new catalogue of india mark ii

DEEP WELL HAND PUMPS IN ACCORDANCE WITH BIS/ SKAT-HTN SPECIFICATIONS

ISO 9001-2008 & 14001/2004 certification BIS certification Govt. of India accredited Export House

BRIEF INTRODUCTION

We, VISHAL PIPES LIMITED, an ISO 9001-2008 & 14001-2004 certified company, take immense pleasure in introducing as a leading name in the Engineering & Construction Industry having Integrated Steel Complex with modern integration to produce high quality products in Water & Sanitation and Construction Industry, i.e. manually operated Community “Deep Well Hand Pumps” for safe potable drinking water and ERW Pipes in Round, Square, Rectangular shapes, Scaffolding Pipes, Conduit Pipes (Black and Galvanised) & PVC Rigid & Conduit Pipes in the most modern State of the Art plant, spread in about 40,000 sq.mtr. space, located in Sikandrabad (UP), just 32 km. far from Delhi. The organization pioneered its operations in 1989 to produce ERW Black Steel Pipes, Galvanised Steel Pipes & PVC Pipe / Tube Scaffolding Tubes PVC Pipe Fittings, Malleable Iron Pipe Fittings and Hollow Sections. Since then, the company has held a commanding position in the construction industry and has not only tapped the premium segment of domestic market but has also earned name in the international markets where the company's products are exported.

Water is the basic need of human being and all other living things for their survival on earth. As per history, human being explored and utilized different sources of water such as ponds, lakes, rivers, streams and surface wells. However, safe water for consumption has been a constant question throughout history. To solve this problem, mankind has identified reliable source of deep well for drawing safe and potable drinking water for consumption. As per extensive research carried out, it was found that water level in Asia and Africa is continuously going down and in most of the African countries and in some Asian countries, rural dwellers in remote areas, wander for many hours for searching water in ponds/lakes and with no better option, they consume un-safe water having bacteria/insects, which causes water borne disease. With God blessings, a solution in the form of “deep well hand pump” was worked out for rural population which has no access to piped water supply which is mainly available in developed cities. However, most of the hand pump suppliers have taken this job as a profit making business. Such suppliers procure inferior quality parts from small vendors and just assemble in their small units and then dump those products into the market with their name. At the same time, just to save few dollars, some profit oriented customers prefer to buy such low cost inferior pumps. All this results into early breakdown of pumps in the fields and then selling spares at high cost. Research has shown that many thousands of hand pumps are lying in broken condition and useless in Africa due to low quality and want of expensive spares.

In view of all above problems being faced by communities, VISHAL PIPES LIMITED took decision to serve the communities by manufacturing high quality hand pumps and spares in their own plant, exactly in accordance with national and international standards as well as Unicef drawings. All piping raw material, mild steel, galvanizing etc. required for manufacturing pumps and components, are already manufactured by Vishal Pipes Limited in its own factory, and hence, need not to procure/outsource from other suppliers. Accordingly, VISHAL PIPES LIMITED started manufacturing and supplying hand pumps under its registered brand name ‘VPL INDIA’. We are getting enormous response from our valued customers and ultimately blessings from end users, which has enhanced our confidence and enthusiasm to achieve top avenues in the handpump segment . Our pumps and components are manufactured in accordance with specified specifications and they are fully compatible. These components/spares can be fitted/used with the old pumps lying in broken condition in various parts of world for want of spares.



PRODUCT RANGE

India Mark II Deep Well Had Pump

India mark II Extra Deep Well Hand Pump

India Mark III Deepwell Hand Pump (VLOM 50 & 65mm)

Force & Lift Hand Pump

Uganda II & III Deep Well Hand Pump

Afridev Hand Pump

Treadle Irrigation Pump (Pedal pump)

Various Pump Components, Cylinders, Spares, Tools, etc.

PVC Pipe, Ribbed Screen and Casing, SWR, Column Pipes, etc.

Reinforced Suction and Layflat Delivery Hoses

Steel Pipes for Water & Sanitation, Construction/Structural purpose

Miscellaneous products (builders’ hardware, sanitary & bathroom fittings, hospital equipment, etc.)

VPL INDIA HAND PUMPS - SELECTION GUIDE

S. No.

Type of Hand Pump Stroke Length (mm)

Minimum discharge

in 40 strokes

Recommended for water level setting depth

(metre)

Minimum borewell

casing size (NB)

1 India Mark II Deep Well Hand Pump

125 (+ 4)

15 litre 20-45 100

2 India Mark II Extra Deep Well Hand Pump

100 (±4)

12 litre 45-90 100

3 India Mark III Deep Well Hand Pump (VLOM 65mm))

125 (+ 4)

15 litre 20-45 125

4 India Mark III Deep Well Hand Pump (VLOM 50mm))

175 (±4)

14 litre 20-45 100

5 Afridev Deep Well Hand Pump 225 (±6)

16 litre 20-45 100

6 Shallow Well India Mark II Pump 125 (+ 4)

16 litre Upto 21 100



INDIA MARK – II DEEP WELL HAND PUMP India Mark II Deep Well Hand pump, designed by Unicef and manufactured as per Indian Standard : IS:15500/2004 suitable for depth upto 45 metres, is supposed to be the best pump ever designed in the world. It is a specially designed pump and the most popular pump in the world, even a child can operate easily.

GI riser pipe SS Pipe

Minimum bore well casing size

100 mm

Stroke length 125 (+ 4 mm) Average discharge 15 litres/minute/40 strokes Operating depth Upto 45 metres Applicable standard IS:15500/2004 General overview of components Above ground structure

The above-ground mechanism which includes head, handle, water tank and pedestal (stand), is fabricated from welded steel plates and sections for strength, and hot-dip galvanized for corrosion resistance. Options of pedestal : Normal 3 legged pedestal Telescopic 3 legged pedestal Flanged pedestal

Cylinder assembly

The normal 63.5 mm dia cylinder is made from a cast iron casing with a polished brass liner and gun metal plunger and check valve components. Seals (pump buckets, valve seals and cap seals) are available in environmentally safe nitrile rubber. The cylinder is also available in ‘stainless steel’, ‘brass’ and ‘µPVC’.

Connecting Rods The normal mild steel (electroplated and passivated) connecting rod with coupling is in 3 metre length, 12 mm dia (+10/-0mm). However, the connecting rod is also available in stainless steel.

Riser Pipes The normal Galvanized Iron (GI) Riser Pipe is in 32 mm NB (medium), 3 meter length, with socket one side. However riser pipe is also available in stainless steel and uPVC.



INDIA MARK – II EXTRA DEEP WELL HANDPUMP India Mark II Extra Deep Well Hand pump, is to modified version of standard India Mark II Hand Pump, for drawing water from 45 to 90 meters depth, manufactured as per Indian Standard : IS:15500/2004. Above ground structure made of mild steel, hot dipped galvanized, corrosion resistant, 63.5 mm dia cylinder assembly. This pump is exclusively used for extracting water from greater depths. This pump is suitable for static water levels varying between 50 and 90 meters where placement of cylinders can be upto 85 meters. Most of the components are similar to the India Mark II Hand Pump with following differences : Head assembly is slightly different (bracket opening is made to suit 40 mm square handle bar). Handle is thicker - made of 40 mm Square instead of the 32 mm square. Moreover, it has tee

arrangement and counter weights. The counter weights attached to the tee type handle assist in the easy movement. The number of counter weights depend upon the exact depth at which cylinder is placed, i.e. 1 weight to be used for depth of 61 to 70 metres, 2 weights to be used for depth of 71 to 80 metres and 3 weights to be used for depth of 81 to 90 metres

Cylinder assembly is different and is a combination of the mark 2 and mark 3 components. It has 3 pump buckets.

Minimum bore size 100 mm Internal dia of Cylinder 63.5 mm Stroke length 100 (± 4 mm) Average discharge 12 liters/minute/40 strokes Operating depth (approx.) 45 to 90 metres Technical standard IS:15500/2004 General overview of components Above ground structure

The above-ground mechanism which includes head, handle, water tank and pedestal (stand), is fabricated from welded steel plates and sections for strength, and hot-dip galvanized for corrosion resistance. Options of pedestal : Telescopic 3 legged pedestal Normal 3 legged pedestal

Cylinder assembly

63.5 mm dia cast iron brass sleeved cylinder with 3 pump buckets. Also available in stainless steel.

Connecting Rods

Mild steel Connecting Rod, 12mm dia in 3 meter length, electro-galvanized and passivated. Also available in Stainless steel

Riser Pipes Galvanized Iron (GI) Riser Pipe, 32 mm NB, 3 meter length, with socket on one side. Also available in Stainless Steel



INDIA MARK – III DEEP WELL HANDPUMPS (VLOM – 50 & 65 MM)

India Mark III Deep Well Hand pump, manufactured as per Indian Standard: IS:15500/2004, suitable for depth upto 45/50 metres. Above ground structure made of mild steel, hot dipped galvanized, corrosion resistant, 50/65 mm dia cylinder assembly. This pump is modified version of India Mark II Hand Pump, with features of Village Level Operation & Maintenance (VLOM). The basic difference in India Mark - III Handpump and India Mark II Handpump is that this pump has Open Top Cylinder (OTC) which facilitates pulling out of plunger assembly and check valve assembly from the cylinder without pulling out the cylinder / riser main. Due to its features, this is also known as "Village Level Operation and Maintenance" (VLOM) Handpump.

Since it has a simple cylinder assembly with single gun metal component in each valve, no tools are required for maintenance of valves.

Rubber centralizers are used to maintain proper alignment of riser pipes Pump can draw water upto a depth of 45 to 50 metres. Modifications incorporated in this pump simplify maintenance procedure and reduces

maintenance. Maintenance can be done at village level Below ground level repair could be carried out within a very short time without removing pipes. It minimizes breakdown time

General Specifications VLOM 50mm VLOM 65mm Minimum bore size 100 mm 125 mm Internal dia of Cylinder 50 mm 65 mm Stroke length 175 (± 4 mm) 125 (± 4 mm) Average discharge 14 litres/minute/40 strokes 15 litres/minute/40 strokes Operating depth (approx.) Upto to 45 metres Upto to 45 metres Applicable technical standard IS:15500/2004 IS:15500/2004 General overview of components Above ground structure (fabricated from welded steel plates and sections for strength, and hot-dip galvanized for corrosion resistance)

Head, handle, water tank and pedestal (stand). Options of pedestal : Normal 3 legged pedestal Telescopic 3 legged pedestal

Head, handle, water tank and pedestal (stand). Options of pedestal : Normal 3 legged pedestal Telescopic 3 legged pedestal

Cylinder assembly 50 mm dia open top cast iron/ brass sleeved cylinder assembly Also available in stainless steel

65 mm dia open top cast iron/ brass sleeved cylinder assembly Also available in stainless steel

Connecting Rods Mild steel Connecting Rod, 12mm dia in 3 meter length Also available in stainless steel

Mild steel Connecting Rod, 12mm dia in 3 meter length Also available in stainless steel

Riser Pipes GI Riser Pipe, 50 mm NB, 3 meter length Also available in stainless steel

and uPVC

GI Riser Pipe, 65 mm NB, 3 meter length Also available in stainless steel

and uPVC

U II / III MODIFIED HAND PUMP

U II Hand Pump is the same as of India Mark II Deep Well Handump with a minor difference in outlet/nozzle of the water tank. In U II Pump, the nozzle is small as compared to the nozzle of water tank of India mark II Hand Pump.



U III Modified Pump with 50mm dia open top, PVC brass lined cylinder assembly with extractable plunger and foot valves assemblies. Recommended for aggressive water conditions and for water level setting depth of 20 to 45 metres. Upper parts are same as of India Mark III whereas below ground components are similar to Afridev Handpump (uPVC riser pipe, 63mm OD, spigot socketed joints

Minimum borewell casing size

100 mm

Approx. Discharge/ minute

15 litres/minute/40 strokes

Connecting Rod Mild Steel or stainless steel rod 12mm dia x 3 metre length

Riser Pipe uPVC Riser Pipe 63 mm OD x 4.7 wt x 3 metre length for U III OR normal GI Riser pipes, 32mm NB for U II Pump.

FORCE & LIFT INDIA MARK – II HAND PUMP

This is also the modified version of India Mark II Hand Pump with force lift attachment. Force Lift Hand pump is very much useful for supply of water for cleaning purpose of the public toilets in urban and rural areas. The water available through this pump is stored in a storage tank, installed about 6-7 meters above ground-level. This pump is very effective in the areas where electric supply is not available. Since this provision provides for installation of storage tanks, water is made available continuously throughout 24 hours. It is a cost effective solution.

Bore well Casing Size

100 NB - 150 NB

Discharge Approx. 15 litre / minute in 40 stroke

Static water level depth

20 to 40 metre

Stroke Length 125 mm (± 4mm) Cylinder Cast Iron or Stainless Steel Connecting rod Mild Steel or Stainless Steel in 12

mm dia, 3 meter length Riser pipe Size 32 mm NB mild steel GI Riser

Pipe or 38 mm NB SS Pipe or 40mm NB uPVC Pipe with coupler

Accessories Pipe fitting on water tank spout

VISHAL PIPES LIMITED (Hand Pump Division)

Office : 32, Nishant Kunj, Kohat Enclave, Pitampura, New Delhi-110034. India Works : A-71, Industrial Area, Sikandrabad (UP), India

Contact person : Mr. Vivek Agarwal – Head of International Business Mobile No. : +91-9971732727. Tel. # : +91-11-46205620 (100 lines). Fax # : +91-11-46205699

E-mail : [email protected] Website : www.vishalpipes.com

new catalogue of india mark ii

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