cell with non-aqueous electrolyte. Charge/discharge: 0.4 mA/cm2 for 5 hrs; thickness of Li plated and stripped during cycling is ~10 μm

2 mAh/cm2/cycle

Cycling performance of Li/air cell with nonaqueous catholyte comprising LiTFSI in DMF–EG. Charge/discharge: 0.4 mAcm2 for 5 h; thickness of Li plated and stripped during cycling: 10 microns

Rechargeable Li/Air using PLE and non-aqueous catholyte

Rechargeable Li/Air

•Develop thin or wind-able solid electrolyte membranes to increase cell surface area

•Develop electrocatalysts for the non-aqueous oxygen electrode

•Explore non-aqueous electrolytes and complexing agents to increase solubility of Li2O2

•Develop suitable electrode microstructures for deep reversible cycling of oxygen electrode

•Demonstrate suitable cycling of lithium electrode for traction applications

To do list:

ADVANTAGES OF LITHIUM/AIR

• Extremely high specific energy (rivaling that possible for hydrocarbon fuel cells); commercial cells should reach 1000 Wh/kg

• Energy for reaction is not contained in cell; large battery packs may have a safety advantage for that reason

• Environmentally benign system

Li/Air Cell(800 Wh/kg)

Providing Power for Marine Devices

Slide courtesy of Dr. James BellinghamMonterey Bay Aquarium Research Institute (MBARI)

The majority of the oxygen in the earth’s atmosphere is produced from photosynthetic processes occurring in the ocean. This is approximately sixty to seventy percent in total.

The Protected Anode

Fully functional protected lithium electrode; lithium electrode is stable to a broad range of protic and aprotic solvents including water; 2400 Wh/kg with a 2.8 V cathode.

Discharge of Protected Li Electrode In Seawater at Variety of Rates

Time, days

Ano

de p

oten

tial v

s. S

HE,

V

1.0 mA/cm2

0.8 mA/cm2

0.2 mA/cm2 0.1 mA/cm2

~ 15 months of discharge

Li Thickness: 5.1-5.4 mmEnd of discharge corresponds to Li depletion

Rigid Seal

Instrumented 60-liter Tank for Testing Li/Seawater Batteries

Discharge of Li/Seawater (O2) Cells Having Double-Sided Protected Lithium Anodes in 65-L Tank

Cel

l vol

tage

, V

Time, hrs

End of dischargecorresponds to lithium depletion

Glass-ceramic plates 150 µm in thickness

1.0 mA/cm2 0.5 mA/cm2

Discharge at 0.5 mA/cm2: 2268 mAh (1.14 mm Li)Discharge at 1.0 mA/cm2: 2247 mAh (1.13 mm Li)

3.0 V

2.8 V

Discharge of Double-Sided Ceramic-Protected Lithium AnodesHaving Flexible Seal in Seawater

Ano

de p

oten

tial v

s. S

HE,

V

Time, hrs

Sintered ceramic plates 260-270 µm in thickness Lithium thickness: 1.1-1.3 mm (2.2-2.6 mm total)

1.0 mA/cm2

0.5mA/cm2

0.2mA/cm2

0.15mA/cm2

For all cells end of discharge corresponds to lithium depletion

0.1mA/cm2

105 days of discharge

Li/Seawater Batteries are Environmentally Benign

Protected Li anode

Li = Li+ + e-

Testing Under Realistic Ocean ConditionsWill Biofouling Occur on Protected Anode?

PolyPlus, MBARI, Scripps

Pacific Ocean10 meters

Li+Li+ Li+

Li+Lithium Li+

Toxic Non-Toxic

Deep Water Batteries

Best marine batteries deliver 50 to 250 Wh/kgLi/Seawater should exceed 1000 - 1500 Wh/kg

MARKETSLithium/Air & Lithium/Seawater Technologies

MANUFACTURING

The Protected Anode

Fully functional protected lithium electrode; lithium electrode is stable to a broad range of protic and aprotic solvents including water; 2400 Wh/kg with a 2.8 V cathode.

OHARAGlass-Ceramic and Tape-Cast Membranes

Glass-ceramic membranes: Ohara Japan

Tape-cast membranes: OHARA U.S.

MANUFACTURING

• PolyPlus is working with Quallion LLC, a potential manufacturer of Li/Air and Li/Seawater batteries.

• Quallion is now developing pack designs for commercial Li/Air products.

NEW OPPORTUNITIES

Deep ocean New Battery Chemistry Drug Delivery

IMPLANTABLE POWER SUPPLIES

Should last 2 times longer than Li/I2

IMPLANTABLE POWER SUPPLIES

Should last 2 times longer than Li/I2

Novel Drug Delivery Systems

Bipolar Disorder

Ionotophoretic Li+ Drug Delivery

Li b

lood

con

c.

Time

oral lithium

therapeutic

toxic

Electrochemical drug delivery (iontophoresis)ultra-compact Li source

+

_

Biological medium

Live pig skin

Protected Li Electrode

Ag/AgCl Electrode

Li+

Li + AgCl = LiCl + Ag

e-

Intellectual Property (IP) Assets

Intellectual Property Assets

• Innovate & Protect IP‣ 72 Issued Patents & 60 Pat. Apps.‣ Domestic and foreign patent coverage‣ Internal IP Circle leads to new innovations

• Solidify Core IP ‣ Employee Retention = IP Retention‣ Internal IP Circle strengthens core protection

• Monetize IP Assets‣ Leverage IP (JV, Gov’t funding, strategic alliances)‣ License secondary IP (field of use)‣ Sell prepackaged secondary IP portfolios ‣ New IP = New Business

E N E R G Y T E C H N O L O G Y

Other

B

iomed

ical

B a t t e r i e s Li-Seawater Li-Polymer Solid State Thin Metal Electrolyzers L

i-Patch

New

Li

- SO

Cl 2 L

i - Su

lfur

Li-

Air Li -Air

Film Fuel Cells

Secondary Primary

PolyPlus Ano

de Pr

otec

tion

P

olyPlus Anode Protection PolyPlus Anode Protection

Lithiu

m (metal) Li Cx (carbon) Li M

x (alloys) Lithium (metal) Li

Cx (c

arbo

n)

PolyPlusProtected Anode

Technology

U.S. Patent Application No. U.S. Patent Application Title

20070172739 COMPOSITE SOLID ELECTROLYTE FOR PROTECTION OF ACTIVE METAL ANODES

20070117007 LI/AIR NON-AQUEOUS BATTERIES

20070051620 Polymer adhesive seals for protected anode architectures

20070037058 Compliant seal structures for protected active metal anodes

20060078790 Solid electrolytes based on lithium hafnium phosphate for active metal anode protection

20050175894 Protected active metal electrode and battery cell structures with non-aqueous interlayer architecture

20050100793 Active metal electrolyzer

20050100792 Active metal fuel cells

20040197641 Active metal/aqueous electrochemical cells and systems

20040191617 Ionically conductive membranes for protection of active metal anodes and battery cells

20040142244 Ionically conductive composites for protection of active metal anodes

20040131944 Compositions and methods for protection of active metal anodes and polymer electrolytes

20040126653 Ionically conductive composites for protection of active metal anodes

20030088971 Encapsulated alloy electrodes

20020182508 Coated lithium electrodes

20010041294 Plating metal negative electrodes under protective coatings

Relevant PolyPlus U.S. Patent Applications

Fish love lithium