marine cranes...saline fog (astm b537). 7. support plate for winch on 2nd boom. 8. pins protected...
TRANSCRIPT
MARINE CRANESENGLISH IMPERIAL UNITS JULY 2017
OUR MISSION 4
OUR HISTORY 6
OUR SALES AND SERVICE NETWORK 8
STANDARD SUPPLY 10
ACCESSORIES 12
LONG LASTING 14
NO LIMITS 15
EASY WORK 16
RANGE OF APPLICATION 18
FOLDABLE KNUCKLE BOOM DIAGRAMS 24
KNUCKLE BOOM DIAGRAMS 30
TELESCOPIC BOOM DIAGRAMS 36
INTERNATIONAL RULES AND CERTIFICATIONS 40
www.effermarine.com | www.effer.com
OUR MISSIONOFFERING YOU OUR BEST TO INCREASE YOUR VALUE
Clients, dealers, partners and suppliers are the leading players in Effer’s world, and you’re part of this world too.
We share the same goals and the choice to aim for the top, and we are committed to offering the best performance
in every detail.
Working together we will increase your value and overcome any obstacles.
We beat time and wear, with models able to resist against greatest stress.
We beat standardization, ensuring our products are highly customized.
We beat the global market, expanding our international network year after year.
We beat our own records, raising the quality standards we have already achieved.
An excellent product along with extraordinary quality are not enough for us. We strive to increase your value because we want you to realize your full potential and go beyond.
54
2001
Introduction of cataphoresis process for the protection from the corrosion of steel structures
of marine cranes.
JOINING THE BIGGEST. Effer becomes part of the
CTE group, leader in the production and sales of aerial
working platforms and ladders.
2005
2013
RAISE THE VALUE IS BORN. A revolution in the relationship between
Effer and its Partners, a universe of opportunities for our partners to grow,
a new successful model.
2011
EFFER SALESCONFIGURATOR IS BORN.
An innovative tool that allows the clients to choose their own crane configurations, for quick and accurate quotations. An innovative tool to get closer to the client
and improve the effectiveness and efficiency of the process of choosing, quoting and issuing Effer crane orders.
Presentation of the first crane in the world with a lifting moment of 40 txm, entirely made/built with T1-A steel, an absolute
innovation at the time.
1969
At the Saie Exhibition in Bologna we presented the
largest truck mounted crane ever built, the Effer 2200 with a lifting capacity of 200 Txm.
1998
Creation of the Marine Division. After a few months from conception, we received
an order from Holland for three cranes of 400 Txm, with a hydraulic outreach of 30 metres with
a maximum capacity at full reach of 7500 kg.
1986
Creation of one of the first 110 txm truck cranes equipped with
remote control, an exclusive Effer concept designed for the
Russian market.
1977
Effer was born from a winning team combining excellence, technological research, and
international vocation.
NOVEMBER 9th, 1965
OUR HISTORY: 50 YEARS, METER BY METER
SINCE 1965 ON YOUR SIDE FOR YOUR SUCCESS
6 7
THE WORLDWIDE NETWORK:GETTING ANYWHERE IS NOT JUST A MATTER OF HEIGHT
OUR SALES and SERVICE NETWORK
MALAYSIAMEXICONORWAYNEW ZEALANDNETHERLANDSPERUPHILIPPINES RUSSIASINGAPORESPAINSWEDEN
EFFER REACHES EVERY CORNER OF THE WORLD THANKS TO A NETWORK OF OVER 120 DEALERS IN 60 COUNTRIES.
WHEREVER THE BEST IS REQUIRED, WE BRING EXCELLENCE.
ARGENTINAAUSTRALIABAHRAINBELGIUMCANADACHILECHINACOLOMBIACYPRUSDENMARK ECUADOR
FAROE ISLANDS FRANCEFINLAND GERMANYGREECEHONG KONGINDIAINDONESIAIRELANDISRAELITALY
MARINE CRANESTHAILANDTRINIDAD AND TOBAGO TURKEYUNITED KINGDOMUNITED STATES OF AMERICAUNITED ARAB EMIRATES URUGUAYVENEZUELA
98
1. Proportional control bank with supplementary control for winch.
2. Rotation by slewing ring and hydraulic motor reduction gears or by racks and pinion.
3. Emergency stop button.
4. Load moment limit device.
5. Extension cylinders with sequence valves Microfissure chrome plating Through the electrolytic action, the cylinders stems are coated with several layers of chrome to obtain a thickness of 100 microns which guarantees resistance in saline fog up to 260 hours (in accordance with ASTM B537) and extreme surface hardness.
6. Cylinder rods with marine double chromium plating and Nikrom Nickel+Chrome (Nikrom) For heavier applications, nickel and chrome are used for the surface treatment of the stems. Thanks to these elements the process guarantees at least 300 hours of resistance in saline fog (ASTM B537).
7. Support plate for winch on 2nd boom.
8. Pins protected with Geomet plating.
9. Pipes and relevant fittings in stainless steel AISI 316L.
10. High Ozone and weather resistance hoses.
11. Hoses with galvanized fittings protected with heat shrunk shroud.
12. Other fittings galvanized and painted.
13. Bolts and screws are either in stainless steel or protected with Geomet plating Geomet plating Many fixing components (screws and bolts) are protected from atmospheric agents and rust through a water-based liquid coating containing inorganic metals (zinc and aluminium), named Geomet. The process conforms to RoHS directive and guarantees resistance to oxidation in saline fog for over 500 hours. Thanks to this process, components are protected on all sides from corrosion and the presence of zinc and aluminium allows self regeneration of damaged areas at a microscopic level. All fixing components which must guarantee high mechanical resistance, are treated with Geomet 321, in that the absence of hydrogen avoids weakening, critical for applications in aggressive environments.
STANDARD SUPPLY
8
14
2
2
11
14. Marine painting cycle with cataphoresis or zinc primer (RAL 1014) Cataphoresis Cataphoresis is a surface treatment able to give crane steel components considerable corrosion resistance. It is an electrolytic process involving complete immersion of the piece: it allows uniform surface covering with the resin. All parts of the treated piece are covered, providing high protection against chemical agents and rust, reaching an oxidation resistance equivalent to 500 hours in saline fog. The process is completed with a coat of paint according to client’s needs. Coating treatment All parts of the crane are further protected from rust by a 3-layer coat (organic zinc primer, intermediate epoxypolyamidic, polyacrylic varnish) for a total thickness of 270 microns. The main result is a crane which is always protected by a colour which lasts.
15. Hook.
16. Design in accordance EN 13001.
17. Fixing kit.
10 11
CABIN In case of harsh environmental conditions, a cabin with crane’s controls inside is available. There are many options to equip the cabin (air conditioned, heaters, external protection, etc.).
POWER PACK All our models can be fitted with Hydraulic Power Packs engineered to withstand the most aggressive marine environments and can be equipped with a variety of accessories, including oil heaters, oil coolers, pump-in-load sensing execution.
WINCH KIT Installation of different types of winch, offering lifting capabilities and speeds according to client and Classification Societies requirements. Effer can provide cargo winch and man riding winch.
SCANRECO REMOTE CONTROL Our cranes can be provided with high quality remote control systems, either available as cable remote or radio remote control systems.
STANDING CONTROLS The control valve block is supplied with stand-alone controls for free installation close to the crane.
ACCESSORIES
HEAD PULLEY WITH MULTIPLE LINESEach application requires different solutions to lift loads. We supply the winch kit with different types of pulleys at the end of the boom according to our client’s real needs.
CONTROLS ON PLATFORM WITH SEAT Column side crane controls are available on some of our models. For these cranes we propose the continuous slewing system.
LOAD CELL AND DISPLAY A shackle with load cell and transmitter is an important option available upon request. The value of the load is directly displayed both on remote control display and electric console on the station.
12 13
THE BEST HYDRAULIC SEALS ON THE MARKET
6. Effer only uses the best hydraulic seals in the category for its cranes.
LONG LASTING
STRONG CABLES
2. Effer uses anti-twist galvanized and greased steel cables. This ensures maximum performance under all working conditions, and long lasting cranes.
TOP PERFORMANCE REQUIRES CRANES TO BE MADE WITH EFFICIENT PRODUCTION PROCESSES
1. All steel components are shot-blasted and protected with a full marine protection cycle that includes, in our models up to 80 txm, a fully automated cataphoresis process so even the least accessible points of the structures are protected.
PIN BUSHES
3. All our pins are designed for a long life. Made in bronze they resist heavy stress and wear.
MADE IN ITALY MANUFACTURING PROCESS
4. Effer uses PRO-ENGINEERING and ANSYS software FEM (Finite Elements Method) optimizing its design process. Effer’s 50-year know-how in the high strength and material welding sector enables us to carry out very complex processing - even in the production of light and medium-range cranes.
ROTATION SYSTEM
5. Powerful and precise slewing using either rack and pinion or slewing ring systems. All our models offer the possibility to double the slewing system in order to increase efficiency under heavy working conditions.
NO LIMITS
1 2
3
4
5
6
6
14 15
EASYEASY
SLIPPING SOFTLY
9. Effer cranes rotation bearing is equipped with a leaktight seal between the rotary rings, to prevent water and dust entering the tracks. All Effer rotation bearings are fastened by means of high resistance screws tightened with a dynamometric wrench. Effer rotation bearing uses two circles of ball bearings to reduce the rotation friction to a minimum.
CENTRALIZED GREASING SYSTEM
7. Effer cranes have greasing points to keep them efficiently operating and to preserve moving parts over the years. A central greasing system is available as an option to simplify maintenance operations, granting sure oversight of the whole crane.
CONTROL VALVE
8. All our cranes take advantage of a control valve with internal compensation. With this solution, it is possible to carry out simultaneous movements. For this purpose we benefit from the cooperation of worldwide producers (Hawe and Danfoss).
7 8
9
EASY WORK
16 17
Our cranes have been designed for a wide range of applications including deck operations, shipboard, offshore platforms, fishing and sea farming industry and more.
Our cranes are also perfect for many different installations such as:
• Supply and naval vessels
• Dredgers
• Docks
• Research ships
• Navy vessels
For offshore applications, Effer can provide all the tools you need for your operations far away from the coastline.
Our machines are designed, made and certified to resist under typical hard working conditions in the offshore environment (wear and tear, saline fog, extreme temperatures...)
Our marine cranes for the offshore sector are suitable both for basic operations, and for the most sophisticated uses on vessels, platforms, ships etc.
Offshore applications can apply to safeguarding, drill ships, military uses, dredgers, tankers, oil & gas field, and many more: in Effer we have staff dedicated to collecting and satisfying all client’s needs concerning crane features and certifications, so enabling us to provide the right tools for working easily and in safety.
RANGE OF APPLICATION
18 19
20 21
22 23
85M manual extension availableextension manuelle disponibleextencion manual disponible
1S
3S
2S
4S
110M lbft1S
2S
3S
4S
lbft
FOLDABLE KNUCKLE BOOM
The data written in all the following diagrams refer to cranes used with hook (no winch) and under harbour working conditions: The attached diagrams are according to EN13001 (*) HC2-HD4-S1 5°Heel - 2°Trim Max wind speed: 14 m/s(*) EN13001-1; EN13001-2; EN13001-3-1 +30° is the max working angle to use the technical parameters indicated in the load diagram.Above +30° there is the DERATED AREA/ANGLE: permitted area with reduced loads (derating).The loads will be calculated also according to the wind speed.
24 25
316017’8”
297518’
460512’6”
440512’9”
235523’3”
218023’6”
189528’9”
174029’
143034’7”
336017’5”
485012’2”
255522’11”
513511’11”
359017’1”
487014’3”
327020’6”
254526’9”
436514’8”
281020’11”
199527’3”
152033’10”
124540’7”
459514’6”
303020’8”
220027’
171533’7”
523513’11”
359020’4”
FOLDABLE KNUCKLE BOOM
130M lbft
4S
1S
3S
2S
lbft
155M2S
4S
3S
5S
manual extension availableextension manuelle disponibleextencion manual disponible
26 27
627013’11”
432020’4”
587514’3”
399020’6”
300526’9”
559514’6”
373520’8”
275527’
219033’7”
532014’8”
349020’11”
253527’3”
195033’10”
160540’7”
652614’
440920’2”
332926’6”
630514’2”
421120’5”
313126’9”
248033’4”
597514’5”
392420’8”
283327’
218333’7”
178640’3”
595214’8”
205033’10”
163140’7”
134547’7”
383620’11”
272327’3”
FOLDABLE KNUCKLE BOOM
340M lbft
8S
440M lbft
8S
220M lbft2S
3S
4S
6S
5S
275M lbft2S
3S
4S
6S
5S
6S
5S
4S
3S
2S
6S
5S
4S
3S
2S
8S
8S
manual extension availableextension manuelle disponibleextencion manual disponible
28 29
820015’1”
532021’
370027’3”
272033’11”
209040’8”
169547’9”
144055’1”
856014’9”
563020’9
401027’
302033’7”
240040’5”
200547’5”
768015’7”
489021’6”
331527’9”
235534’4”
174041’2”
135548’3”
110055’6”
92562’7”
80069’9”
337033’3”
275540’1”
900514’6”
600520’5”
436526’8”
945514’3”
641520’2”
476026’5”
376533’
988514’
683019’11”
516526’2”
1123015’1”
751521’
542027’3”
412033’11”
327040’8”
270047’9”
231055’1”
1162514’9”
788020’9”
575027’
444033’7”
357040’5”
302047’5”
1052515’7”
692021’6”
487027’9”
358034’4”
273041’2”
217048’3”
177055’6”
152062’7”
134069’9”
478033’3”
393540’1”
1212514’6”
826520’5”
610526’8”
1258514’3”
868520’2”
652526’5”
518033’
1309514’
912519’11”
694026’2”
1543014’8”
1087520’8”
832027’
1477014’10”
1025020’10”
771527’2”
617033’9”
1439514’11”
1380015’3”
983020’11”
934521’3”
727527’3”
681027’7”
573033’9”
525534’2”
473540’5”
426540’9”
359047’9”
1322515’8”
1208016’4”
888021’8”
790022’4”
639028’
546528’8”
485034’6”
394535’3”
386541’2”
296541’10”
319548’2”
229048’10”
275555’3”
182555’11”
152063’5”
132070’9”
1719515’3”
1183521’3”
875027’7”
683034’2”
559540’9”
473547’9”
1528516’4”
1029522’4”
735028’8”
548535’3”
426541’10”
340548’10”
282055’11”
239063’5”
210570’9”
1898014’8”
1344520’8”
1031527’
1835014’10”
1283020’10”
970027’2”
776033’9”
1796514’11”
1243020’11”
929027’3”
735033’9”
610540’5
1655515’8”
1133021’8”
831028’
641534’6”
520041’2”
434048’2”
374555’3”
65000
80000
1SL
3SL
4SL
5SL
2SL
1SL
3SL
4SL
5SL
6SL
2SL
6SL
manual extension availableextension manuelle disponibleextencion manual disponible
30 31
KNUCKLE BOOM
The data written in all the following diagrams refer to cranes used with hook (no winch) and under harbour working conditions: The attached diagrams are according to EN13001 (*) HC2-HD4-S1 5°Heel - 2°Trim Max wind speed: 14 m/s(*) EN13001-1; EN13001-2; EN13001-3-1 +30° is the max working angle to use the technical parameters indicated in the load diagram.Above +30° there is the DERATED AREA/ANGLE: permitted area with reduced loads (derating).The loads will be calculated also according to the wind speed.
lbft
lbft
1421530’4”
1829523’5”
1951023’
2711516’7”
2755516’1”
1102037’8”
1355530’10”
1763523’11”
2557017’
2425017’5”
1697524’4”
1300531’2”
1058038’1”
892545’
2336517’10”
2270718’11”
1631024’9”
1565225’
1234531’7”
1175031’9”
992038’6”
934738’8”
831045’5”
773845’7”
718552’3”
661352’6”
555559’7”
3350516’7”
3441016’1”
2336523’5”
2436023’
1807530’4”
3130517’
2204523’11”
1697530’10”
1388537’8”
2998017’5”
2116024’4”
1631031’2”
1322538’1”
1124045’
925552’3”
855352’6”
727559’7”
1064545’5”
996445’7”
1267538’6”
1199338’8”
1565031’7”
1494731’9”
2034524’9”
1973125’
2888017’10”
2821918’11”
KNUCKLE BOOM
125000 1450001S
2S
3S
lbft
lbft
1S
2S
3S
4S
100000
2SL
3SL
4SL
5SL
1SL
lbft
4S
6SL
manual extension availableextension manuelle disponibleextencion manual disponible
32 33
3527016’7”
2513023’5”
1951030’4”
3395017’
2414023’11”
1869530’10”
1532037’8”
3284517’5”
2336524’4”
1807531’2”
1477038’1”
1252045’
1018552’3”
936952’6”
800259’7”
1171545’5”
1102345’7”
1394038’6”
1322738’8”
1721531’7”
1649031’9”
2238524’9”
2167125’
3176517’10”
3086418’11”
3615516’1”
2601023’
2733530’9”
3670522’7”
2039039’11”
2601031’3”
3505023’1”
1543049’5”
1895540’5”
2436031’8”
3328523’6”
1168059’3”
1388549’11”
1741540’10”
2292532’2”
3163524’
3009030’9”
4034022’7”
2237539’11”
2711531’3”
3858023’1”
2678530’8”
2083040’5”
2083049’5”
3659523’6”
1289559’3”
1532049’11”
1918040’10”
2524032’2”
3483024’
KNUCKLE BOOM
245000
275000
lbft
3S
2S
4S
lbft
3S
2S
4S
175000 lbft
3S
4S
5S
2S
6S
200000 lbft
3S
4S
5S
2S
6S
5S
5S
34 35
5077021’11”
5213521’6”
4872022’4”
4728522’9”
4552023’2”
3567029’4”
3417029’9”
2780036’6”
2645537’
2212044’9”
2083045’2”
1841552’11”
1719553’4”
1580561’5”
1459061’10”
1179070’5”
3694528’11”
2904536’1”
2336544’4”
1972052’5”
3880028’6”
4023028’1”
3077535’8”
3220535’3”
2504043’11”
6018521’6”
5304023’2”
3990029’9”
3104037’
2455545’2”
2037053’4”
1719561’10”
1377570’5”
4651528’1”
3736535’3”
5886021’11”
5654522’4”
5511522’9”
4166529’4”
3262536’6”
2608044’9”
2182552’11”
1862561’5”
4325028’11”
3417036’1”
2760044’4”
2336552’5”
4519028’6”
3593036’1”
2932043’11”
5864025’3”
4422032’9”
3527040’4”
2888048’6”
2447057’1”
2050065’11”
6172525’3”
4655032’9”
3712540’4”
3040048’6”
2574557’1”
6525524’
6812023’6”
4960031’7”
5224531’
4012039’2
4265538’7”
3339547’4”
6448025’3”
2255065’11”
7363023’6”
5687531’
4651538’7”
6790025’3”
5116532’9”
4861032’9”
4084040’4”
3880040’4”
3342048’6”
3174548’6”
2830557’1”
2689557’1”
7054524’
5401031’7”
4376039’2”
3648547’4”
DECO 44 lbft
2S
1S
3S
DECO 80 lbft
2S
1S
3S
TELESCOPIC BOOM
The data written in all the following diagrams refer to cranes used with hook (no winch) and under harbour working conditions: The attached diagrams are according to EN13001 (*) HC2-HD4-S1 5°Heel - 2°Trim Max wind speed: 14 m/s(*) EN13001-1; EN13001-2; EN13001-3-1 +30° is the max working angle to use the technical parameters indicated in the load diagram.Above +30° there is the DERATED AREA/ANGLE: permitted area with reduced loads (derating).The loads will be calculated also according to the wind speed.
36 37
WINCH+2’7”
WINCH+2’7”
WINCH+2’7”
WINCH+2’7”
WINCH+2’7”
WINCH+2’7”
2138016’7”
1153030’4”
2010517’
1022530’10”
670044’7”
1895517’6”
903531’3”
551045’
396558’10”
1267532’4
760546’1”
540059’11”
2744518’6”
1455031’9”
1741531’3”
959045’7”
2888018’
3020017’6”
TELESCOPIC BOOM
DECO 240 lbft
1SL
2SL
DECO 120 lbft
3SL
2SL
38 39
1146058’11”
1554045’2”
2425031’4”
4629517’7”
1697544’7”
2535030’10”
4872017’1”
WINCH+3’7”
WINCH+3’7”
1840574’8”
2865551’8”
5952028’8”
3108051’
6172528’1”
WINCH+3’11”
WINCH+3’11”
INTERNATIONAL RULESAND CERTIFICATIONSAll Effer cranes are designed according to EN 13001 standards. Our cranes can be verified according to the rules of any IACS member for shipboard or off-shore applications.
4140
NOTES
www.effermarine.com | www.effer.com
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7EFFER S.p.A.Via IV Novembre, 12 | 40061 Minerbio (BO) – Italy Tel. +39 051 4181211 | Fax. +39 051 4181491S.P. 40 ex Vicinale Accetta Grande | 74010 Statte (TA) – Italy Tel +39 099 4700191 | Fax +39 099 [email protected] www.effermarine.com | www.effer.com