www.pollux-ems.com

POLLUX – YOUR FLEXIBLE AND RELIABLE PARTNER IN THE TEST BENCH ENVIRONMENT

TEST BENCHES We develop, plan and build turnkey special test benches for the validation of your products and their components.

CONDITIONING

SYSTEMS We are specialized in the development and building of conditioning systems for oil, water an air to meet the particular requirements in the field of test rigs.

TESTING SERVICES In our two testing facilities we provide efficient validation of your products and components.

Quickly, efficiently and individually: We are specialized in the valida-

tion of products and components.

In addition to the development and building of turnkey test bench

solutions as well as conditioning systems we support you as an indepen-

dent and neutral service provider for the validation. Our comprehensive

portfolio of various hot gas test benches for turbochargers and compo-

nents of the exhaust gas system makes us one of Europe‘s most efficient providers. In our testing facilities in Kirchheimbolanden and Gommern

we furthermore offer you flexible test cells and various components test benches covering more than 2,000 square meters - with an increasing

focus on e-mobility. Take profit from our unique combination of develop-

ment expertise in automation technology and test bench services. Pollux

convinces with interdisciplinary know-how and solutions from one source

- individually adapted to your application, even beyond the standards!

MANAGING DIRECTORS: Dipl.-Ing. (FH) Christian Schmidt

Dipl.-Ing. Michael Renner

In-depth know-how: Pollux is a specialist both in the construction

and operation of test benches.

Pollux convinces with innovative and efficient products - always individually and personally.

Fast, flexible and highest quality: Pollux offers development, construction, software as well as the mechanical and electrical assembly of the systems from a single source.

Rely on efficiency: Pollux realizes urgent tests in a short time

with high flexibility.

ABOUT US

POLLUX – YOUR SPECIALIST FOR TEST BENCH TECHNOLOGY.

CONVINCE YOURSELF!

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WORLDWIDE CONFIDENCE

OUR CROSS-SECTOR AND CROSS-NATIONAL CUSTOMERS RELY ON THE BEST TESTING TECHNOLOGY.

MECHANICAL

AND PLANT

ENGINEERING

E-MOBILITY

METAL AND

ELECTRICAL

INDUSTRYAUTOMOTIVE

INDUSTRY

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branches

Leading car manufacturers, Tier-1 and Tier-2 suppliers, as well as

international development service providers, rely on our services

in the test bench environment.

Well-known companies from the metal and electrical industry as well

as from the automotive, motorsport and e-mobility sectors rely on

products and services from Pollux. Take profit from uncomplicated and fast commissioning as Pollux is a listed supplier for many

European and international companies.

Your trust is our top priority. That‘s why we treat your data with

confidence and with obvious discretion. Please contact us!

We develop, project and build turnkey special test

benches for the validation of your products and

individual components.

Whether component test benches for development-

related product validation or EOL (end-of-line) test

systems for checking purposes of product properties:

Trust in one-stop service: Pollux is your contact partner

from development and construction to software and system design.

Test benches for plain bearings with drive, conditioning and shear force generation

Test benches for electric engines and drives individual solutions for endurance tests

Pump test benches for endurance run and with environmental simulation in fluid and environment

EOL test benches for optical inspection (avis) control of components and for brightness measurement of LED light functions

OUR SERVICES

TEST BENCHES

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test-benches

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We are specialized in the development and building of conditioning

systems for oil, water an air to meet the particular requirements in

the field of test rigs.

Pollux stands for highly accurate measurement and regulation of tem-

perature, pressure and volume flow - for standard devices as well as for individual systems which are adapted to your requirements. The

road-2-rig technology developed by Pollux allows the simulation of fast,

realistic processes of the vehicle fluid circuit on the test bench. Our mo-

dular system guarantees individual adaptation to the respective applica-

tion – pressure-, volume flow- and temperature-regulated from -40 °C. A major benefit: The conditioning systems can be seamlessly integrated into higher-level test bench systems.

Oil- and water conditioners (ocs/wcs) specially optimized for test bench applications from -40 ° C

Dynamic road-2-rig conditioners (docs/dwcs) Dynamic conditioners for the simulation of vehicle fluid circuits

Air conditioners (acs) flowing air regulated from -40 ° C for environmental simulation (i.a. for e-mobility)

OUR SERVICES

CONDITIONING SYSTEMS

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conditioning-systems

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In our two testing facilities we provide an efficient validation of your products and components.

As an independent service provider, Pollux operates its own test benches for turbochargers, combustion engines

and components in Kirchheimbolanden and Gommern. Test your components under extreme temperatures: on our

five fossil-fueled hot gas test benches as well as on various application-specific special constructions with electric air heaters. In doing so, we rely on the market leader Kratzer Automation.

With our flexible multifunction test cells, we can offer various test tasks quickly, individually and cost-effectively.The test benches have an operator station with a viewing window and sound insulation, a flexible automation and monitoring system with extinguishing system, as well as measuring I/O for

various standard measured variables and the supply of various operating media.

Thus, our test cells offer everything you need for the validation of your products - whether equipped with special test setups or as a basis

for the operation of mobile test equipment.

Hot gas test center Hot gas test benches for the validation of turbochargers and components

of the exhaust system.

Flexible multifunction test cells as a basis for fast and cost-effective realization of various test scenarios

Components test field Components testing in continuous operation also with environmental simulation in all media

Test bench hosting Operation of external test benches as a service

OUR SERVICES

TESTING SERVICES

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testing-services

YOUR PROJECT

SCHEDULE AT POLLUX

IN EACH PHASE THE BEST ADVICE

Efficiency from inquiry to acceptance: We provide assistance to you in every phase of

the project - qualified, committed and personal. With competent and targeted planning, we

optimally implement every testing task. Our

project engineers are available to advise you

at any time.

COMPLEX TESTING TASKS REQUIRE

COMPETENT AND TARGETED PLANNING.

PROJECT REQUEST PREPARATION

OF A QUALIFIED

OFFER

CLARIFICA-

TION OF THE

DETAILS IN A

PERSONAL MEETING

realization of the test setup

engineering phase

TESTING SERVICES

CONDITIONING SYSTEMS

TEST BENCHES

equipping the test bench

commissioning

technical design approval

assembly of the system

start of the test

pre-commissioning at Pollux

24/7 implementation of the test with supervision

preliminary acceptance and training

preparation of the test report

service offer for after-sales support

regular feedback on project

progression with parameter tracking

delivery

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EOL TEST SYSTEMS (AVIS) NOVEL EOL TEST SYSTEMS FOR PRODUCTION LINE WITH FAST REALIZATION

Requirement: 100 % testing of light functions like LED

ambient or contour light of vehicle interior parts.

Our solution: Concept study and development of custom-

made EOL testing systems according to the special needs

of the OEM.

The result: Realization of four end-of-line test systems

within eight months – equipped with highly resolving

industrial cameras and high-performance image data

processing systems. Since that time these systems test

hundreds of parts every day. Based on that, more systems

for new projects could be realized. Depending on the

application the systems include robots for individual

camera positioning.

INDIVIDUAL COMPONENT TEST ENDURANCE TEST – FLEXIBLE AND FAST

Requirement: Simultaneous endurance validation of two belt

driven starters/generators (BSG) with a sophisticated rotation

speed / load change profile with recuperation and increased ambient temperature for more than 2.500 hours.

Our solution: Usage of a flexible multifunctional test cell with load machine in the test center in Kirchheimbolanden

for fast implementation of the test requirements.

The result: A new test application in only four weeks. The

test was running nearly without breaks or disturbances for

a period of over three months. Based on that, additional

systems for parallel processing of more than one test were

established.

ROAD-2-RIG CONDITIONING SIMULATION OF VEHICLE COOLING CIRCUITS ON AN ENGINE TEST BENCH

Requirement: The simulation of realistic coolant temperature

profiles from road use to investigate the emission behavior on the engine test bench

Our solution: Usage of the road-2-rig technology for a

dynamic conditioning to simulate the coolant temperature

during WLTP or RDE cycles.

The result: Development and construction of a system for

flexible, mobile use on various engine test benches - fully integrated into the various automation systems.

Thanks to the Pollux modular design, the system could be

realized in a way that the different cooling circuits for reco-

oling were optimally and energy-efficiently integrated. The fast temperature control of the engine cooling water circuits

enables the effective investigation of the drive unit in diffe-

rent driving situations.

HOT GAS REALISTIC COMPONENT PATTERN OF DAMAGE ON THE HOT GAS TEST BENCH

Requirement: The hot gas test benches in the Pollux test

center should generate realistic pattern of damage in order

to be able to compare and evaluate different turbochargers and exhaust manifolds - with shorter test times and reduced

costs, without elaborately and expensive engine test bench

or vehicle tests.

Our solution: The further development of the Pollux test

bench technology: Development of application-specific thermal shock units, which allow rapid switching between two

defined temperature and mass flow levels via hot gas valves.

The result: The realization of a platform for faster and

cost-effective evaluation of thermal shock resistance of tur-bochargers and exhaust manifolds. By the variation of various

parameters, realistic pattern of damage of the components

can be generated. The new additional systems are fully

integrated into the existing test bench technology.

CASE STUDIES

INDIVIDUAL TESTING SOLUTIONS – CUSTOM-MADE ACCORDING TO YOUR NEEDS

TEST BENCHES TEST SERVICES CONDITIONING SYSTEMS TEST SERVICES

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Case Studies

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case-studies

Stuttgart

Munich

DresdenCologne

Frankfurt

Leipzig

BerlinHannover

KIRCHHEIMBOLANDEN

GOMMERN

www.pollux-ems.com

Pollux electro mechanical systems GmbH

Morschheimer Straße 9

67292 Kirchheimbolanden / Germany

Pollux electro mechanical systems GmbH

Rudolph-Diesel Str. 1

39245 Gommern / Germany

Fon.: +49 (0) 63 52 / 70 66 8 - 0Fax: +49 (0) 63 52 / 70 66 8 - 99E-Mail: info@pollux-ems.com

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