local exhaust ventilation plant report - carrs silver · local exhaust ventilation plant report ......

Date of previous examination and tests

Location

Contract No.Policy No. Report No.

Name of User

005

Date of commencement of examination and tests

Date of Report

Engineer Surveyor

Competent PersonAllianz Engineering

+44 (0) 1428 722407UK Tel:ROI Tel: +00353 (0) 1 613 4081

V810b

Local Exhaust Ventilation Plant Report

CARRS OF SHEFFIELD LTD T/AS CARRS SILVERWARE

NV09796703

TROY HOUSE, 2 HOLBROOK AVENUE, HOLBROOK, SHEFFIELD, S20 3FH

E35223008885

20-OCT-2016

17-OCT-2017

Andrew Allen

Allianz Engineering, Head Office, Haslemere Road, Liphook, Hampshire, GU30 7UN, United Kingdom.Allianz Engineering Inspection Services Ltd. Registered in England Number: 5441840. Registered Office: 57 Ladymead, Guildford, Surrey, GU1 1DB, United Kingdom.Allianz plc, Allianz House, Elmpark, Merrion Road, Dublin 4, Republic of Ireland. Allianz plc trading as Allianz is regulated by the Irish Financial Regulator.

www.allianzengineering.co.uk

Health & Safety at Work etc. Act 1974

Side 1 of 617-OCT-2017

Type of Inspection Thorough Examination and Test

Regulations Applicable Regulation 9 of COSHH

Identification of LEV Plant and Process

Plant Number LEV 030Manufacturer Not MarkedSerial Number Not MarkedLocation of Air Mover OutsideLocation of Process Joiners ShopsProcess(es) being controlled Various Wood Working Machines and

De-nibbing Section.Hazardous substance(s) being controlled Hard and Soft Wood Dusts, MDF and Plywood

Dusts and Dusts from Primer Paints and VarnishCoatings

Number of Extraction Points 43Maximum number that can be used at one time 25Exhaust air returned to AtmospherePrimary filter fitted YesSecondary filter fitted No

Visual Assessment of the level of control UnsatisfactoryAir Sampling Results We observe that the exhaust air is directed to

atmosphere. Workplace air monitoring isrecommended to ensure the WEL does notexceed the set limits for the contaminants.

Tests Undertaken Visual, Light Test, Smoke Test, Static PressureTest, Velocity Measurements

Defects AFFECTING the level of control and particulars of any repairs or modifications required

1/ Contaminant dusts escape capture and can enter the operators breathing zone and workplace at thefollowing points:

a/ Cabinet Makers Shop - Bench extraction, when longer items are placed on their ends and the topsurface sanded.

Suitable repairs/modifications should be carried out to provide adequate Engineering Control.

Emergency Report and "Do Not Use" label issued to Trevor Hunt, at the time of inspection.

Defects NOT affecting the level of control and particulars of any repairs or modifications required

1/ Wadkin Table Saw 8. The level of control during the last part of cutting sheet materials is weak, with

admin

Sticky Note

Added to HS List.

Report No.

V810b



Side 2 of 6 E35223008885

dusts escaping capture to the rear / side of the hood. Suitable modifications to the top capture hoodshould be carried out to improve the level of control.

2/ Diplomat Belt Sander RHS Duct. The duct is split at the machine spigot.

3/ Router 5. Hevier dusts escape capture to the RHS of the capture hood and collect on the Router andfloor. Suitable modifications to the capture hood should be carried out to improve the level of control.

Other Observations

óR1/ Cross-reference with the last Thorough Examination and Test report

(E35223007741 - dated 20/10/2016)

óR2/ Test results recorded indicate no marked system performance deterioration since the last ThoroughExamination and Test.

óR3/ Condition at the Time of Test: Tests carried out with an average of 20 to 25 points open, as pernormal operating procedure. The following machines were witnessed in use: CNC Millenium Machine,Diplomat Belt Sander, Spindle Sander 15, Wadkin Table Saw 8, Spindle Moulder 14, Router 5, HorizontalSanders and Wall Saw.

óR4/ No air flow indicators are present at appropriate points on the system to indicate the system isfunctioning correctly. Reference should be made to HSG 258 regarding the installation of air flowindicators.

óR5/ The Effective Capture Distance of the Horizontal Sander No 7 Extract Hood is 0.75 m from thestopper block.

óR6/ The Effective Capture Distance of the Luna Horizontal Sander Extract Hood is 0.50 m from the face.

óR7/ The following parts of the system were not fully accessible;

a/ Fan and Motor Set due to mounting position within the filter enclosure. As a consequence the fan andmotor technical details could not be fully captured and should be provided along with the filter efficiencies.

b/ No safe accessible test points are available for the measurement of PSI and PSO. Suitable Test Holesshould be provided at the Filter Unit for the measurement of PSI and PSO across the primary filter.

It should be noted that inability to access the item(s) specified above has not affected the ability tocomplete an effective assessment of the Engineering Control provided by the system.

óR8/ COSHH Management System Documentation

The following supporting documents, held by Martin Carr, have been witnessed and are readily availableon the companies' intranet site;

Risk Assessment / COSHH Assessment

Material Safety Data Sheet(s)

Previous Thorough Examination and Test Report(s)

Report No.

V810b



Side 3 of 6 E35223008885

The following supporting documents have not been witnessed;

Air Monitoring/Sampling Report(s),

Commissioning Report

LEV User Manual/ Logbook

óR9/ Refer to Report No E35223004219 - dated 24/09/2013, for system diagram.

Condition at Time of Test Normal. See observations section.

Fan Details

Manufacturer Not MarkedSerial NumberType CentrifugalRotation (viewed from drive end)

mØSizeVolume Flow m s3 -1

Speed rpm

Motor Details

Manufacturer Not MarkedSerial no.Speed rpmPower kW

Primary Filter

Medium Fabric BagsCollector Type Hopper / PVC BagEfficiency %

Secondary Filter

MediumCollector TypeEfficiency %

Details of Test Results

Primary filter inlet Pressure(Pa)

Primary filter outlet Pressure(Pa)

Pressure Difference(Pa)

-13

Test Point and Type Size Results of Inspection

Duct / Face / PointHood / Duct

Size(m)

StaticPressure

(Pa)

Face / DuctVelocity(ms )

Point No.-1

VolumeFlow

(m s )TP1 CNC Millenium Machine

Duct0.15 -2364 4.94 0.09

FV1 CNC Millenium MachineDuct Face

0.05 31.60 0.06

Report No.

V810b



Side 4 of 6 E35223008885

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )TP2 Main Duct 0.56 -2273 15.10 3.72

FV2 CNC 4008 Machine DuctFace

0.05 -2422 31.60 0.06

FV3 Lathe LHS Duct Face 0.10 -489 15.53 0.12

FV4 Lathe RHS Duct Face 0.08 -424 16.43 0.13

FV5 Coaster Sander Face 0.08 22.72 0.11

TP3 Diplomat Belt Sander LHSDuct

0.1 -1248

TP4 Diplomat Belt Sander RHSDuct

0.1 -1725

FV6 Diplomat Belt Sander InputFace

0.90 x 0.01 3.61 0.03

FV7 Diplomat Belt SanderOutput Face

0.90 x 0.02 3.29 0.06

FV8 Spindle Sander 19 Duct /Face

0.15 x 0.20 -51 8.41 0.25

FV9 Spindle Sander 15 Duct 0.08 -504 28.75 0.14

TP5 Planer Bottom Hood DuctRear of Hood

0.15 -1336 34.88 0.62

TP6 Planer Top Hood Duct (notin use)

0.18

TP7 Wadkin Table Saw 8 Duct 0.12 -1238 33.34 0.38

TP 7A Wadkin Table Saw 8 TopHood Face

0.46 x 0.07 6.54 0.21

TP8 Auto Spindle LH Duct 0.10 -1161 31.92 0.25

TP9 Auto Spindle RH Duct 0.10 -726 30.32 0.24

FV9A De-nibbing Section - BufferHood Face

0.23 x 0.17 22.78 0.89

FV9B LHS Bench Hood Face 0.46 x 0.08 12.96 0.48

FV9C RHS Bench Hood Face 0.46 x 0.08 14.19 0.52

TP 9A Buffer Rear Hood Duct (notin use)

0.10

FV9D Buffer Bench Hood Face(not in use)

0.17 x 0.15

FV9E Cabinet Makers BenchExtraction Face

0.65 x 0.40 1.24 0.32

Report No.

V810b



Side 5 of 6 E35223008885

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )FV10 Router 4 Hood Face 0.26 x 0.05 -227 15.22 0.20

FV11 Router 5 Hood Face 0.30 x 0.05 -217 22.34 0.34

FV12 Cooksley Cross Cut SawRear Hood Face

0.30 x 0.30 5.10 0.46

FV12A Cooksley Cross Cut SawTop Hood Duct

0.10 -963 19.28 0.15

FV13 Wadkin Spindle Moulder 13Hood Face

0.27 x 0.13 13.62 0.48

TP10 Spindle Moulder 14 Duct 0.10 -316 17.00 0.13

TP11 Horizontal Sander 7 Duct 0.22 -1164 30.33 1.15

FV14 Horizontal Sander 7 RHSHood Face

0.33 x 0.25 7.62 0.62

FV14A Horizontal Sander 7 LHSHood Face (obscured)

5.76

FV15 Vertical Sander 11 HoodFace

0.4 x 0.125 5.03 0.25

TP12 Vertical Sander 11 RearDuct

0.15 -548 8.22 0.15

TP13 Bandsaw Duct 0.10

FV13A Bandsaw Top Hood Face 0.20 x 0.10 6.33 0.13

FV13B Bandsaw Bottom HoodDuct

0.10 -230 19.28 0.15

TP14 Table Saw 9 Bottom Duct 0.12 -1983 21.94 0.25

TP14A Table Saw Hood Duct 0.08 -1628 23.76 0.12

TP15 Horizontal Sander HoodDuct

0.15 -337 22.81 0.40

TP15A Saw 10 Top Hood Duct 0.06 -882 33.75 0.09

FV16 Saw 10 Rear Hood Face 0.10 x 0.10 20.34 0.20

TP16 Belt Sander 20 Duct 0.10 -1466 34.57 0.27

FV17 Belt Sander Input 20 Face 1.40

FV18 Belt Sander Output 20 Face 0.72 x 0.04 1.20 0.03

TP17 Wall Saw - Saw Head Duct 0.08 -334 16.03 0.08

TP18 Wall Saw End Hood TopDuct

0.10 -791 29.27 0.23

TP19 Wall Saw End Hood MiddleDuct

0.10 -677 32.00 0.25

TP20 Wall Saw End Hood BottomDuct

0.15 -814 27.39 0.48

Report No.

V810b



Side 6 of 6 E35223008885

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )FV19 Wall Saw RHS End Hood

(ave)1.65 x 0.20 2.03 0.67

Calibrated Test Equipment Details

Thermal Anemometer 120622Electronic Manometer ACEEM047Rotating Vane Anemometer 118670Other Not Applicable

Examination carried out on behalf of:Client NameAddress

This report shall not be reproduced without the approval of Allianz Engineering and the client for whom it was produced.

CARRS OF SHEFFIELD LTD T/AS CARRS SILVERWARETROY HOUSE2 HOLBROOK AVENUEHOLBROOKSHEFFIELDS20 3FH

1

Martin Carr

From: Wood LEV [[email protected]]Sent: 18 October 2017 07:58To: [email protected]: EDIT: 352852612377241707 http://hs.carrs-silver.co.uk/woodlev.pdf

Item Wood LEV

HS Reference http://hs.carrs-silver.co.uk/woodlev.pdf

Due Date 05-04-2017

Status Completed+

Comments/Notes 21/10/16 Urgent work required on 4 items. NOTE removed from service until fixed;. a/ CNC 4008 Machine b/ Cabinet Makers Shop - Bench extraction c/ De-nibbing Section LHS and RHS Benches when work pieces coated in white primer are sanded. d/ Wadkin Spindle Moulder 13 e/ Table Saw Refer to report for further details 24/10/16 As well as listed jobs Andy from Allianz said overall there has been a marked drop off in extraction performance. In trying to find reason for this we have checked ducting for blockages, checked all 3 motors are working, checked to see if bag shaker is working, all ok, however although bags are not holding sawdust and are all in place this doses not mean they are not "blinded" which would cause a significant fall in suction. Given that nobody can remember them ever being changed before it would be prudent to have them checked and cleaned if possible and or replaced. 31/10/16 Fumex Ltd. going to come and survey wood shop DCE and advise. 14/11/16 Contacted Fumex said they coming in morning 15/11/16 Fumex engineer called to assess problem, bags are shot. When he has identified make and model of DCE he will send quote and recommendations. 30/11/16 Still waiting for quote. 5/12/16 Contacted Fumex to check on progress, going to chase up and let me know? 21/12/16 No reply to date, will chase up in new year. 03/01/17 Fumex say they have received price for replacement bags and will be sending a quote soon.

2

11/01/17 Don't think this is the case, after speaking to them today, they are now asking for details of the extractor so they can locate replacement bags. Will keep you advised on any progress. 16/01/17 We couldn't find any details on M/C or on paper have advised Fumex, they are going to try and source bags without info. 06/02/17 Contacted Fumex again, going to get engineer who originally surveyed job to get in touch when he gets back in office. 13/02/17 Still waiting for some contact! 15/02/17 Rang today for progress, are going to ring back again! 15/02/17 Fumex rang, upshot can't help. Have sourced another firm, Scottex, seems promising, need to send them some details. 20/02/17 Scottex sent quote which seems quite reasonable, however this was only to supply bags, we need a replacement service as well. Have been in touch and am awaiting a reply. 22/02/17 Scottex came to view job and will send quote for total job, estimated to take a full day. 27/02/17 Quote accepted, Scottex will advise on date when new bags have arrived and arrange a date to fit, SF ok to fit in whenever they can come. 21/03/17 Job arranged for Fri 24/03/17. 03/04/17 Scottex came on Fri to change bags, on removing old bags it was found the shaker mechanism was broken and needed welding, so Trev called Star Weld back to take of it which they did. Scottex fitting bags on Monday now. 05/04/17 Found shaker frames broken in two more places, we removed frames and repaired. Scottex fitted remaining bags on Wednesday. Dust collector working ok and Scottex will come back in a month to check all ok. Biffa skip when returned had the back door broken, needs substantial repair. Mark has contacted Biffa.

Job Type HS Job

Notifier [email protected]

Note you can also reply to this e-mail. 352852612377241707


Location


Name of User

005


Date of Report

Engineer Surveyor


+44 (0) 1428 722407UK Tel:ROI Tel: +00353 (0) 1 613 4081

V810b



NV09796703


E35223007741

07-OCT-2015

20-OCT-2016

Andrew Allen









De-nibbing Section.Hazardous substance(s) being controlled Hard and Soft Wood Dusts, MDF and Plywood

Dusts and Dusts from Primer Paints and VarnishCoatings






1/ Contaminant dusts escape capture and can enter the operators breathing zone and workplace at thefollowing points:

a/ CNC 4008 Machine

b/ Cabinet Makers Shop - Bench extraction

c/ De-nibbing Section LHS and RHS Benches when work pieces coated in white primer are sanded.

d/ Wadkin Spindle Moulder 13

admin

Sticky Note

Added to HS List.

Report No.

V810b



Side 2 of 6 E35223007741




1/ The test result readings are significantly lower than those obtained at the last examination and the levelof control has reduced throughout the system. Investigation as to the cause should be carried out andimprovements made.

2/ Vertical Sander 11. The level of contol is weak, with some of the dusts escaping capture and collectingon the floor.

Other Observations

1/ Cross-reference with the last Thorough Examination and Test report

(E35223006327 - dated 07/10/2015)

2/ Condition at the Time of Test: Tests carried out with an average of 20 to 25 points open, as per normaloperating procedure. The following machines were witnessed in use: CNC 4008 Machine, Diplomat BeltSander, Planer, Wadkin Table Saw 8, De-nibbing Section LHS and RHS Benches, Spindle Moulder 14,Router 5, Wadkin Spindle Moulder and Table Saw 9.

3/ The Effective Capture Distance of the Horizontal Sander No 7 Extract Hood is 0.75 m from the stopperblock.

4/ The Effective Capture Distance of the Luna Horizontal Sander Extract Hood is 0.50 m from the face.

5/ Machines not in use, should have their Extraction Dampers kept shut, to improve Extraction Rates.

6/ The following parts of the system were not fully accessible;



7/ COSHH Management System Documentation



Report No.

V810b



Side 3 of 6 E35223007741







8/ Refer to Report No E35223004219 - dated 24/09/2013, for system diagram.


Fan Details

Manufacturer Not MarkedSerial NumberType CentrifugalRotation (viewed from drive end)

mØSizeVolume Flow m s3 -1

Speed rpm

Motor Details


Primary Filter

Medium Fabric BagsCollector Type HopperEfficiency %

Secondary Filter


admin

Sticky Note

Refer to previous comments

Report No.

V810b



Side 4 of 6 E35223007741









-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow


Duct0.15 -1281 4.42 0.08


0.05 29.4 0.06

TP2 Main Duct 0.56 -1297 12.63 3.11


0.05 22.30 0.04

FV3 Lathe LHS Duct Face 0.10 10.50 0.08

FV4 Lathe RHS Duct Face 0.08 12.07 0.06


TP3 Belt Sander Duct 0.1 -1021


FV6 Belt Sander Input Face 0.90 x 0.01 1.74 0.02

FV7 Belt Sander Output Face 0.90 x 0.02 0.92 0.02


0.15 x 0.20 -314 6.48 0.19

FV9 Spindle Sander 15 Duct 0.08 -408 18.70 0.09

TP5 Planer Bottom Hood DuctRear of Hood

0.15 -619 33.35 0.59

TP6 Planer Top Hood Duct (notin use)

0.18



0.46 x 0.07 5.78 0.19



Report No.

V810b



Side 5 of 6 E35223007741

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )FV9A De-nibbing Section - Buffer

Hood Face0.23 x 0.17 16.92 0.66



TP 9A Buffer Rear Hood Duct 0.10 -204 16.19 0.13

FV9D Buffer Bench Hood Face 0.17 x 0.15 3.89 0.10


0.65 x 0.40 1.04 0.27

FV10 Router 4 Hood Face 0.26 x 0.05 9.92 0.13



0.30 x 0.30 3.40 0.31


0.10 -723 14.59 0.12

FV13 Wadkin Spindle Moulder 13Hood Face

0.27 x 0.13 11.65 0.41




0.33 x 0.25 5.66 0.47


3.45


0.4 x 0.125 3.55 0.18


0.15 -233 5.55 0.10

TP13 Bandsaw Duct 0.10


FV13B Bandsaw Bottom HoodDuct

0.10 -120 12.33 0.10



TP15 Horizontal Sander Duct 0.15 -460 9.28 0.16




FV17 Belt Sander Input 20 Face 1.52

Report No.

V810b



Side 6 of 6 E35223007741

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )FV18 Belt Sander Output 20 Face 0.72 x 0.04 1.60 0.05


FV19 Wall Saw RHS End Hood(ave)

1.65 x 0.20 1.97 0.65






Submission Date 2014-06-13 18:26:05

Item 473 Woodwork LEV


Due Date 07-06-2016

Status Completed+

Comments/Notes a,b,e Complete.

Contaminant escapes capture and can enter the operators breathing zone andworkplace at the following points:

a/ Wadkin Table Saw No 8b/ De-Nibbing Shop - Drill Driven Buffing Wheelc/ Cabinet Makers Shop - Bench extraction d/ Routers 4 and 5e/ Cooksley Cross Cut Saw No 1

08/10/2015 MH added date of 22/04/2016 for the above. New report indicates issuesthat wood dept will fix asap

19/04/16 Dave is to get DSS to install some inspection hatches as we believe the pipesrequire cleaning out20/04/16 DSS would make inspection hatches but not able to fit. Have priced uphatches from usual supplier , had word with CW, will fit ourselves.11/05/16 We are going to check extractor bags and operation of bag shaking mech. onThursday afternoon weather permitting, if not will check internal ducting. 17/05/16 Trev checked extractor, a number of bungee cords that hold extractor bags upto shaker were broken as a result many bags are blinded impairing suction. Jason tosource replacement cord and then will refit. Ducting in shop checked, one outlet torouter partly blocked with blue paper, removed and extraction seemed a lot better, restof ducting clean. 19/05/16 Parts not arrived, will be done next Thursday31/05/16 Update requested from Trev01/06/16 Tomorrow PM07/06/16 Extractor unblocked, issues should now be resolved, await tests from nextassessment.

Job Type HS Job


Carrs HS Jobs

http://hs.carrs-silver.co.uk/woodlev.pdf

1

Martin Carr

From: 473 Woodwork LEV [[email protected]]Sent: 05 November 2015 12:10To: [email protected]: EDIT: Outstanding HS Job 13-10-2015

Question Answer



Due Date 13-10-2015

Status Outstanding

Comments/Notes

a,b,e Complete. Contaminant escapes capture and can enter the operators breathing zone and workplace at the following points: a/ Wadkin Table Saw No 8 b/ De-Nibbing Shop - Drill Driven Buffing Wheel c/ Cabinet Makers Shop - Bench extraction d/ Routers 4 and 5 e/ Cooksley Cross Cut Saw No 1 08/10/2015 MH added date of 22/04/2016 for the above. New report indicates issues that wood dept will fix asap 30/10/2015 Marc, what became of this CNC guard with the attachment for the LEV?? 05/11/2015 The attachment to the CNC was changed to one without an LEV attachment, but with a little better guarding of the blade. At the moment we are using the one with the LEV attachment, but with the less good blade coverage. However, for the jobs currently being done this is less of an issue. ALthough the plan is still to upgrade the better blade protection with LEV attachment.

Job Type HS Job


Note you can also reply to this e-mail. 268489565632137172


Location


Name of User

005


Date of Report

Engineer Surveyor


+44 (0) 1428 722407UK Tel:ROI Tel: +00353 (0) 1 613 4081

V810b



NV09796703

TROY HOUSE, 2 HOLBROOK AVENUE, HOLBROOK,SHEFFIELD, S20 3FH

E35223006327

01-OCT-2014

07-OCT-2015

Andrew Allen









De-nibbing Section.Hazardous substance(s) being controlled Wood Dusts, including Hardwood & MDFNumber of Extraction Points 43Maximum number that can be used at one time 25Exhaust air returned to AtmospherePrimary filter fitted YesSecondary filter fitted No





1/ Contaminant escapes capture and can enter the operators breathing zone and workplace at thefollowing points:

a/ Cabinet Makers Shop - Bench extraction

b/ Router 5

c/ CNC Millenium Machine




1/ Vertical Sander 11. The level of contol is weak, with some of the dusts escaping capture and collecting

admin

Sticky Note

08/10/2015 a) This LEV was added just for comfort reasons. However, it is being tested for jobs that it was not intended for, so this is not relevant. b) Wood Dept is investigating minor changes that can resolve this issue. c) When a new guard was added it did not incorporate a method to connect the LEV. Woodworking is now changing the guard back.

Report No.

V810b



Side 2 of 6 E35223006327

on the floor.

Other Observations


(E35223005183 - dated 01/10/2014)

2/ Test results recorded indicate no marked system performance deterioration since the last ThoroughExamination and Test.

3/ Condition at the Time of Test: Tests carried out with an average of 20 to 25 points open, as per normaloperating procedure. The following machines were witnessed in use: CNC Millenium Machine, CNC 4008Machine, Diplomat Belt Sander, Spindle Sanders 19 and 15, Wadkin Table Saw 8, De-nibbing SectionBuffing Wheels, Horizontal Sander 7, Vertical Sander 11, Table Saw 9 and Wall Saw.




7/ The following parts of the system were not fully accessible;








Report No.

V810b



Side 3 of 6 E35223006327







Fan Details

Manufacturer Not MarkedSerial NumberType CentrifugalRotation (viewed from drive end) Clockwise

mØSize 3x0.6Volume Flow m s3 -1

Speed rpm

Motor Details


Primary Filter


Secondary Filter






-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow


Duct0.15 -1842 7.14 0.13


0.05 31.60 0.06

Report No.

V810b



Side 4 of 6 E35223006327

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )TP2 Main Duct 0.56 -2030 18.07 4.45


0.05 24.16 0.05

FV3 Lathe LHS Duct Face 0.10 16.00 0.13

FV4 Lathe RHS Duct Face 0.08 21.33 0.11




FV6 Belt Sander Input Face 0.90 x 0.01 4.19 0.04

FV7 Belt Sander Output Face 0.90 x 0.02 4.03 0.07


0.10 -898 20.26 0.16

FV9 Spindle Sander 15 HoodFace

0.15 x 0.20 8.00 0.24

TP5 Planer Bottom Hood Face(not in use)

0.44 x 0.13

TP6 Planer Top Hood Duct 0.18



0.46 x 0.07 5.87 0.19



FV9A Buffer Hood Face 0.23 x 0.17 16.17 0.63






0.65 x 0.40 1.00 0.26

Report No.

V810b



Side 5 of 6 E35223006327

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )FV10 Router 4 Hood Face 0.26 x 0.05 9.46 0.12



0.30 x 0.30 3.18 0.29


0.10 -638 19.02 0.15

FV13 Wadkin Spindle MoulderHood Face

0.27 x 0.13 11.55 0.41




0.33 x 0.25 4.90 0.40


5.45


0.4 x 0.125 3.65 0.18


0.15 -327 8.79 0.16

TP13 Bandsaw Duct 0.10 -142


FV13B Bandsaw Hood Face(below table)

0.96



TP15 Horizontal Sander Duct 0.15 -687 14.59 0.26




FV17 Belt Sander Input 20 Face 0.70 x 0.04 1.84 0.05

FV18 Belt Sander Output 20 Face 0.72 x 0.04 1.71 0.05


FV19 Wall Saw RHS End Hood(ave)

1.65 x 0.20 1.80 0.59

Report No.

V810b



Side 6 of 6 E35223006327









Due Date 30-06-2015

Status Outstanding

Comments/Notes a,b,e Complete.

Contaminant escapes capture and can enter the operators breathing zoneand workplace at the following points:

a/ Wadkin Table Saw No 8b/ De-Nibbing Shop - Drill Driven Buffing Wheelc/ Cabinet Makers Shop - Bench extraction d/ Routers 4 and 5e/ Cooksley Cross Cut Saw No 1

Job Type HS Job

Carrs HS Jobs

1



Item Woodworking LEV


Due Date 08-10-2014

Status Completed

Comments/Notes Emergency repairs are required. Noted that one has been done.

Duplicate entry

Job Type HS Job

Carrs HS Jobs

1



Machine ID LEV20 stopping off area

Person doing work Shaun Whitaker

Fault Fume extraction required to take away paint fumes.

Parts Used spiral ducting, various fittings, hoods, shut off gates.

Work Done Re-connected the ducting to LEV20 as instructed usingducting and fittings, fitted hoods at operators advised height.

Further Work will require testing at next due LEV inspection.

Carrs Machine Record Sheet

1




Due Date 07-11-2014

Status Outstanding

Comments/Notes Contaminant escapes capture and can enter the operatorsbreathing zone and workplace at the following points:

a/ Wadkin Table Saw No 8b/ De-Nibbing Shop - Drill Driven Buffing Wheelc/ Cabinet Makers Shop - Bench extraction d/ Routers 4 and5e/ Cooksley Cross Cut Saw No 1

Job Type HS Job

Carrs HS Jobs

1



Item Auto Butterfly Valve

HS Reference LEV on Woodshop

Due Date 31-03-2015

Status Outstanding

Comments/Notes Investigate Autoshutoff for Wood LEV

Job Type HS Job

Carrs HS Jobs

1


Item Woodworking LEV


Due Date 08-10-2014

Status Outstanding

Comments/Notes Emergency repairs are required. Noted that one has beendone.

Job Type HS Job

Carrs HS Jobs

1



Machine ID Spindle sander/brush No19


Fault Allianz emergency report,dust entering operators breathingzone at the extraction point. Alter and improve as peridentical M/C in de-nibbing.

Parts Used alternative extraction hood.

Work Done using the alternative hood refitted in new position identicalto de-nibbing and piped up.

Further Work next inspection to reveal if capture of dust is acceptable.


1


Location


Name of User

005


Date of Report

Engineer Surveyor


+44 (0) 1428 722407UK Tel:ROI Tel: +00353 (0) 1 613 4081

V810b



NV09796703


E35223005183

24-SEP-2013

01-OCT-2014

Andrew Allen















a/ Spinde Sander / Brush 19

b/ Wadkin Table Saw No 8

c/ Cabinet Makers Shop - Bench extraction

d/ Router 5

e/ Wall Saw

admin

Sticky Note

Done as per next sheet

Report No.

V810b



Side 2 of 6 E35223005183


Emergency Report and "Do Not Use" label issued to Marc Horner, at the time of inspection.


1/ Several duct dampers throghout the system are missing and should be repaced.

2/ There has been a general reduction in readings on the lower half of the system, from the back to backspindle mouders and beyond.

Investigation as to the cause should be carried out and improvements made.

Other Observations


(E35223004219 - dated 24/09/2013)

2/ No Safe System of Work witnessed. Tests carried out with an average of 20 points open at any onetime.



5/ Please provide the fan and motor technical data and the filter efficiency data.


7/ Build up of heavier dusts on machines should be cleared on a regular basis.






Report No.

V810b



Side 3 of 6 E35223005183






Condition at Time of Test Normal.

Fan Details



Speed rpm

Motor Details


Primary Filter


Secondary Filter


Report No.

V810b



Side 4 of 6 E35223005183









No Access

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow


(Duct)0.15 -1501 3.52 0.06

FV1 CNC Millenium Machine(face)

0.05 31.60 0.06

TP2 Main Duct 0.56 -1433 20.46 5.04

FV2 CNC 4008 Machine (face) 0.05 31.60 0.06

FV3 Lathe LHS Duct (face) 0.1 13.34 0.11

FV4 Lathe RHS Duct (face) 0.08 17.88 0.09

FV5 Coaster Sander (Duct) 0.08 20.86 0.10

TP3 Belt Sander (Duct) 0.1 -1063


FV6 Belt Sander Input (Face) 0.90 x 0.01 3.20 0.03

FV7 Belt Sander Output (Face) 0.90 x 0.02 2.69 0.05

FV8 Spindle Sander 19 (Face) 0.1 18.29 0.14


TP5 Planer Bottom Hood 0.44 x 0.13 10.59 0.61

TP6 Planer Top Hood Duct 0.18 -917 16.55 0.42

TP7 Wadkin Table Saw 8 (Duct) 0.12 -762 22.67 0.26

TP8 Auto Spindle LH (Duct) 0.1 -690 19.97 0.16

TP9 Auto Spindle RH (Duct) 0.1 -619 22.36 0.18


Report No.

V810b



Side 5 of 6 E35223005183

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )FV9B LHS Bench Hood Face 0.46 x 0.08 16.57 0.61





0.65 x 0.40 0.92 0.24

FV10 Router 4 Hood Face (notconnected)

0.26 x 0.05



0.30 x 0.30 3.41 0.31


0.10 -642 14.77 0.12

FV13 Wadkin Spindle MoulderHood Face

0.27 x 0.13 9.88 0.35

TP10 Spindle Moulder 14 (Duct) 0.1 -720 20.26 0.16

TP11 Horizontal Sander 7 (Duct) 0.22 -1316 11.18 0.43


0.33 x 0.25 4.88 0.40

FV14A Horizontal Sander 7 LHSHood Face

0.51 x 0.24 2.06 0.25

FV15 Vertical Sander 11 (Face) 0.4 x 0.125 3.41 0.17

TP12 Vertical Sander 11 (Duct) 0.15 -236 6.21 0.11

TP13 Bandsaw (Duct) 0.1 -152 14.42 0.11

FV13A Bandsaw Hood Face(below table)

0.58

TP14 Table Saw 9 (Duct) 0.12 -758 8.42 0.10


TP15 Horizontal Sander (Duct) 0.15 -538 13.00 0.23

TP15A Saw 10 Hood Duct 0.06 -548 21.16 0.06

FV16 Saw 10 (Face) 0.10 x 0.10 13.54 0.14

TP16 Belt Sander 20 (Duct) 0.1 -350 17.96 0.14

FV17 Belt Sander Input 20 (Face) 0.70 x 0.04 1.33 0.04

FV18 Belt Sander Output 20(Face)

0.72 x 0.04 1.34 0.04

Report No.

V810b



Side 6 of 6 E35223005183

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )TP17 Wall Saw Hood duct 0.08 -298 8.42 0.04

FV19 Wall Saw Hood (duct facetop)

0.15 13.33 0.24

FV20 Wall Saw Hood (duct facebtm)

0.20 x 0.13 23.36 0.61








Machine ID HS 473 Woodwork LEV UPDATED


Fault 1/ Contaminant escapes capture and can enter theoperators breathing zone and workplace at thefollowing points:

b/ De-Nibbing Shop - Drill Driven Buffing Wheel

Parts Used New Guard & housing –made from parts of LEV 41(Additional extraction point added)

Work Done Fabricate New Guard and Install to operators area

Further Work Review once Insurance inspector revisits

1


Location


Name of User

005


Date of Report

Engineer Surveyor


+44 (0) 1428 722407UK Tel:ROI Tel: +00353 (0) 1 613 4081

V810b



NV09796703


E35223004219

26-SEP-2012

26-SEP-2013

Andrew Allen




Side 1 of 1124-SEP-2013











a/ Wadkin Table Saw No 8

b/ De-Nibbing Shop - Drill Driven Buffing Wheel

c/ Cabinet Makers Shop - Bench extraction d/ Routers 4 and 5

e/ Cooksley Cross Cut Saw No 1


admin

Sticky Note

Still on HS list.

Report No.

V810b



Side 2 of 11 E35223004219

Emergency Report and "Do Not Use" label issued to Marc Horner, at the time of inspection.


1/ Wadkin Table Saw No 8. The duct damper is missing and has been replaced by a temporary woodone. This damper does not fit correctly and is pulled into the duct, when the system is running, closing it.

Other Observations


(E35223003276 - dated 26/09/2012)

2/ Test results recorded indicate no marked system performance deterioration since the last ThoroughExamination and Test.

3/ No Safe System of Work witnessed. Tests carried out with an average of 20 points open at any onetime.












Report No.

V810b



Side 3 of 11 E35223004219



8/ See additional cover for system diagram.


Fan Details



Speed rpm

Motor Details


Primary Filter


Secondary Filter






No Access

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow


(Duct)0.15 -1605 3.82 0.07


0.05 31.60 0.06

TP2 Main Duct 0.56 -1819 17.32 4.27


Report No.

V810b



Side 4 of 11 E35223004219

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )FV3 Lathe LHS Duct (face) 0.1 14.12 0.11









TP5 Planer Bottom Hood 0.44 x 0.13 11.57 0.66

TP6 Planer Top Hood Duct 0.18 -888 16.03 0.41

TP7 Saw Table (Duct) 0.12 -979 23.29 0.26


TP9 Auto Spindle RH (Duct) 0.1 -810 26.77 0.21




FV9D Buffer Hood Duct Face 0.15 x 0.11 -411 9.89 0.16


0.65 x 0.40 1.32 0.34




0.30 x 0.30 2.71 0.24


0.10 -830 20.26 0.16

Report No.

V810b



Side 5 of 11 E35223004219

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )FV13 Spindle Moulder Hood Face 0.27 x 0.13 10.55 0.37

TP10 Spindle Moulder (Duct) 0.1 -677 16.70 0.13



0.33 x 0.25 4.44 0.37

FV14A Horizontal Sander 7 LHSHood Face

0.51 x 0.24 2.59 0.32



TP13 Bandsaw (Duct) 0.1 -136 14.24 0.11

FV13A Bandsaw Hood Face 0.20 x 0.10 5.14 0.10

TP14 Table Saw 9 (Duct) 0.12 -1089 16.18 0.18



TP15A Saw 10 Hood Duct 0.08 -603 27.08 0.14

FV16 Saw 10 (Face) 0.1 4.63 0.04

TP16 Belt Sander 20 (Duct) 0.1 -1003 23.04 0.18



0.72 x 0.04 2.41 0.07

TP17 Wall Saw Hood duct 0.08 -330 10.15 0.05


0.15 13.52 0.24


0.20 x 0.13 24.44 0.64

Report No.

V810b



Side 6 of 11 E35223004219



Report No.

V810b



Side 7 of 11 E35223004219

Report No.

V810b



Side 8 of 11 E35223004219

Report No.

V810b



Side 9 of 11 E35223004219

Report No.

V810b



Side 10 of 11 E35223004219

Report No.

V810b



Side 11 of 11 E35223004219





Location


Name of User

005


Date of Report

Engineer Surveyor


+44 (0) 1428 722407UK Tel:ROI Tel: +00353 (0) 1 613 4081

V810b



NV09796703


E35223003276

27-SEP-2011

28-SEP-2012

Andrew Allen




Side 1 of 526-SEP-2012

Type of Inspection Thorough Periodic




De-nibbing Section.Hazardous substance(s) being controlled Safety Data Sheets Not Presented. Substances

Witnessed - Wood Dusts, including Hardwood &MDF






Refer to Report No E35223002478 - dated 27/09/2011, for system diagram.


1/ The bottom flexible duct to the planer is damaged and currently disconnected from the system. Theduct should be repaired and the capture hood refitted.

2/ Capture hoods are missing at Routers 4 and 5 and should be fitted in order to improve the effectivecapture.

admin

Sticky Note

From: Marc Horner [mailto:[email protected]] Sent: 14 January 2013 16:17To: 'Martin Carr'Cc: 'Jim Storey'Subject: RE: Main Wood LEV Martin, Report No - E35223002478 Cooksley Crosscut Saw - Additional extraction has been added Bandsaw, - Additional extraction has been added and the existing ducting has been improved, Wadkin Table Saw No8 - Additional extraction has been added Report No - E35223003276 2/ A new capture hood has been fitted to router No4, If this improves the collection a duplicate will be added to no5 3/ Wadkin Crosscut Saw - - Additional extraction has been added and the existing ducting has been improved, From: Marc Horner [mailto:[email protected]] Sent: 16 November 2012 14:42To: 'Martin Carr'Subject: RE: HS 473 Woodwork LEV The bottom flexible duct to the planer is damaged and currently disconnected from the system. The duct should be repaired and the capture hood refitted. Reconnected Capture hoods are missing at Routers 4 and 5 and should be fitted in order to improve the effective capture. Quoted – On Order The Wadkin Cross Cut Saw, No 10, has no extraction fitted to the saw hood. Reconnected 02/10/2012 Added to HS list.

Report No.

V810b



Side 2 of 5 E35223003276

3/ The Wadkin Cross Cut Saw, No 10, has no extraction fitted to the saw hood.

Other Observations

Cross-reference with the last Thorough Examination and Test report

(E35223002478 - dated 27/09/2011)

Test results recorded indicate no marked system performance deterioration since the last ThoroughExamination and Test.

No Safe System of Work witnessed. Tests carried out with an average of 20 points open at any one time.





COSHH Management System Documentation

In accordance with the requirements of HS(G)258 - Controlling Airborne Contaminants at Work, thefollowing supporting documents have not been witnessed and should be made readily available;


Safety Data Sheet(s)





admin

Sticky Note

This is available, should it be asked for.

Report No.

V810b



Side 3 of 5 E35223003276

Fan Details



Speed rpm

Motor Details


Primary Filter


Secondary Filter






No Access

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow


(Duct)0.15 -1615 2.61 0.05


0.05 31.60 0.06

TP2 Main Duct 0.56 -1631 17.90 4.41







Report No.

V810b



Side 4 of 5 E35223003276

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )FV6 Belt Sander Input (Face) 0.90 x 0.01 3.40 0.03




TP5 Planer Bottom Hood 0.44 x 0.13

TP6 Planer Top Hood Duct/Lip -1083 24.44

TP7 Saw Table (Duct) 0.12 -272 16.18 0.18


TP9 Auto Spindle RH (Duct) 0.1 22.67 0.18




FV9D Buffer Hood Duct Face 0.15 x 0.11 -308 9.86 0.16

FV10 Router 4 (Face) 0.1 23.15 0.18

FV11 Router 5 (Face) 0.1 25.57 0.20

FV12 X Cut Saw (Face) 0.1 x 0.12 3.38 0.04

FV13 Spindle Moulder Hood Face 0.27 x 0.13 9.36 0.33



FV14 Horizontal Sander 7 (Face) 0.33 x 0.25 6.27 0.52



TP13 Bandsaw (Duct) 0.1 -204 18.57 0.15

Report No.

V810b



Side 5 of 5 E35223003276

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )TP14 Table Saw 9 (Duct) 0.12 -930 18.25 0.21


FV16 Saw 10 (Face) 0.1 7.53 0.06

TP16 Belt Sander 20 (Duct) 0.1 -583



0.72 x 0.04 2.08 0.06



0.15 12.38 0.22


0.20 x 0.13 26.10 0.68







Location


Name of User

005


Date of Report

Engineer Surveyor


+44 (0) 1428 722407UK Tel:ROI Tel: +00353 (0) 1 613 4081

V810b



NV09796703


E35223002478

27-SEP-2010

29-SEP-2011

Andrew Allen




Side 1 of 1027-SEP-2011





De-nibbing Section.Hazardous substance(s) being controlled Safety Data Sheets Not Presented. Substances

Witnessed - Wood Dusts, including Hardwood &MDF


Visual Assessment of the level of control UnsatisfactoryAir Sampling Results Exhaust air is directed to atmosphere, we

therefore recommend suitable air sampling becarried out.



The level of control at the Cooksley Cross Cut Saw, the Band Saw and Wadkin Table Saws No 8 and No9 is poor. The contaminant escapes capture and enters the operators' breathing zone. Suitablerepairs/modifications should be carried out to provide adequate Engineering Control.

Emergency Report and "Do Not Use" label issued to D. Watson, at the time of inspection.


1/ Several Duct Dampers are missing throughout the system and should be replaced.

2/ Capture hoods are missing at Routers 4 and 5 and should be fitted in order to improve the effectivecapture.

Other Observations

Cross-reference with the last Thorough Examination and Test report

admin

Sticky Note

From: Martin Carr [mailto:[email protected]] Sent: 28 March 2012 14:55To: 'Martin Carr'; 'Jim Storey'; 'Toolroom'; [email protected]; [email protected]: 'Richard Carr'Subject: RE: HS 473 Woodwork LEV COMPLETE From: Jim Storey [mailto:[email protected]] Sent: 28 March 2012 10:43To: 'Martin Carr'Cc: HYPERLINK "mailto:[email protected]" [email protected]: RE: HS 473 Woodwork LEV All work on saw extractors complete

Report No.

V810b



Side 2 of 10 E35223002478

(E35223001780 - dated 27/09/2010)

No Safe System of Work witnessed. Tests carried out with an average of 20 points open at any one time.





COSHH Management System Documentation

In accordance with the requirements of HS(G)258 - Controlling Airborne Contaminants at Work, thefollowing supporting documents have not been witnessed and should be made readily available;


Safety Data Sheet(s)





Fan Details



Speed rpm

Motor Details


Report No.

V810b



Side 3 of 10 E35223002478

Primary Filter


Secondary Filter






No Access

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow


(Duct)0.15 -1991 3.22 0.06


0.05 31.24 0.06

TP2 Main Duct 0.56 -1851 15.94 3.93











TP5 Planer Bottom Hood 0.44 x 0.13 -103 10.35 0.59

Report No.

V810b



Side 4 of 10 E35223002478

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )TP6 Planer Top Hood Duct/Lip -830 19.09

TP7 Saw Table (Duct) 0.12 -321 10.15 0.11


TP9 Auto Spindle RH (Duct) 0.1 -655




FV9D Buffer Hood Duct Face 0.15 x 0.11 8.52 0.14

FV10 Router 4 (Face) 0.1 23.06 0.18

FV11 Router 5 (Face) 0.1 17.77 0.14

FV12 X Cut Saw (Face) 0.1 x 0.12 6.24 0.07

FV13 Spindle Moulder Hood Face 0.27 x 0.13 8.20 0.29






TP13 Bandsaw (Duct) 0.1 -321 24.44 0.19

TP14 Table Saw 9 (Duct) 0.12 -872 16.85 0.19


FV16 Saw 10 (Face) 0.1 6.59 0.05




0.72 x 0.04 1.81 0.05



0.15 12.32 0.22

Report No.

V810b



Side 5 of 10 E35223002478

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )FV20 Wall Saw Hood (duct face

btm)0.20 x 0.13 20.90 0.54

See additional cover forsystem diagram



Report No.

V810b



Side 6 of 10 E35223002478

Report No.

V810b



Side 7 of 10 E35223002478

Report No.

V810b



Side 8 of 10 E35223002478

Report No.

V810b



Side 9 of 10 E35223002478

Report No.

V810b



Side 10 of 10 E35223002478





Location


Name of User

005


Date of Report

Engineer Surveyor


+44 (0) 1428 722407UK Tel:ROI Tel: +00353 (0) 1 613 4081

V810b



NV09796703


E35223001780

22-SEP-2009

29-SEP-2010

Allen, Andrew








Plant Number LEV 030Manufacturer Not MarkedSerial Number Not MarkedLocation of Air Mover OutsideLocation of Process Joiners ShopsProcess(es) being controlled Wood Working MachinesHazardous substance(s) being controlled Wood Dusts, including Hardwood & MDFNumber of Extraction Points 30Maximum number that can be used at one time 30Exhaust air returned to AtmospherePrimary filter fitted YesSecondary filter fitted No

Visual Assessment of the level of control UnsatisfactoryAir Sampling Results Exhaust air is directed to atmosphere, we




The level of control at the Cooksley Cross Cut Saw, the Band Saw and Wadkin Table Saw No 9 is poor.The contaminant escapes capture and enters the operators' breathing zone. Suitablerepairs/modifications should be carried out to provide adequate Engineering Control.


Several Duct Dampers are missing throughout the system and should be replaced.

Capture hoods are missing at Routers 4 and 5 and should be fitted in order to improve the effectivecapture.

Other Observations

Dusts are collecting in the ductwork to the Millennium CNC machine and should be cleared.

The Effective Capture Distance of the Horizontal Sander No 7 Extract Hood is 0.50 m from the stopperblock.

admin

Sticky Note

Advised Steve Donson & Jim Storey. added to HS Job List

Report No.

V810b



Side 2 of 9 E35223001780

The Effective Capture Distance of the Luna Horizontal Sander Extract Hood is 0.50 m from the face.

Wall Saw Extraction is effective only up to 1 Metre, from the Main Extract Hood Face.

Please provide the fan and motor technical data.

Please provide the filter efficiency data.

Machines not in use, should have their Extraction Dampers kept shut, to improve Extraction Rates.

The following supporting documents, as indicated in HS(G)258 - Controlling Airborne Contaminants atWork, have not been witnessed and should be made readily available; Risk Assessment, CoSHHAssessment, Safety Data Sheet(s), Air Monitoring/Sampling Report(s), User Manual and Logbook.


Fan Details



Speed rpm

Motor Details


Primary Filter


Secondary Filter


Report No.

V810b



Side 3 of 9 E35223001780









No Access

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow


(Duct)0.15 -1517 5.21 0.09


0.05 31.60 0.06

TP2 Main Duct 0.56 -1861 19.21 4.73



FV4 Lathe RHS Duct (face) 0.08 -525 18.19 0.09









TP6 Planer Top Hood Duct/Lip -1128 23.62

TP7 Saw Table (Duct) 0.12 -1680 29.87 0.34

TP8 Auto Spindle LH (Duct) 0.1 -739


FV10 Router 4 (Face) 0.1 17.95 0.14

FV11 Router 5 (Face) 0.1 31.60 0.25

FV12 X Cut Saw (Face) 0.1 x 0.12 11.04 0.13

TP10 Spindle Moulder (face) 0.15 9.78 0.17

FV13 Spindle Moulder (face) 0.1 10.04 0.08

Report No.

V810b



Side 4 of 9 E35223001780

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )TP11 Horizontal Sander 7 (Duct) 0.22 -1290 31.60 1.20




TP13 Bandsaw (Duct) 0.1 -463 19.97 0.16

TP14 Table Saw 9 (Duct) 0.12 -1164 23.14 0.26

TP15 Horizontal Sander (face) 0.36 x 0.39 -512 5.01 0.70

FV16 Saw 10 (Face) 0.1 10.56 0.08




0.72 x 0.04 1.04 0.03



0.15 9.92 0.18


0.20 x 0.13 12.54 0.33

See additional cover forsystem diagram



Report No.

V810b



Side 5 of 9 E35223001780

Report No.

V810b



Side 6 of 9 E35223001780

Report No.

V810b



Side 7 of 9 E35223001780

Report No.

V810b



Side 8 of 9 E35223001780

Report No.

V810b



Side 9 of 9 E35223001780





Location


Name of User

005


Date of Report

Engineer Surveyor


+44 (0) 1428 722407UK Tel:ROI Tel: +00353 (0) 1 613 4081

V810b



NV09796703


E35223001097

15-SEP-2008

25-SEP-2009

Allen, Andrew








Plant Number LEV 030Manufacturer Not MarkedSerial Number Not MarkedLocation of Air Mover OutsideLocation of Process Joiners ShopsProcess(es) being controlled Wood Working MachinesHazardous substance(s) being controlled Wood Dusts, including Hardwood & MDFNumber of Extraction Points 30Maximum number that can be used at one time 30Exhaust air returned to AtmospherePrimary filter fitted YesSecondary filter fitted No

Visual Assessment of the level of control SatisfactoryAir Sampling Results Exhaust air is directed to atmosphere, we




None


The level of control at the Cooksley Cross Cut Saw (TP12), the Band Saw and Wadkin Table Saw No 9 ispoor and should be improved.

Dusts are collecting in the ductwork to the Millennium CNC machine and should be cleared.

Several Duct Dampers are missing throughout the system and should be replaced.

The Band Saw duct is loose and should be made secure.

Capture hoods are missing at Routers 4 and 5 and should be fitted in order to improve the effectivecapture.

Other Observations

The Effective Capture Distance of the Horizontal Sander No 7 Extract Hood is 0.50 m from the stopper

admin

Sticky Note

Added to HS Job 413 21/01/2010 Jim advises job completed

Report No.

V810b



Side 2 of 4 E35223001097

block.

The Effective Capture Distance of the Luna Horizontal Sander Extract Hood is 0.50 m from the face.

Wall Saw Extraction is effective only up to 1 Metre, from the Main Extract Hood Face.

Please provide the fan and motor technical data.

Please provide the filter efficiency data.

Machines not in use, should have their Extraction Dampers kept shut, to improve Extraction Rates.

Condition at Time of Test Normal - All Points Open.

Fan Details



Speed rpm

Motor Details


Primary Filter


Secondary Filter






No Access

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow


(Duct)0.15 -1553 6.21 0.11


0.05 31 0.06

Report No.

V810b



Side 3 of 4 E35223001097

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )TP2 Main Duct 0.56 -1871 17.90 4.41

FV2 CNC 4008 Machine (face) 0.05 31 0.06


FV4 Lathe RHS Duct (face) 0.08 -360 18.51 0.09


TP3 Belt Sander (Duct) 0.1

TP4 Belt Sander (Duct) 0.1






TP6 Planer Top Hood 0.46 x 0.23 -846 5.43 0.27

TP7 Saw Table (Duct) 0.12 -353 15.16 0.17

TP8 Auto Spindle LH (Duct) 0.1 -421


FV10 Router 4 (Face) 0.1 10.45 0.08

FV11 Router 5 (Face) 0.1 19.32 0.15

FV12 X Cut Saw (Face) 0.1 x 0.12 6.63 0.08

TP10 Spindle Moulder (face) 0.15 -282 7.90 0.14

FV13 Spindle Moulder (face) 0.1 10.12 0.08





TP13 Bandsaw (Duct) 0.1 -265 21.8 0.17

TP14 Table Saw 9 (Duct) 0.12 -574 18.75 0.21

Report No.

V810b



Side 4 of 4 E35223001097

-13



Size(m)

StaticPressure

(Pa)


Point No.-1

VolumeFlow

(m s )TP15 Horizontal Sander (face) 0.36 x 0.39 -337 4.61 0.65

FV16 Saw 10 (Face) 0.1 11.94 0.09




0.72 x 0.04 1.48 0.04


FV19 Wall Saw Hood (face top) 2.08 x 0.21 3.12

FV20 Wall Saw Hood (face btm) 2.08 x 0.21 5.79






admin

Note

20/09/07 Advised operatives of this fact.

admin

Note

Added to H & S Job List 06/10/06 30/11/06 Jim advised job completed

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