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TRANSCRIPT
Petrochemicals Global Trends
&
Opportunities for Investment in India
Date: 5th Oct ’2018
A N JHA ,
Executive Director ( Petrochemical- Project )
Structure of Presentation
2
Petrochemicals Business- Environment scan
Petrochemicals Global Trends
Petrochemicals: Demand Supply Outlook
Opportunity for Investments
Conclusions
Petrochemical Business: Environment Scan
3
India is one of the Fastest growing large Economy
� Polymer Demand is growing at 1.5 times of GDP
Lower per capita Polymer consumption base
� 10 kg/capita compared to global average consumption of 35 kg/capita
Regional imbalance, Polymer per capita Consumption
� Eastern India : 3.4 Kg/Capita
� Northern India : 5.7 Kg/Capita
� Southern India : 7.6 Kg/Capita
� Western India : 17.0 Kg/Capita
Strong Govt. support to boost economy
� Swachh Bharat to boost Water & sewage network, Hygiene and sanitation
� 100 Smart cities
� Digital India
� Make in India/ Start-up India
� 100% FDI in food retail and many more initiatives
� Process Integration – Innovative design considering
downstream
� Utility Integration – Heat, Hydrogen, water, power, steam
Nitrogen, Air etc.
� Utilization of gas fuel - Utilization of Hydrogen, hydrocarbon
present in gas fuel as feedstock
� Crude to Chemicals / Petrochemical Refinery
RefineryRefinery &
Aromatics
Refinery ,
Aromatics &
Olefins
Crude to
Chemicals
Petrochemical Intensity
Index : 20%
Petrochemical Intensity
Index : 35-50%
Petrochemical Intensity
Index : 10%
Petrochemical Intensity
Index : 0%
Global Trends: Refinery- Petrochemicals Integration
Typical Global Refinery-Petrochemicals Integration model
5
Indian Polymer Growth Trend
6
Polymer demand (PE+PP) increased @ 10% CAGR during past 5 years
“Opportunity for Investment in Polymers”Source: ICIS Report, 2017
52996011
65448838
21230 21230
59797171
88029531
19870
28403
522 9861963 1937
-1360
7173
-5000
0
5000
10000
15000
20000
25000
30000
2011 2013 2015 2017 2025 2030
Production DEMAND IMPORTS
KT
A
Indian Fibre Intermediates Growth Trend
7“Opportunity for Investment in Fibre”Source: ICIS Report, 2017
39634314
51546345
10790 10790
51675856
6784 7511
11705
14647
1204 15421630
1166 915
3857
0
2000
4000
6000
8000
10000
12000
14000
16000
2011 2013 2015 2017 2025 2030
Production DEMAND IMPORTS
KT
A
Fibre Intermediates (PTA & MEG) demand increased @ 8% CAGR during past 5 years
India Supply Demand Scenario for Top Imported
Petrochemicals
S.
No
Product Domestic
Production
(KTA)
Demand
(KTA)
Imports in 2017
(KTA)
Value (Rs
Crore)
%CAGR
(2017-30)#
1 PVC 1444 3085 1658 8804 7.2%
2 PX 3160 3780 1320 6749 5.6%
3 Styrene 0 669 672 4661 4.8%
4 PP 4707 4486 504 3092 8.7%
5 HDPE 2065 2075 460 3062 9.0%
6 LLDPE 1761 2105 388 2774 9.3%
7 Methanol 220 1902 1697 2603 5.1%
8 LDPE 305 591 311 2353 5.2%
9 Metallocene
LLDPE
0 274 274 2348 8.9%
10 Polyether
Polyols
57 266 218 2257 6.6%
8*Source: Import data from the website of Department of Commerce, Ministry of Commerce & Industry
# ICIS Report, 2017
India Supply Demand Scenario for Top Imported
Petrochemicals
S.
No
Product Domestic
Production (KTA)
Demand
(KTA)
Imports in
2017 (KTA)
Value
(Rs. Crore)
%CAGR
(2017-30)#
11 Polycarbonate 0 138 142 2143 4.5%
12 Methyl Diphenyl
Diisocyanate (MDI)
0 146 146 1826 6.6%
13 MEG 1608 1985 434 1796 5.2%
14 Vinyl Chloride Monomer
(VCM)
995 1387 392 1771 7.8%
15 Styrene Butadiene
Rubber
143 297 169 1550 8.5%
16 Toluene 905 1285 385 1521 6.6%
17 Ethyl Vinyl Acetate (EVA) 1 159 160 1475 7.4%
18 Alpha Olefins 1 99 98 1417 6.1%
19 Phenol 35 283 253 1337 5.2%
20 Butyl Rubber 0 102 102 1320 9.0%
TOTAL 17,407 25,114 9,783 54,859
9
* Net imports of Petrochemicals has increased from Rs.10,601 Crore in 2007-08 to Rs. 54,859 Crore in 2017
*Source: Import data from the website of Department of Commerce, Ministry of Commerce & Industry
# ICIS Report, 2017
Petrochemicals : Investment Opportunities
10
Based on the domestic Demand-Supply Scenario and future growth rate,
opportunities exists for capacity enhancement of following products:
� Olefins (Polyethylene + Polypropylene)
� Poly-Vinyl Chloride (PVC)
� Methanol
� Styrene
� Ethylene Glycol
� Elastomers (SBR, Butyl Rubber etc.)
� Speciality Chemicals (Polyols, Hydrocarbon Resins, MMA/PMMA etc)
� Polyester Yarn/Fibre -- CP and Downstream
� Olefins -Value added compoundings
Supply Demand Scenario-Major Products, KTPA
11
S.No. Petrochemical Name Total Capacity
(Installed+Under
Construction)
Total Demand
Yr 2025 Yr 2030 Yr 2040
1 PE
(HDPE+LLDPE+LDPE)7683 10,430 15,068 29,493
2PP 8385 9440 13,335 22,734
3PVC 1482 5885 7610 11,425
4MEG 2400 3073 3740 5030
5Acetic Acid 633 1320 1534 2022
6SBR/PBR 470 803 1166 2172
7Butyl Acylate 340 254 325 529
Requirement of C2” and C3” Monomers
12
C2” Year 2017 2025
Monomer Requirement 6305 14520
Existing/Projected Production 4836 7304
C2”from Incremental Refining Capacity - 170
Net Capacity Required - 7046
C3” Year 2017 2025
Monomer Requirement 4486 9440
Existing/Projected Production 4707 7695
C3”from Incremental Refining Capacity - 440
Net Capacity Required - 1305
The monomer requirement is based on demand of bulk polymers namely PVC, PE & MEG as
per Petrochemical Perspective Plan-2040.
Cracker Capacity and Estimated Investment
13
Parameter Yr 2025
Balance C2” required from Crackers 7046
Balance C3” required from Crackers 1305
Total Number of Crackers required
(@1500 KTPA C2” Capacity)5
Approximate Investment (Rs Cr)1,75,000 - 2,00,000 (100% Gas feed)
2,00,000 - 2,25,000 (Dual feed)
� The Crackers may be Gas based or Dual feed based. The choice of feedstock will
depend on prevailing economics, feedstock availability, relative prices of feedstocks
etc.
� The feedstock availability from Refineries shall depend on capacity expansion projects
implemented in future.
� Beyond Yr 2025, In order to meet projected petrochemical demand of Yr 2040, on an
average one Cracker of 1.5 MMTPA capacity is required every year.
Capital Investment Estimations of Olefin Production
14Source ICIS
Short Term (Base cost)Value added Poly Olefins (Compounding & Others)
Mid Term (Standard cost)Poly Vinyl Chloride (PVC)StyrenePhenolElastomersPolyesters
Long Term (Immense cost)
Steam CrackersPoly Olefins (PE & PP)Ethylene Glycols
Strategy for Investment in Petrochemicals
Conclusions:
16
Deficit in Indian Petrochemical Markets & sustainedGrowth
Investment opportunity in olefins and specialitypetrochemicals & chemicals- High Value - Mid term/ LongTerm
Investment opportunity in Deep downstream in Yarn/Fibres and value added polymers . – Low cost - short term
17
Petrochemicals : Japanese Investment in
Neemrana, Gurgaon (India) & Others
18
Company Products
T S Tech Company Limited Resin based Automotive Products for
Motorcycle, seats and other parts
Roki Minda Company Pvt. Limited Automotive air intake system, carbon
canister, Power steering fluids, filters
Mitsui Prime advanced Composites India
Private Limited
Automotive interior and exterior
components
Mytex Polymers(Subsidiary of Mitsubishi chemical corporation, Japan)
High performance engineered
Polyolefin
Sekisui DLJM Molding Pvt. Limited Automotive Interior components.
Kingfa, Basell (Zylog), APPL, Hyundai,
Machino Polymer etc
Automotive Compounders with
Homo/RCP/ICP Polymers (35 - 100 MFI)