section 7 parts -...

Parts 7-1

Part 1073400A03� 2010 Nordson Corporation

Section 7Parts

Using the Illustrated Parts List The parts lists provided in this section are organized into the followingcolumns:

Item—Identifies illustrated parts that are available from NordsonCorporation.

Part—Provides the Nordson Corporation part number for each saleablepart shown in the illustration. A series of dashes in the parts column(- - - - - -) means the part cannot be ordered separately.

Description—Provides the part name, as well as its dimensions andother characteristics when appropriate. Bullets in the description,indicate the relationships between assemblies, subassemblies, andparts.

Quantity—The quantity required per unit, assembly, or subassembly.The code AR (As Required) is used if the part number is a bulk itemordered in quantities or if the quantity per assembly depends on theproduct version or model.

NOTE: Illustrations of the model D16 melter are used throughout thissection to represent all DuraBlue melters.

Parts7-2

Part 1073400A03 � 2010 Nordson Corporation

Front Panel Service Kits

Figure 7-1 Front panel service kit parts

Item Part Description Quantity Note— 1031178 Service Kit, panel, front, D10/D16, with tags —

1 - - - - - - � Panel, front 1

2 1017947 Switch, rocker, SPsT, 250 V, 16 A 1

Parts 7-3


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Parts7-4


Electrical Component Service Kits Electrical components include circuit boards, fuses, thermostats, heaters,RTDs, and ribbon cables.

Circuit Boards

Figure 7-2 Circuit board service kit parts

Parts 7-5


Item Part Description Quantity Note— 1028325 Service kit, board, display/central processing unit

(CPU)— A

1 - - - - - - � PCA, display/CPU 1

NS - - - - - - � Stand-off, hex, M3 x 8 mm 6

NS - - - - - - � Washer, lock, M3 6

— 1031200 Service kit, board, main PCA — A, B

2 - - - - - - � Board, with heat-sink 1

— 1031201 Service kit, board, expansion — A

3 - - - - - - � PCA , expansion 1

— 1031202 Service kit, PCA, power module, 4-channel — A

4 - - - - - - � PCA, power module, 4-channel, 240 V 1

5 - - - - - - Capacitor 1 C

NOTE A: Circuit board service kits include an anti-static wrist strap.

B: For fuses, see Figure 7-3.

C: For the part numbers of kits that include the capacitor, refer to Motor in Drive Assembly Service Kitslater in this section.

Parts7-6


Fuses

Figure 7-3 Fuse service kit parts

Item Part Description Quantity Note— 1031203 Service kit, fuses, main board —

1 105419 � Fuse, fast, 10 A, 250 VAC, 1/4 x 11/4 in., F1−F2 2

2 939955 � Fuse, slow, 2 A, 250 VAC, 5 x 20 mm, F3−F4 2

3 - - - - - - � Fuse, fast, 5 A, 250 VAC, 5 x 20 mm, F5−F6 2

4 939683 � Fuse, 6.3 A, 250 VAC, 5 x 20 mm, F7−F12 6

Parts 7-7


Thermostat

Item Part Description Quantity NoteNS 1028321 Service kit, thermostat, —

NS - - - - - - � Thermostat, 500-degree, open-on-rise 1

NS - - - - - - � Screw, M4 x 6 2

NS - - - - - - � Compound, thermal, 1 gram 1

NS: Not Shown

RTDs

Item Part Description Quantity NoteNS 1031233 Service kit, RTD, pump — A

NS 1031234 Service kit, RTD, tank — A

NOTE A: All RTD service kits include thermal compound.

NS: Not Shown

Heaters

Item 240V Part Description Quantity NoteNS 1031228 Service kit, heater, pump, 7.8 cc/rev — A

NS 1031229 Service kit, heater, tank, D10 — A

NS 1031230 Service kit, heater, tank, D16 — A

NOTE A: All heater service kits include thermal compound.

NS: Not Shown

Cables and Harnesses Refer to Identifying Electrical Components in Section 6, Troubleshooting, foran illustration and part numbers for cables and harnesses.

Parts7-8


Tank Strainer

1

Figure 7-4 Tank strainer

Item Part Description Quantity Note1 1028334 Strainer, tank, D10 1

1 1028336 Strainer, tank, D16 1

Parts 7-9


Drive Assembly Service Kits Table 7-1 lists the motor, pump, and manifold service kits associated witheach melter part number. The seven-digit part number for your melter isprovided on the ID plate, which is located on the front of the melter.

Standard melters are recommended for use in applications with operatingtemperatures up to 191 �C (375 �F). Melters and parts designated as “PA”are recommended for use in product assembly applications with operatingtemperatures greater than 191 �C (375 �F). PA-type O-rings provideexceptionally high chemical and temperature resistance.

Table 7-1 Drive Assembly Components (Standard)

Melter P/N Motor P/N Pump P/N Manifold P/N Complete DriveAssembly P/N

1026756 1056358 1050729 1031208 1031217

1026757 1056358 1050729 1031208 1031217

1026758 1031212 1050729 1031208 1031219

1026759 1031212 1050729 1031208 1031219

1026762 1056358 1050729 1031208 1031217

1026763 1056358 1050729 1031208 1031217

1026764 1031212 1050729 1031208 1031219

1026765 1031212 1050729 1031208 1031219

1039107 1031213 1050729 1043464 1043469

Table 7-2 Drive Assembly Components (PA)

Melter P/N Motor P/N Pump P/N Manifold P/N Complete DriveAssembly P/N

1069739 1056358 1067875 1069148 —

1069740 1031212 1067875 1069148 —

1069741 1056358 1067875 1069148 —

1069742 1031212 1067875 1069148 —

1069743 1031212 1067875 1067878 —

Parts7-10


Motor

WHITE

ORANGE

YELLOW

BROWN

1

3

2

GRN/YEL

6

RED

WHITE

BLACK

RED

BLUE7

4

BLACK

Figure 7-5 1/6 and 1/4 hp motor service kit parts

Parts 7-11


Item Part Description Quantity Note1 1056358 Motor, 1/6 hp, with pigtail, 55.3 rpm 1

NS 1056056 � Capacitor, 18 μ F, 240 VAC 1 A

1 1031212 Motor, 1/4 hp, with pigtail, 89 rpm 1

NS - - - - - - � Capacitor, 25 μ F, 440 VAC 1 A

1 1031213 Motor, 1/4 hp, with pigtail, 131 rpm 1

NS - - - - - - � Capacitor, 25 μ F, 440 VAC 1 A

NOTE A: For the location of the capacitor, see Figure 7-2.

NS: Not Shown

Parts7-12


Pump

Figure 7-6 Pump service kit parts

Parts 7-13


Item StandardPart

PA Part(Note A) Description Quantity Note

— 1050729 1067875 Service kit, pump, 7.8 cc/rev —

1 - - - - - - - - - - - - � Pump 1

2 1033445 1033445 � Key, machine drive, 0.1875 x .70 in. 1

3 - - - - - - - - - - - - � O-ring, -118, Viton, 0.862 x 0.103 in. 1

4 - - - - - - - - - - - - � O-ring, -116, 0.737 x 0.103 in. 1

5 - - - - - - - - - - - - � O-ring, -123, 1.174 x 0.103 in. 1

NS - - - - - - - - - - - - � Screw, hex, cap, M8 x 90, 304stainless-steel

2 B

NS - - - - - - - - - - - - � Washer, flat, narrow, M8 2 B

NS - - - - - - - - - - - - � Grease, high-temperature, 0.50 oz 1

— 1031232 1067874 Service kit, pump O-rings —

3 940024 1047564 � O-ring, -118, 0.862 x 0.103 in. 1

4 941161 1047563 � O-ring, -116, 0.737 x 0.103 in. 1

5 941250 1067551 � O-ring, -123, 1.174 x 0.103 in. 1


— 1037757 1067876 Service kit, seal, pump, 7.8 cc/rev —

NS - - - - - - - - - - - - � Shaft, pump, 7.8 cc 1

NS - - - - - - - - - - - - � Retaining ring, external, 75 2

NS - - - - - - - - - - - - � Pin, dowel, 0.185/0.184 dia. x 0.438long

1

NS - - - - - - - - - - - - � Seal, spring, 1/8 x 1 x 0.250 3

NS - - - - - - - - - - - - � Washer, 0.989 x 0.789 x 0.040 1

NS - - - - - - - - - - - - � Retaining ring, internal, 100, inverted 1

NS - - - - - - - - - - - - � O-ring,-147, 2.675 x 0.103 in. 1

NS - - - - - - - - - - - - � O-ring,-116, 0.737 x 0.103 in. 1

NS - - - - - - - - - - - - � O-ring, -123, 1.174 x 0.103 in. 1

NS - - - - - - - - - - - - � O-ring, -118, 0.862 x 0.103 in. 1

NS - - - - - - - - - - - - � Grease, high-temperature, 0.50 oz. 1

NS - - - - - - - - - - - - � Key, machine drive, 0.1875 x 0.70 1

NS - - - - - - - - - - - - � Tool, seal insertion 1

NOTE A: Parts designated as “PA” are recommended for use in product assembly applications with operatingtemperatures greater than 191 �C (375 �F). PA-type O-rings provide exceptionally high chemical andtemperature resistance.

B: Refer to Drive Assembly (Complete).

NS: Not Shown

Parts7-14


Manifold

Figure 7-7 Manifold service kit parts (filtered manifold shown)

Parts 7-15


Item StandardPart

PA Part(Note A) Description Quantity Note

— 1031208 1069148 Service kit, manifold, 4-port, 1100 psi,filtered

—

— — 1067878 Service kit, manifold, 4-port, 1100 psi,non-filtered

—

— 1043464 — Service kit, manifold, 4-port, 600 psi,filtered

—

1 - - - - - - - - - - - - � Manifold assembly 1

2 - - - - - - - - - - - - � O-ring, -116, 0.737 x 0.103 in. 1

3 - - - - - - - - - - - - � O-ring, -123, 1.174 x 0.103 in. 1

4 - - - - - - - - - - - - � Screw, hex, cap, M8 x 90, 304stainless-steel

2

5 - - - - - - - - - - - - � Washer, flat, narrow, M8 2

6 - - - - - - - - - - - - � Connector, with O-ring, hose, 9/16-18 2

NS - - - - - - - - - - - - � Connector, 90 degree, 9/16-18 x9/16-18

1


— 1031222 1067877 Service kit, valve, pressure control,1100 psi

—

7 - - - - - - - - - - - - � Valve, PCV, 1100 psi 1

— 1031221 1071502 Service kit, valve, pressure control,600 psi

—

7 - - - - - - — � Valve, PCV, 600 psi 1

8 1031235 — Filter, with O-ring, 50-mesh 1 B

1028305 1070899 Filter, with O-ring, 100-mesh 1 B

1031236 — Filter, with O-ring, 200-mesh 1 B

NS - - - - - - - - - - - - � O-ring, Viton, 3/4 in. tube 1

NS - - - - - - - - - - - - � Lubricant, Parker, high-temperature 1

NOTE A: Parts designated as “PA” are recommended for use in product assembly applications with operatingtemperatures greater than 191 �C (375 �F). PA-type O-rings provide exceptionally high chemical andtemperature resistance.

B: Present only on filtered manifolds.

NS: Not Shown

Parts7-16


Drive Assembly (Complete)

13

13.5−16.3 N�m (10−12 ft-lb)

6.1−6.8 N�m (54−60 in.-lb)

Figure 7-8 Drive assembly (complete)

Parts 7-17


Item StandardPart Description Quantity Note

— 1031217 Service kit, drive assembly, 1/6 hp, 1100 psi,filtered

—

— 1031219 Service kit, drive assembly, 1/4 hp, 1100 psi,filtered

—

— 1043469 Service kit, drive assembly, 1/4 hp, 600 psi, filtered —

1 - - - - - - � Pump 1 A

2 - - - - - - � Manifold 1 B

3 - - - - - - � Motor 1 C

4 - - - - - - � Coupling, drive, 5/8 x 5/8 in. 1 D

5 - - - - - - � O-ring, -118, Viton, 0.862 x 0.103 in. 1

6 - - - - - - � O-ring, Viton, 1.188 x 1.388 x 0.094 in. 1 A

7 - - - - - - � O-ring, Viton, 0.750 x 0.938 x 0.094 in. 1 A

8 - - - - - - � Key, machine, drive, 0.1875 x 0.70 in. 1 D

9 - - - - - - � Screw, hex, cap, M8 x 90, 304 stainless-steel 2 A

10 - - - - - - � Washer, flat, narrow, M8 2 A

11 - - - - - - � Screw, hex, cap, M6 x 25 4

12 - - - - - - � Washer, lock, split, M6 4

13 - - - - - - � Bracket, pump support 1

NS - - - - - - � Capacitor 1 C

NS - - - - - - � Grease, high-temperature, 0.50 oz 1

— 1043467 Service kit, motor coupling, gerotor —

4 - - - - - - � Coupling, drive, 5/8 x 5/8 in. 1

8 - - - - - - � Key, machine, drive, 0.1875 x 0.70 in. 1

NOTE A: Provided in pump service kit. Refer to Pump earlier in this section for kit part numbers.

B: Refer to Manifold earlier in this section.

C: Refer to Motor earlier in this section.

D: Provided in the motor coupling service kit.

NS: Not Shown

Parts7-18


Optional Equipment

Flow/Pressure Control and Pressure Indication

Part Description Quantity1032537 Flow controller, FC1, DuraBlue (also requires 1034042, 1028627, and 1030537) —

1034042 Valve, run-up PCV, 1100 psi —

1028627 Assembly, tachometer, generator, and cable, FC1, 0−225 VDC —

1030537 Kit, gauge, 1500 psi —

1034248 Kit, knob, adjustment, pressure control valve —

1037495 Kit, drain valve —

Expansion and Control Kits

Part Description Quantity1036607 Kit, I/O expansion card (digital) —

1063740 Kit, analog I/O board —

1053288 Kit, DeviceNet card —

1053289 Kit, Ethernet card —

1053300 Kit, PROFIBUS card —

1031175 Kit, 2-hose to 4-hose conversion, D10/D16 —

1050598 Kit, air control —

1030542 Kit, footswitch —

1047093 Kit, remote trigger —

FillMaster Accessory Kits

Part Description Quantity735162 Kit, lid, FillMaster, D10/D16 —

735161 Kit, sensor, FillMaster, D10/D16 —

General Melter Accessory Kits

Part Description Quantity1050595 Kit, support, hose, double —

1030530 Kit, handgun hanger —

1043074 Kit, return feed, D10/D10L/D16/D16L —

section 7 parts -...

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