presentation on warehouse management
TRANSCRIPT
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By:- Kriti Group
Group 5
WAREHOUSE
MANAGEMENT
- AMIT- CHETAN
- HARSH- NUZHAT- SAKET- SHODHAN
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Topics to be Covered
Introduction
Types of warehouse Purpose of Warehousing
Principle of warehouse layout design
Cost of Operating warehouse
Warehousing activities
Warehouse Management
Equipments
Softwares
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Introduction to Warehouse
Term Warehousing is
referred as transportation at
zero miles per hour
Part of firms logistics systemthat stores products at and
between point of origin and
point of consumption.
Warehousing provides time
and place utility for raw
materials, industrial goods,
and finished products,
allowing firms to use customer
service as a dynamic value-
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TYPE OF WAREHOUSING
Public Warehousing
Private Warehousing
Contract Warehousing
Multi-client Warehousing
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Purpose of warehousing
The primary role of a warehouse and distribution center is to facilitate themovement of goods from suppliers to the customers and by doing sowhile meeting to customers demand and in a cost effective manner.
In order to achieve efficiency in supply chain, stocks have to be kept, butthis is not the main role of a warehouse. Stocks may be hold forcontingencies, or to enable rapid customer service, or in preparation for anew product launch. But in the most basic purpose of a warehouse, it is
the transshipment area from where all the goods received are dispatchedas effectively and efficiently as possible.
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The basic function of warehouse is to provide storage facility. By
ensuring storing, it provides time utility for the products. It strikes a judicious balance between the forces like demand and
supply and thereby helps in building stabilized price for theproduct. [E.G. Buffer stock by Government].
Warehouse facilitates borrowing from banks and other financialinstitutions. The goods lying in the warehouse serve as securityfor short-term loan.
It is helpful in stabilizing the prices of the product because italways tries to equate demand with supply.
It provides protection to goods against fire, insects, pilferageand thefts. It helps in keeping goods away from sun, rain anddust and thereby it saves goods from deterioration.
Functions of Warehouse
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Reasons for holding stock include the following.
As a buffer/consolidation point between two productionprocesses
To cover demand during suppliers' lead-time
To enable savings to be made through bulk purchases ordiscounts
To cope with seasonal fluctuations
To provide a variety of product in a centralized location
The build up/holding of anticipation stocks (for example,before a new product launch)f
The build-up and holding of investment stocks
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PRINCIPLES OF WAREHOUSE
LAYOUT DESIGN
Use one-story
facilities
Move goods ina straight line
Use efficient
materials-
handlingequipment
Use an effective
storage plan
Minimize aisle
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Capital costs Costs of space & materials handling
equipment
Operating costs
Cost of labor
Measure of labor productivity is the number ofunits that an operator can move in a day
COSTS OF OPERATING A WAREHOUSE
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WAREHOUSE ACTIVITIES
Receive goods
Identify the goods
Dispatch goods to
storage
Hold goods
Pick goods
Marshal shipment
Dispatch shipment
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Accepts goods from Outside transportation or attached factory &
accepts responsibility
Check the goods against an order & the bill of
loading
Check the quantities Check for damage & fill out damage reports if
necessary
Inspect goods if required
Receive goods
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items are identified with the appropriate stock-
keeping unit (SKU) number (part number) &
the quantity received recorded
Identify the goods
Dispatch goods to storage goods are sorted & put away
Hold goods
goods are kept in storage & under proper
protection until needed
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Pick goods items required from stock must be selected
from storage & brought to a marshalling area
Marshal the shipment
goods making up a single order are brought
together & checked for omissions or errors; order
records are updated
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Dispatch the shipment orders are packaged, shipping documents are
prepared, & goods loaded on the vehicle
Operate an information system
a record must be maintained for each item in
stock showing the quantity on hand, quantity
received, quantity issued, & location in the
warehouse
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Warehouse Management
Warehouse management includes the control of inventoryacross one location or many and the associated warehousemanagement tasks.
Benefits of Warehouse Management
Provide a place to store & protect inventory Reduce transportation costs
Improve customer service levels
Complexity of warehouse operation depends on the
number of SKUs handled & the number of orders
received & filled.
Most activity in a warehouse is material handling.
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Equipments used in Warehouse
Pallet Truck
Our pallet jacks quickly transport pallets from one location to another withease. Once under a pallet, the pallet is lifted off the ground for easytransportation. These are always used and seen in warehouses, grocerystores, and other locations.
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Forklift:A forklift is a powered piece of equipment designed to lift andtransport material in an industrial setting.
Gravity conveyors:Gravity conveyors use a series of roller wheels and bearings to quickly moveboxes and other products from one location to another.
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Warehouse Management System
WMS, is a key part of the supply chain and primarily aims to control themovement and storage of materials within a warehouse and process theassociated transactions, including shipping, receiving, putaway andpicking.
Warehouse management systems often utilize .....Auto ID Data Capture(AIDC) technology, such as barcode scanners, mobilecomputers, wireless LANs and potentially Radio-frequency identification(RFID) to efficiently monitor the flow of products
Objective of a warehouse management system is to provide a set ofcomputerized procedures to handle the receipt of stock and returns intoa warehouse facility, model and manage the logical representation of thephysical storage facilities (e.g. racking etc.)
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Radio Frequency Identification (RFID)
How RFID Works
Basically, RFID is a means of uniquely identifying an object through
wireless radio frequency identification. The identification is done by a
device called the reader receiving data in form of radio frequency with itsown unique identification code from a device called a tag. This method
may require no direct line of sight for transaction to occur. The tag will
broadcast the signal which is then received by the reader and the signal is
then transferred to a computer. The computer then simply record thereading or to look up in its database to direct further action, or to add on
additional information to the tag.
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Electronic Data Interchange (EDI)
Electronic Data Interchange (EDI) is the computer-to-computer exchangeof structured information, by agreed message standards, from onecomputer application to another by electronic means and with a minimum
of human intervention. In common usage, EDI is understood to meanspecific interchange methods agreed upon by national or internationalstandards bodies for the transfer of business transaction data, with onetypical application being the automated purchase of goods and services.
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Voice-directed warehousing
Voice-directed warehousing (VDW) refers to the use of the voicedirection and speech recognition software in warehouses and distributioncenters. VDW has been in use since the late 1990s, and its use is expectedto increase rapidly over the next five years due to advances in technologyand decreasing costs for the voice directed software and for the mobilecomputers on which it runs.
In a voice directed warehouse, workers wear a headset connected to asmall wearable computer, similar in size to a Sony Walkman, which tellsthe worker where to go and what to do using verbal prompts. Workersconfirm their tasks by speaking pre-defined commands and readingconfirmation codes printed on locations or products throughout thewarehouse. The speech recognition software running on the wearablecomputer 'understands' the workers' responses
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