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    By:- Kriti Group

    Group 5

    WAREHOUSE

    MANAGEMENT

    - AMIT- CHETAN

    - HARSH- NUZHAT- SAKET- SHODHAN

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    Topics to be Covered

    Introduction

    Types of warehouse Purpose of Warehousing

    Principle of warehouse layout design

    Cost of Operating warehouse

    Warehousing activities

    Warehouse Management

    Equipments

    Softwares

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    Introduction to Warehouse

    Term Warehousing is

    referred as transportation at

    zero miles per hour

    Part of firms logistics systemthat stores products at and

    between point of origin and

    point of consumption.

    Warehousing provides time

    and place utility for raw

    materials, industrial goods,

    and finished products,

    allowing firms to use customer

    service as a dynamic value-

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    TYPE OF WAREHOUSING

    Public Warehousing

    Private Warehousing

    Contract Warehousing

    Multi-client Warehousing

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    Purpose of warehousing

    The primary role of a warehouse and distribution center is to facilitate themovement of goods from suppliers to the customers and by doing sowhile meeting to customers demand and in a cost effective manner.

    In order to achieve efficiency in supply chain, stocks have to be kept, butthis is not the main role of a warehouse. Stocks may be hold forcontingencies, or to enable rapid customer service, or in preparation for anew product launch. But in the most basic purpose of a warehouse, it is

    the transshipment area from where all the goods received are dispatchedas effectively and efficiently as possible.

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    The basic function of warehouse is to provide storage facility. By

    ensuring storing, it provides time utility for the products. It strikes a judicious balance between the forces like demand and

    supply and thereby helps in building stabilized price for theproduct. [E.G. Buffer stock by Government].

    Warehouse facilitates borrowing from banks and other financialinstitutions. The goods lying in the warehouse serve as securityfor short-term loan.

    It is helpful in stabilizing the prices of the product because italways tries to equate demand with supply.

    It provides protection to goods against fire, insects, pilferageand thefts. It helps in keeping goods away from sun, rain anddust and thereby it saves goods from deterioration.

    Functions of Warehouse

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    Reasons for holding stock include the following.

    As a buffer/consolidation point between two productionprocesses

    To cover demand during suppliers' lead-time

    To enable savings to be made through bulk purchases ordiscounts

    To cope with seasonal fluctuations

    To provide a variety of product in a centralized location

    The build up/holding of anticipation stocks (for example,before a new product launch)f

    The build-up and holding of investment stocks

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    PRINCIPLES OF WAREHOUSE

    LAYOUT DESIGN

    Use one-story

    facilities

    Move goods ina straight line

    Use efficient

    materials-

    handlingequipment

    Use an effective

    storage plan

    Minimize aisle

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    Capital costs Costs of space & materials handling

    equipment

    Operating costs

    Cost of labor

    Measure of labor productivity is the number ofunits that an operator can move in a day

    COSTS OF OPERATING A WAREHOUSE

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    WAREHOUSE ACTIVITIES

    Receive goods

    Identify the goods

    Dispatch goods to

    storage

    Hold goods

    Pick goods

    Marshal shipment

    Dispatch shipment

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    Accepts goods from Outside transportation or attached factory &

    accepts responsibility

    Check the goods against an order & the bill of

    loading

    Check the quantities Check for damage & fill out damage reports if

    necessary

    Inspect goods if required

    Receive goods

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    items are identified with the appropriate stock-

    keeping unit (SKU) number (part number) &

    the quantity received recorded

    Identify the goods

    Dispatch goods to storage goods are sorted & put away

    Hold goods

    goods are kept in storage & under proper

    protection until needed

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    Pick goods items required from stock must be selected

    from storage & brought to a marshalling area

    Marshal the shipment

    goods making up a single order are brought

    together & checked for omissions or errors; order

    records are updated

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    Dispatch the shipment orders are packaged, shipping documents are

    prepared, & goods loaded on the vehicle

    Operate an information system

    a record must be maintained for each item in

    stock showing the quantity on hand, quantity

    received, quantity issued, & location in the

    warehouse

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    Warehouse Management

    Warehouse management includes the control of inventoryacross one location or many and the associated warehousemanagement tasks.

    Benefits of Warehouse Management

    Provide a place to store & protect inventory Reduce transportation costs

    Improve customer service levels

    Complexity of warehouse operation depends on the

    number of SKUs handled & the number of orders

    received & filled.

    Most activity in a warehouse is material handling.

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    Equipments used in Warehouse

    Pallet Truck

    Our pallet jacks quickly transport pallets from one location to another withease. Once under a pallet, the pallet is lifted off the ground for easytransportation. These are always used and seen in warehouses, grocerystores, and other locations.

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    Forklift:A forklift is a powered piece of equipment designed to lift andtransport material in an industrial setting.

    Gravity conveyors:Gravity conveyors use a series of roller wheels and bearings to quickly moveboxes and other products from one location to another.

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    Warehouse Management System

    WMS, is a key part of the supply chain and primarily aims to control themovement and storage of materials within a warehouse and process theassociated transactions, including shipping, receiving, putaway andpicking.

    Warehouse management systems often utilize .....Auto ID Data Capture(AIDC) technology, such as barcode scanners, mobilecomputers, wireless LANs and potentially Radio-frequency identification(RFID) to efficiently monitor the flow of products

    Objective of a warehouse management system is to provide a set ofcomputerized procedures to handle the receipt of stock and returns intoa warehouse facility, model and manage the logical representation of thephysical storage facilities (e.g. racking etc.)

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    Radio Frequency Identification (RFID)

    How RFID Works

    Basically, RFID is a means of uniquely identifying an object through

    wireless radio frequency identification. The identification is done by a

    device called the reader receiving data in form of radio frequency with itsown unique identification code from a device called a tag. This method

    may require no direct line of sight for transaction to occur. The tag will

    broadcast the signal which is then received by the reader and the signal is

    then transferred to a computer. The computer then simply record thereading or to look up in its database to direct further action, or to add on

    additional information to the tag.

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    Electronic Data Interchange (EDI)

    Electronic Data Interchange (EDI) is the computer-to-computer exchangeof structured information, by agreed message standards, from onecomputer application to another by electronic means and with a minimum

    of human intervention. In common usage, EDI is understood to meanspecific interchange methods agreed upon by national or internationalstandards bodies for the transfer of business transaction data, with onetypical application being the automated purchase of goods and services.

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    Voice-directed warehousing

    Voice-directed warehousing (VDW) refers to the use of the voicedirection and speech recognition software in warehouses and distributioncenters. VDW has been in use since the late 1990s, and its use is expectedto increase rapidly over the next five years due to advances in technologyand decreasing costs for the voice directed software and for the mobilecomputers on which it runs.

    In a voice directed warehouse, workers wear a headset connected to asmall wearable computer, similar in size to a Sony Walkman, which tellsthe worker where to go and what to do using verbal prompts. Workersconfirm their tasks by speaking pre-defined commands and readingconfirmation codes printed on locations or products throughout thewarehouse. The speech recognition software running on the wearablecomputer 'understands' the workers' responses

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