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SPORT CITY ONE 6770

SPARE PARTS CATALOGUE

Sport City ONE 50 4T 4V USA-CANADA 2011

Chassis prefix: ZD4SBU00Engine prefix:

SPORT CITY ONE6770 - Sport City ONE 50 4T 4V USA-CANADA 2011


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Index

Finished products........................................................................................................................................................................... 4

Alphanumeric index....................................................................................................................................................................... 5

FRAME............................................................................................................................................................................................ 9

Table 28.01 - Frame..................................................................................................................................................................9

Table 28.02 - Central stand.................................................................................................................................................... 10

Table 28.03 - Stem base.........................................................................................................................................................11

Table 28.04 - Front fork..........................................................................................................................................................12

Table 28.05 - Connecting rod.................................................................................................................................................13

Table 28.06 - Rear shock absorber.........................................................................................................................................14

Table 28.07 - Front body I......................................................................................................................................................15

Table 28.08 - Front body II.....................................................................................................................................................17

Table 28.09 - Central body I...................................................................................................................................................18

Table 28.10 - Central body II..................................................................................................................................................19

Table 28.11 - Central body III.................................................................................................................................................20

Table 28.12 - Central body IV.................................................................................................................................................21

Table 28.13 - Rear body......................................................................................................................................................... 22

Table 28.14 - Dashboard........................................................................................................................................................ 24

Table 28.15 - Handlebar......................................................................................................................................................... 25

Table 28.16 - Controls............................................................................................................................................................ 26

Table 28.17 - Fuel tank...........................................................................................................................................................27

Table 28.18 - Air box.............................................................................................................................................................. 28

Table 28.22 - Exhaust unit......................................................................................................................................................29

Table 28.23 - Front wheel...................................................................................................................................................... 30

Table 28.24 - Front caliper I................................................................................................................................................... 31

Table 28.25 - Rear wheel....................................................................................................................................................... 32

Table 28.26 - Rear brake........................................................................................................................................................ 33

Table 28.27 - Lights................................................................................................................................................................ 34

Table 28.28 - Electrical system...............................................................................................................................................35

Table 28.29 - Lock hardware kit.............................................................................................................................................36

Table 28.41 - Transmission..................................................................................................................................................... 37

Table 28.45 - Technical decal................................................................................................................................................. 38

ENGINE......................................................................................................................................................................................... 39

Table 29.19 - Carburettor I.....................................................................................................................................................39

Table 29.20 - Carburettor II....................................................................................................................................................40

Table 29.21 - Engine...............................................................................................................................................................41

Table 29.30 - Crankcase..........................................................................................................................................................42

Table 29.31 - Drive shaft........................................................................................................................................................ 43

Table 29.32 - Cylinder.............................................................................................................................................................44

Table 29.33 - Cylinder head................................................................................................................................................... 45

Table 29.34 - Camshaft...........................................................................................................................................................46

Table 29.35 - Head cover....................................................................................................................................................... 47

Table 29.36 - Variator.............................................................................................................................................................48

Table 29.37 - Clutch................................................................................................................................................................49



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Table 29.38 - Variator cover...................................................................................................................................................50

Table 29.39 - Oil pump...........................................................................................................................................................51

Table 29.40 - Starter motor....................................................................................................................................................53

Table 29.42 - Cdi magneto assy............................................................................................................................................. 54

Table 29.43 - Transmissions....................................................................................................................................................55

Table 29.44 - Secondary air....................................................................................................................................................56



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Finished products

Code Validityno finished product



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Code No. table Pos.000267 29.42 5000397 29.30 19002440 28.02 3002440 28.05 2002440 28.06 3003056 28.18 12003058 28.13 18

0037514 28.03 6004021 29.34 6006078 29.19 18006416 29.40 18006624 29.37 2006632 29.34 9006647 28.41 11006647 29.30 20008457 28.08 5

00H01004131 28.27 400H02500272 28.22 11

0111094 28.03 2012112 29.19 19012533 28.18 11012543 28.15 4012554 28.28 17012789 28.25 5013880 28.13 19015330 28.15 3015585 29.34 5015856 29.42 6015996 28.27 21016060 29.33 3016404 28.27 23016404 29.40 4016406 28.17 15018639 29.19 6018640 28.18 10018644 29.40 3020003 28.28 18020104 28.27 22020206 28.15 19030039 29.19 15030115 28.02 2031089 29.39 10031091 29.40 5031092 28.17 13080341 28.26 7090958 28.17 4123394 28.15 10127927 28.24 7129953 28.27 13145298 29.19 17178790 28.15 5179640 29.43 3194423 28.25 6196868 28.17 3231027 28.17 12239388 29.30 7239388 29.32 9239388 29.38 4241937 28.28 14252420 28.09 3253937 28.29 7254485 28.01 2254485 28.07 4254485 28.12 9254485 28.13 15254485 28.18 13254485 28.28 4

Code No. table Pos.257134 29.19 8257134 29.38 12257134 29.40 15257617 28.09 11258146 28.18 2258160 28.17 6259349 28.09 7259349 28.11 14259349 28.12 3259349 28.13 3259349 28.27 15259372 28.11 11259577 29.35 11259832 28.17 5265249 28.15 15265300 29.36 10265451 28.24 3266040 29.43 5266625 29.30 4266724 28.26 2267115 28.08 4267550 28.05 3267589 28.05 4267823 29.30 5267948 28.15 13268158 28.06 2268304 28.17 14268596 28.12 6268596 28.14 3269136 28.11 7269145 28.15 18269755 29.30 18270310 29.43 4270723 28.07 7270723 28.09 13270723 28.12 5270723 28.27 5270793 28.10 6270793 29.35 12270991 28.23 8270991 28.25 3271147 28.23 5271740 28.23 10271807 28.05 6272836 28.07 5272836 28.27 17272921 28.41 3272921 29.30 6273099 28.25 7273419 28.26 4273754 28.02 5274245 28.26 3274489 28.15 7274491 28.15 8277916 29.33 13285536 29.42 11286209 29.38 5286214 29.40 9286217 29.40 11286218 29.40 10286219 29.40 12287913 29.39 5

2879633 29.39 19288041 29.40 13288245 28.27 9288474 29.42 13288548 29.42 10

Code No. table Pos.288639 28.41 8289005 29.42 7289495 29.40 8289519 29.36 9289519 29.37 16289731 29.38 6289840 29.37 13289931 29.36 1289933 29.37 15289945 29.37 17289950 29.37 6289952 29.37 3289955 29.37 12292022 28.27 3296743 28.11 3297498 28.09 6297498 28.11 17297498 28.13 11298581 28.29 6298594 28.29 8298731 28.11 20298731 28.29 4298838 28.29 2298903 28.29 1319242 29.33 11414837 29.39 24414837 29.40 14430264 29.35 3430535 29.39 15431242 29.42 12431860 29.30 8431860 29.38 2433477 29.39 2433987 29.40 17434345 29.39 20434447 29.39 8434541 28.28 21434541 28.28 5434541 29.34 12434735 28.41 2434735 29.30 2434943 29.34 10434947 29.39 4435251 29.38 11435295 29.38 9436695 29.34 13436695 29.39 6436751 29.39 3478028 29.37 7478197 28.41 5478247 29.39 11

4783245 29.39 174783245 29.39 21478498 28.41 10478498 29.30 21478533 29.44 6478895 29.30 13479132 28.18 8

4795526 29.37 8479561 29.36 3479866 29.36 5479986 29.39 28480227 29.36 2480230 29.36 4482291 29.38 7482766 29.37 4483443 29.37 9



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Code No. table Pos.483537 29.40 16483785 29.30 11484123 29.30 15484123 29.39 22484123 29.42 9486081 29.30 12487211 28.41 4487665 28.22 2487935 29.37 10497041 28.15 17497555 29.21 3497556 29.21 2497616 29.34 4561714 28.23 7562923 28.15 1156293R 28.26 1563728 28.25 8563977 28.05 556434R 28.23 11564475 28.23 3564527 28.23 4564606 28.13 21564681 28.15 14564761 29.39 25573057 28.09 4575249 28.07 3575249 28.09 12575249 28.10 3575249 28.11 10575249 28.13 16575321 28.17 2575819 28.09 14576702 28.45 6576705 28.45 4576708 28.45 7577492 28.11 2577557 28.17 1758057R 28.16 558058R 28.16 6580621 28.16 758093R 28.28 358115R 28.28 1258120R 28.26 10581248 28.02 7581249 28.02 6581560 28.02 8582042 28.28 13582058 28.13 23582298 28.02 4582428 28.13 22583236 28.28 16583575 28.16 2584810 28.28 6598919 28.24 5600485 28.04 5600490 28.04 6600495 28.04 7601030 28.29 10601205 28.25 4601401 28.04 10601708 28.02 1624522 28.17 7638536 28.27 11638626 28.16 4638628 28.16 3638953 29.42 2639498 28.26 9

Code No. table Pos.639632 29.19 20641040 28.28 15641387 29.35 16641391 28.28 19641788 28.28 2641825 28.16 1642117 28.27 1642118 28.14 1642153 28.28 1642155 28.14 2642165 28.14 1642193 29.19 14642211 28.28 20647078 28.24 2647384 28.26 5649910 28.23 2650075 28.03 5650432 28.03 7650693 28.03 3655554 28.15 2657507 28.17 1664045 28.04 11665997 28.03 1666261 28.04 3666262 28.04 4666286 28.25 1666311 28.23 1666421 28.15 12672174 28.01 1672187 28.11 1672327 28.11 5709047 28.24 6709532 29.19 10709532 29.19 382521R 29.38 382622R 29.33 1482650R 29.39 2982655R 29.37 182671R 29.30 382671R 29.31 3827085 29.30 1782712R 29.36 682758R 29.44 3827831 28.18 9827893 29.37 582798R 29.42 1

8282335 28.41 9828561 29.39 9828662 29.35 13828825 29.20 19828844 29.20 6828862 28.26 7828863 28.26 8830056 28.18 5830212 29.40 19830249 29.35 5830286 29.42 8831458 29.40 7832059 29.44 13832130 29.30 16832971 29.44 5832972 29.44 2832973 29.44 4833472 29.44 11833494 28.22 6833495 29.39 16

8334985 28.41 1

Code No. table Pos.833632 29.42 3833722 29.39 30833722 29.39 7833722 29.44 7833788 28.26 6834187 28.22 3834187 28.22 5

8416865 28.41 78416875 28.41 6841821 28.22 9842161 29.30 10842166 29.34 11842174 29.34 14842200 29.34 1842201 29.34 2842360 29.33 15843194 28.18 3843195 28.18 4843307 29.33 5843338 29.33 8843525 29.44 10843567 29.44 1843849 28.18 6844470 28.22 4844721 29.39 27844871 29.39 23844888 29.39 18845339 29.35 6845423 29.33 1845426 29.34 7845489 29.19 2845611 29.36 7845737 29.19 4845776 29.33 2845951 29.33 6846991 29.35 15846992 29.35 9846993 29.35 10847778 29.19 7847928 29.39 31848990 29.35 1849012 29.35 2852700 28.11 13

85270000XH1 28.11 13852837 28.13 8

8528370090 28.13 8852990 28.11 15

85299000XH1 28.11 15853047 28.15 1853049 28.08 1853050 28.08 2

8530500090 28.08 285305000XB1 28.08 285305000XV4 28.08 2

853058 28.23 9853059 28.07 1

8530590090 28.07 185305900XB1 28.07 185305900XV4 28.07 1

853060 28.07 285306000XH1 28.07 2

853061 28.10 485306100XH1 28.10 4

853069 28.07 88530690090 28.07 8

85306900XB1 28.07 885306900XV4 28.07 8



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Code No. table Pos.853070 28.13 14

85307000XH1 28.13 14853072 28.08 6853074 28.08 8853075 28.23 6853075 28.25 2853096 28.13 13

85309600XH1 28.13 13853100 28.13 17853107 28.05 1853142 28.14 4

8531420090 28.14 4853482 28.45 8856431 28.12 4

85643100XH1 28.12 4856433 28.09 1

85643300XH1 28.09 1856436 28.07 10

85643600XH1 28.07 10856437 28.09 10856439 28.13 5

85643900XH1 28.13 5856441 28.06 1856448 28.13 1

8564480090 28.13 185644800XB1 28.13 185644800XV4 28.13 1

856449 28.13 28564490090 28.13 2

85644900XB1 28.13 285644900XV4 28.13 2

856450 28.12 785645000XH1 28.12 7

856451 28.12 885645100XH1 28.12 8

856452 28.12 185645200XH1 28.12 1

856453 28.12 285645300XH1 28.12 2

856454 28.10 18564540090 28.10 1

85645400XB1 28.10 185645400XV4 28.10 1

856455 28.08 7856457 28.13 9

85645700XH1 28.13 9856458 28.13 10

85645800XH1 28.13 10856459 28.13 12

8564600090 28.13 24856462 28.11 4856463 28.11 21856465 28.11 6856466 28.11 8856471 28.09 2

85647100XH1 28.09 2856472 28.09 5856473 28.09 9856474 28.09 8

85647400XH1 28.09 8858180 28.27 20

85824300XH1 28.10 5858283 28.27 8858285 28.27 12858306 28.27 19858318 28.03 4858319 28.04 2

Code No. table Pos.858320 28.04 8858321 28.04 9858322 28.04 1858537 28.08 9858538 28.08 10858542 29.43 1858543 28.24 4858544 28.28 11858583 29.43 2860193 28.11 18860193 28.29 3860536 28.13 20860691 28.11 19860691 28.29 5860695 28.07 14860696 28.13 6860802 28.07 11871314 29.19 9871889 29.33 7

8722275 29.38 1872272 29.33 9872305 29.33 4872627 29.33 10872635 29.35 4872997 28.08 11873270 29.19 13

8733355 29.30 18734660001 29.32 28734660002 29.32 28734660003 29.32 28734660004 29.32 2

873467 29.32 1873979 29.42 4876483 29.44 12876819 29.20 2876820 29.20 3876821 29.20 1876822 29.20 13876823 29.20 16876824 29.20 14876825 29.20 17876826 29.20 9877262 29.39 1878130 28.22 10879432 28.18 1880323 29.21 1880900 28.22 1880901 28.22 7890102 28.11 9

89010200XH1 28.11 9890103 28.11 16890205 28.27 2890235 28.27 27890236 28.27 26890239 28.07 6

89023900XH1 28.07 6890261 28.27 10890262 28.27 6890263 28.27 7890335 28.45 5890424 28.09 16890432 28.13 7890576 28.45 1890976 29.40 2

8909800090 28.08 189098000XB1 28.08 189098000XV4 28.08 1

Code No. table Pos.893130 28.27 25893131 28.27 24893272 28.27 14895095 28.27 28895753 28.29 9896640 28.07 15896641 28.07 16896642 28.07 12896643 28.07 13896645 28.10 7896646 28.10 8896647 28.07 12896648 28.07 13969028 29.30 9969132 29.39 26969213 29.32 4969214 29.32 3969215 29.32 7969216 29.32 6969217 29.32 596921R 29.40 1969224 29.33 1296922R 29.40 6969230 29.32 896925R 29.31 296926R 29.34 8969339 29.35 1496933R 29.39 12969415 29.35 7969428 29.31 1969625 29.30 14969747 29.39 14969804 29.38 8969877 29.39 13969899 29.38 10969921 29.38 13

AP8127489 28.27 18AP8152298 28.22 8AP8167285 28.45 2AP8167286 28.45 3CM001904 29.35 8CM001904 29.44 8CM001905 29.44 9CM001911 29.19 16CM001912 28.17 10CM002901 28.17 18CM002901 29.19 12CM002904 28.17 19CM002904 29.19 11CM002910 28.18 7CM006116 28.17 16CM006307 28.09 15CM017409 28.08 3CM017410 28.07 9CM017410 28.10 2CM017410 28.11 12CM017410 28.13 4CM017410 28.27 16CM025706 28.17 11CM027909 29.19 5CM027916 28.17 8CM027920 28.17 9CM060986 28.15 9CM063805 28.15 6CM064303 28.15 16CM068310 28.24 1CM079401 28.26 8



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Code No. table Pos.CM100107 29.37 14

CM1002025 29.37 11CM1102035 29.36 11CM110304 29.36 8CM140212 29.20 4CM142101 29.20 10CM142302 29.20 15CM142914 29.20 7CM144319 29.34 3CM144320 29.34 3CM144321 29.34 3CM144322 29.34 3CM144323 29.34 3CM144324 29.34 3CM144325 29.34 3CM144326 29.34 3CM144327 29.34 3CM144328 29.34 3CM144329 29.34 3CM144330 29.34 3CM144331 29.34 3CM144332 29.34 3CM144333 29.34 3CM147102 29.20 11CM158002 29.19 1CM160102 29.20 8CM160201 29.20 18CM160301 29.20 12CM160802 29.20 5



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Group FRAMECode 28.01

Description FrameService 1

Pos. Code Description Qty Variants

1 672174 Frame with u.p. 12 254485 Spring plate M6 16



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Description Central standService 1


1 601708 Central stand 12 030115 Hex screw M10x130 13 002440 Self locking nut M10 14 582298 Spacer 15 273754 O-ring 26 581249 Spring 17 581248 Spring 18 581560 Pad 1



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Description Stem baseService 1


1 665997 Front fork assembly 12 0111094 Steering tube ring nut 13 650693 Upper thrust ring 14 858318 Steering column tube 15 650075 Lower steering bearing 16 0037514 Washer of the steering 17 650432 Screw w/ flange Wuxi top 4



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Description Front forkService 1


1 858322 Secondary Spring 22 858319 Fork stanchion 23 666261 RH sleeve 14 666262 LH sleeve 15 600485 Fork oil seal 26 600490 Dust cover 27 600495 Cover 28 858320 Fork spring 19 858321 Fork piston 210 601401 screw 211 664045 Lateral reflector 1



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Description Connecting rodService 1


1 853107 Connecting rod 12 002440 Self locking nut M10 23 267550 Pad 14 267589 Pad 15 563977 Hex screw M10x245 16 271807 Hex screw M10x202 1



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Description Rear shock absorberService 1


1 856441 Shock absorber 12 268158 Screw w/ flange M10 23 002440 Self locking nut M10 2



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Description Front body IService 1


1 853059 Front mudgard front side blank 1 Vehicle colour:Blank[g]1 8530590090 Front mudgard front side black 1 Vehicle colour:Aprilia Black[black]1 85305900XB1 Upper front mudguard, white 1 Vehicle colour:Cult White 553[white]1 85305900XV4 Front mudguard, green 1 Vehicle colour:Apple Green 318/A[green]2 853060 Front mudguard rear side blank 1 Vehicle colour:Blank[g]2 85306000XH1 Front mudguard, grey 'phantom 13 575249 Screw with shank M6 74 254485 Spring plate M6 25 272836 Screw M6x16 26 890239 Wheel compartment 1 Vehicle colour:Blank[g]6 89023900XH1 Wheel compartment, grey Pha. 17 270723 Self tapping screw 138 853069 Font fairing, blank 1 Vehicle colour:Blank[g]8 8530690090 Front shield, black 1 Vehicle colour:Aprilia Black[black]8 85306900XB1 Front shield, white 1 Vehicle colour:Cult White 553[white]8 85306900XV4 Front shield, green 1 Vehicle colour:Apple Green 318/A[green]9 CM017410 Spring plate 810 856436 Upper shield lockup 1 Vehicle colour:Blank[g]10 85643600XH1 Upper shield lockup,grey Pha 111 860802 Decal Aprilia 112 896642 Sticker RH "50" 1 Vehicle colour:Aprilia Black[black]12 896647 Sticker RH "50" 1 Vehicle colour:Apple Green 318/A[green], Cult White

553[white]13 896643 Sticker LH "50" 1 Vehicle colour:Aprilia Black[black]13 896648 Sticker LH "50" 1 Vehicle colour:Apple Green 318/A[green], Cult White

553[white]14 860695 Decal Aprilia 115 896640 Sticker RH 1



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Description Front body IService 1


16 896641 Sticker LH 1



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Description Front body IIService 1


1 853049 Front calott blank 1 Vehicle colour:Blank[g]1 8909800090 Front handlebars cover 1 Vehicle colour:Aprilia Black[black]1 89098000XB1 Front calotte, white 1 Vehicle colour:Cult White 553[white]1 89098000XV4 Front calotte,v. 1 Vehicle colour:Apple Green 318/A[green]2 853050 Rear handlebars cover 1 Vehicle colour:Blank[g]2 8530500090 Rear handlebars cover 1 Vehicle colour:Aprilia Black[black]2 85305000XB1 Cover, white 1 Vehicle colour:Cult White 553[white]2 85305000XV4 Cover,green 1 Vehicle colour:Apple Green 318/A[green]3 CM017409 Spring plate 14 267115 Self tapping screw M4x16 65 008457 Self-tap screw M4,2x19 16 853072 RH plug 17 856455 LH plug 18 853074 Bush 29 858537 RH rearview mirror 110 858538 LH rearview mirror 111 872997 Hex socket screw M8x55 1



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Description Central body IService 1


1 856433 Counter shield 1 Vehicle colour:Blank[g]1 85643300XH1 Internal shield, grey 12 856471 Glove box lid 1 Vehicle colour:Blank[g]2 85647100XH1 Glove comp.door, grey 13 252420 Square 14 573057 Locking plate 15 856472 Hinge 16 297498 Self tapping screw M3,5x13 27 259349 Screw M4,2x13 28 856474 Chassis number inspection cover 1 Vehicle colour:Blank[g]8 85647400XH1 Chassis number inspection cover 19 856473 Plate 110 856437 Lockup hook door 111 257617 Spring 112 575249 Screw with shank M6 113 270723 Self tapping screw 1014 575819 Bag holder hook 115 CM006307 Gasket 116 890424 Cover internal shield 1



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Description Central body IIService 1


1 856454 Blank Underpanel 1 Vehicle colour:Blank[g]1 8564540090 Underpanel, black 1 Vehicle colour:Aprilia Black[black]1 85645400XB1 Underpanel,white 1 Vehicle colour:Cult White 553[white]1 85645400XV4 Underpanel, green 1 Vehicle colour:Apple Green 318/A[green]2 CM017410 Spring plate 73 575249 Screw with shank M6 64 853061 Footrest 1 Vehicle colour:Blank[g]4 85306100XH1 Footrest 15 85824300XH1 Carpets kit grey 16 270793 TBCIC Screw 3,8x16 107 896645 Sticker RH "Aprilia" 18 896646 Sticker LH "Aprilia" 1



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Description Central body IIIService 1


1 672187 Saddle 12 577492 Pad 43 296743 Bracket 14 856462 Lock lever 15 672327 Saddle lock hardware kit 16 856465 Saddle hinge 17 269136 Nut 18 856466 Pin 19 890102 Helmet compartment 1 Vehicle colour:Blank[g]9 89010200XH1 Helmet compartment,grey Phantom 110 575249 Screw with shank M6 211 259372 Self tapping screw M4,2x25 312 CM017410 Spring plate 413 852700 Inspection cover 1 Vehicle colour:Blank[g]13 85270000XH1 Inspection cover, grey 114 259349 Screw M4,2x13 415 852990 Battery cover 1 Vehicle colour:Blank[g]15 85299000XH1 Battery cover 116 890103 Oil tank compartment cover 117 297498 Self tapping screw M3,5x13 318 860193 Lock cylinder 119 860691 Key 120 298731 Gasket ring 121 856463 Eccentric tightening 1



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Description Central body IVService 1


1 856452 Right lateral closing 1 Vehicle colour:Blank[g]1 85645200XH1 RH Covers,grey Phantom 12 856453 Left lateral closing 1 Vehicle colour:Blank[g]2 85645300XH1 Left closing Phantom Grey 13 259349 Screw M4,2x13 104 856431 Upper shield lockup 1 Vehicle colour:Blank[g]4 85643100XH1 Upper shield lockup,grey Pha 15 270723 Self tapping screw 26 268596 Self tapping screw D4x13 27 856450 Rear footrest, RH 1 Vehicle colour:Blank[g]7 85645000XH1 RH rear footrest, grey 18 856451 Rear footrest, LH 1 Vehicle colour:Blank[g]8 85645100XH1 LH rear footrest, grey 19 254485 Spring plate M6 2



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Description Rear bodyService 1


1 856448 RH Half-rear fairing,blank 1 Vehicle colour:Blank[g]1 8564480090 RH Half-rear fairing,ap.black 1 Vehicle colour:Aprilia Black[black]1 85644800XB1 RH Half-rear fairing,white 1 Vehicle colour:Cult White 553[white]1 85644800XV4 RH Half-rear fairing,green 1 Vehicle colour:Apple Green 318/A[green]2 856449 LH Half-rear fairing,blank 1 Vehicle colour:Blank[g]2 8564490090 LH Half-rear fairing,ap.black 1 Vehicle colour:Aprilia Black[black]2 85644900XB1 LH Half-rear fairing,white 1 Vehicle colour:Cult White 553[white]2 85644900XV4 LH Half-rear fairing,green 1 Vehicle colour:Apple Green 318/A[green]3 259349 Screw M4,2x13 114 CM017410 Spring plate 25 856439 Covers 1 Vehicle colour:Blank[g]5 85643900XH1 Covers,grey Phantom 16 860696 Decal Sportcity One 27 890432 Rear extension 18 852837 Pillion grab bar blank 1 Vehicle colour:Blank[g]8 8528370090 Pillion grab bar, grey 19 856457 RH profil 1 Vehicle colour:Blank[g]9 85645700XH1 LH profil,grey 110 856458 LH profil 1 Vehicle colour:Blank[g]10 85645800XH1 RH profil,grey 111 297498 Self tapping screw M3,5x13 412 856459 Bush 313 853096 Rear mudguard 1 Vehicle colour:Blank[g]13 85309600XH1 Rear mudguard grigio phantom 114 853070 Splash guard 1 Vehicle colour:Blank[g]14 85307000XH1 Splash guard 115 254485 Spring plate M6 216 575249 Screw with shank M6 3



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Description Rear bodyService 1


17 853100 Number plate holder support 118 003058 Plain washer 15x8,4x1,5 319 013880 Flat washer 16x6,5x1,5 220 860536 Hex socket screw 221 564606 Hex socket screw 322 582428 Hex socket screw 223 582058 Rear retroreflector 124 8564600090 Rear handle, CPL 1



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Description DashboardService 1


1 642118 Dashboard 1 Country:1 642165 Dashboard 1 Country:United States of America[USA]2 642155 Instrument panel glass 13 268596 Self tapping screw D4x13 44 853142 Dashboard panel blank 1 Vehicle colour:Blank[g]4 8531420090 Dashboard panel blank 1



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Description HandlebarService 1


1 853047 Handlebar 12 655554 Hex socket screw M10x65 13 015330 Nut M10 14 012543 Flat elastic washer with internal toothing 17x10,3x2 15 178790 Flat washer 22x10,3x2,5 16 CM063805 Sleeve with rear brake lever 17 274489 Grip, l.h. 18 274491 RH hand grip 19 CM060986 Throttle cpl. 110 123394 Screw with bushing 111 562923 Ring 38,3x27x1,2 112 666421 Gas lever transmission 113 267948 Spring 114 564681 Lever 115 265249 screw 116 CM064303 Brake m.cyl. 117 497041 Front brake lever 118 269145 Adjuster screw 119 020206 Nut M6 1



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Description ControlsService 1


1 641825 Headlight selector 12 583575 stop Button 23 638628 Turn signal lamps switch 14 638626 Button engine stop 15 58057R Start pushbutton 16 58058R Horn button 17 580621 Key switch 1



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Description Fuel tankService 1


1 657507 Fuel tank 12 575321 Depression tap 13 196868 Gasket 14 090958 Fuel mixture valve plug 15 259832 Tank cap 16 258160 Tank cover gasket 17 624522 Vacuum filter 18 CM027916 pipe 3,25x8x420 19 CM027920 Fuel tube 3,25x8x255 110 CM001912 Hose clamp 211 CM025706 Indicator fuel level 112 231027 Spacer 313 031092 screw M6x25 314 268304 Flat washer 6,5x21 315 016406 Spring washer 6,4x11,8x1 316 CM006116 Fuel pipe 117 577557 Hose clamp 118 CM002901 Hose clamp 119 CM002904 Hose clamp 1



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Description Air boxService 1


1 879432 Complete air cleaner box 12 258146 Self-tap screw M3x20 53 843194 Air filter 14 843195 Gasket 15 830056 Knurled bushing 46 843849 Air calibration tube 17 CM002910 Hose clamp 18 479132 Knob 29 827831 Cap 110 018640 Special cap screw M6x50 211 012533 Notched washer 6,6x11x0 212 003056 Flat washer 6,4x12x1 213 254485 Spring plate M6 2



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Description Exhaust unitService 1


1 880900 Silencer 12 487665 Fairlead 33 834187 Spring washer 16x8,2x2,2 24 844470 screw 25 834187 Spring washer 16x8,2x2,2 26 833494 Special nut 27 880901 Exhaust pipe protection 38 AP8152298 Screw w/ flange M5x16 39 841821 Washer 6,6x18x1,6 310 878130 Spacer 311 00H02500272 screw 8M125X90 1



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Description Front wheelService 1


1 666311 Front wheel 12 649910 Bearing 23 564475 Cup 14 564527 Front wheel spacer 15 271147 Hex socket screw M6x20 56 853075 Tyre 120/70-14" 17 561714 Front brake disc 18 270991 Tubeless tyre valve 19 853058 Front wheel axle 110 271740 Nut M12 111 56434R Kilometre counter movement socket 1



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Description Front caliper IService 1


1 CM068310 Front brake caliper 12 647078 Brake pads torque (Heng Tong) 13 265451 Oil pipe screw M10x18 24 858543 Brake fluid line 15 598919 screw 26 709047 Spring washer 27 127927 Gasket 4



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Description Rear wheelService 1


1 666286 Rear wheel 12 853075 Tyre 120/70-14" 13 270991 Tubeless tyre valve 14 601205 Spacer 15 012789 Split pin 16 194423 Nut hold cap 17 273099 Plain washer 34,8x16,2x3 18 563728 Nut M16x13 1



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Description Rear brakeService 1


1 56293R Pair of brake shoes 12 266724 Plate 23 274245 Brake lever shaft 14 273419 Gasket ring 15 647384 Brake shoes return spring 26 833788 Rear brake lever 17 080341 H.V. cable 17 828862 Square nut 18 828863 Screw w/ flange 18 CM079401 H.T. wiring sheath 19 639498 Scr. sparkplug cap 110 58120R HT coil 1



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Description LightsService 1


1 642117 Headlight 12 890205 Lights wiring 13 292022 Lamp 12V-5W 24 00H01004131 Lamp H8 25 270723 Self tapping screw 56 890262 RH plug 17 890263 LH plug 18 858283 RH Rear turn ind.harness 19 288245 Self locking nut M6 810 890261 Taillight 111 638536 Lamp 12V-16W 212 858285 LH Rear turn ind.harness 113 129953 Lamp 12V-21/5W 114 893272 Taillight wiring harn. 115 259349 Screw M4,2x13 216 CM017410 Spring plate 217 272836 Screw M6x16 818 AP8127489 Lamp RY10W 12V 419 858306 Number plate lamp 120 858180 Plate light wiring 121 015996 Screw M4x12 322 020104 Nut M4 323 016404 Flat washer 4,2x7,6x0,9 324 893131 Rear RH turn indicator 225 893130 Rear LH turn indicator 226 890236 RH support 127 890235 LH support 128 895095 Rear bracket 1



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Description Electrical systemService 1


1 642153 Main wiring harness 12 641788 Voltage regulator (LANGFANG KOKUSAN) 13 58093R Horn 14 254485 Spring plate M6 15 434541 Screw w/ flange M6x16 26 584810 Battery 12V-9Ah 111 858544 Flasher unit 112 58115R Starter relay 12V-80A 113 582042 Solenoid bracket 114 241937 Self locking nut m5 115 641040 Insulating cap 116 583236 screw M3x20 417 012554 Washer 3.2x5.7x0.9 418 020003 Nut m3 419 641391 Electronic ignition unit 120 642211 Coil support plate 121 434541 Screw w/ flange M6x16 3



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Description Lock hardware kitService 1


1 298903 Complete lock block 12 298838 Cylinder retainer spring 13 860193 Lock cylinder 14 298731 Gasket ring 15 860691 Key 16 298581 Lock body 17 253937 Spring 18 298594 Flat washer 19 895753 Op's handbook I-D-F-E-UK-NL 110 601030 Toolkit 1



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Description TransmissionService 1


1 8334985 Side cover 12 434735 Bearing 20x47x14 13 272921 Shoe fulcrum pin 14 487211 Screw w/ flange M8x45 55 478197 Compensator ring 16 8416875 Rear wheel axis cpl. 17 8416865 Transmission shaft 18 288639 Shim washer 29 8282335 Driven pulley shaft Z=13 110 478498 Gasket ring 111 006647 Circlip 1



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Description Technical decalService 1


1 890576 Logo of luggage carrier max load 12 AP8167285 Starting procedure sticker 13 AP8167286 Cold starting procedure decal 14 576705 Caution plate 15 890335 Tyre pressure decal 16 576702 Battery decal 17 576708 Accessories sticker 18 853482 "Limited speed motorc." sticke 1 Country:



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Group ENGINECode 29.19

Description Carburettor IService 1


1 CM158002 Carburettor keihin NCV20 12 845489 Carburettor-air box hose 13 709532 Hose clamp 14 845737 Union 15 CM027909 pipe I.700 16 018639 Hex screw M6x20 27 847778 Hose clamp 18 257134 Lock-strap L=277 19 871314 Resistor Module 110 709532 Hose clamp 111 CM002904 Hose clamp 112 CM002901 Hose clamp 113 873270 Solenoid 114 642193 Bracket 115 030039 Hex screw 116 CM001911 Hose clamp 117 145298 Lock-strap L=180mm 218 006078 Plain washer 12x5.2x1 119 012112 Nut 120 639632 Instrument support 1



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Description Carburettor IIService 1


1 876821 Gas valve cover 12 876819 Gas valve spring 13 876820 Cup 14 CM140212 Conical pin 15 CM160802 Diaphragm 16 828844 Cap 17 CM142914 Starter 18 CM160102 Adj.min.eng.speed screw cpl. 19 876826 Starter device 110 CM142101 Main jet 72 111 CM147102 Fuel closing needle 112 CM160301 Float chamber 113 876822 Float 114 876824 Float chamber kit 115 CM142302 Idle jet 116 876823 Acceleration pump kit 117 876825 Adjuster screw 118 CM160201 Pipe 119 828825 Diffuser 1



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Description EngineService 1


1 880323 Engine cpl. 12 497556 Kit guarnizioni completo 13 497555 Thermal group service gasket kit 1



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Description CrankcaseService 1


1 8733355 Crankcase 12 434735 Bearing 20x47x14 13 82671R Bearing 14 266625 Spacer 15 267823 Shock absorber connection silent block 16 272921 Shoe fulcrum pin 17 239388 Pin 6,5x9,5x15 28 431860 Bush Ø8xØ12x8 19 969028 Gasket ring 17x28x07 110 842161 Stud bolt 411 483785 Springs fixing pin 112 486081 Silent-block 213 478895 Screw w/ flange 1014 969625 Oil bulhead 115 484123 Screw w/ flange 216 832130 Complete oil level dipstick 117 827085 Gasket ring 14,43x9,19x2,62 118 269755 Hex socket screw M8x12 119 000397 Gasket 120 006647 Circlip 121 478498 Gasket ring 1



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Description Drive shaftService 1


1 969428 Crankshaft cpl. 12 96925R Bearing 13 82671R Bearing 1



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Description CylinderService 1


1 873467 Cylinder with piston 12 8734660001 Piston assy Cat.1 12 8734660002 Piston assy Cat.2 12 8734660003 Piston assy Cat.3 12 8734660004 Piston assy Cat.4 13 969214 Piston pin 14 969213 Pin retainer circlip 25 969217 Oil scraper ring 16 969216 Ring 17 969215 Ring 18 969230 Cylinder base gasket 0,5 19 239388 Pin 6,5x9,5x15 2



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Description Cylinder headService 1


1 845423 Cylinder head assy. 12 845776 Gasket 13 016060 Stud bolt 24 872305 Intake valve 25 843307 Cup 46 845951 Spring 47 871889 Cup 48 843338 Valve half-cone 89 872272 Exhaust valve 210 872627 Cylinder head gasket 111 319242 Hex socket screw 212 969224 Nut 413 277916 Locating dowel 214 82622R Thermistor 115 842360 Plug M6x10 1



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Description CamshaftService 1


1 842200 Intake side rocker 12 842201 Exhaust side rocker 13 CM144319 Calibrated tablet 2,50 43 CM144320 Calibrated tablet 2,55 43 CM144321 Calibrated tablet 2,60 43 CM144322 Calibrated tablet 2,65 43 CM144323 Calibrated tablet 2,70 43 CM144324 Calibrated tablet 2,75 43 CM144325 Calibrated tablet 2,80 43 CM144326 Calibrated tablet 2,85 43 CM144327 Calibrated tablet 2,90 43 CM144328 Calibrated tablet 2,95 43 CM144329 Calibrated tablet 3,00 43 CM144330 Calibrated tablet 3,05 43 CM144331 Calibrated tablet 3,10 43 CM144332 Calibrated tablet 3,15 43 CM144333 Calibrated tablet 3,2 44 497616 Valve calibrated brake pads kit 15 015585 Self-tapping screw M5x12 26 004021 Washer 17 845426 Camshaft 18 96926R Bearing 12x32x10 19 006632 Snap ring 110 434943 Timing system gear 111 842166 Spacer 112 434541 Screw w/ flange M6x16 113 436695 Belleville spring Ø6,4xØ20x2 114 842174 Rocker arms axis 2



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Description Head coverService 1


1 848990 Head cover cpl. 12 849012 Gasket 13 430264 Self-tapping screw 34 872635 Special screw 45 830249 Damper drift 46 845339 Gasket 17 969415 Oil breather pipe 18 CM001904 Hose clamp 19 846992 Cooler cap 110 846993 Cooler cap 111 259577 screw 212 270793 TBCIC Screw 3,8x16 113 828662 Screw M5x22 114 969339 Screw with Knob 115 846991 Gasket 116 641387 Spark plug 1



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Description VariatorService 1


1 289931 Sliding block 32 480227 Roller contrast 13 479561 Fixed driving half pulley 14 480230 Spacer 15 479866 Toothed bushing 16 82712R V-belt 17 845611 Fan 18 CM110304 Half-pulley assy., driving 19 289519 Flanged nut M10x1,25 110 265300 Washer 111 CM1102035 Rollers kit 1



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Description ClutchService 1


1 82655R Ball bearing 12 006624 Ring 13 289952 Roller cage 14 482766 Pin 35 827893 Complete movable secondary pulley 16 289950 Gasket ring 27 478028 Variator spring 18 4795526 Complete fixed secondary pulley 19 483443 Pulley side cap 110 487935 Clutch side cap 111 CM1002025 Centrifugal clutch assembly 112 289955 Ring nut 113 289840 Gasket 214 CM100107 Complete secondary pulley 115 289933 Clutch drum 116 289519 Flanged nut M10x1,25 117 289945 Clutch spring 3



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Description Variator coverService 1


1 8722275 Variator cover 12 431860 Bush Ø8xØ12x8 13 82521R Bearing 14 239388 Pin 6,5x9,5x15 25 286209 Bush 16 289731 Screw w/ flange M6x30 127 482291 Hose clamp 18 969804 Cooling Cover 19 435295 screw 310 969899 Hose 111 435251 Gasket 112 257134 Lock-strap L=277 213 969921 Filter 1



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Description Oil pumpService 1


1 877262 Oil pump assy. 12 433477 Screw w/ flange 23 436751 Carter-oil pump gasket 14 434947 O-ring 12,42x1 15 287913 Oil pump gear 16 436695 Belleville spring Ø6,4xØ20x2 17 833722 Screw w/ flange M6x14 18 434447 Oil pump chain 19 828561 Chain tensioner rod 110 031089 Hex screw M6x18 111 478247 Spacer 112 96933R Camshaft chain 113 969877 Sliding block 114 969747 Timing system chain pinion cpl 115 430535 Washer 116 833495 Oil pump control pinion 117 4783245 Cover 118 844888 Gasket ring 119 2879633 Gasket ring 120 434345 Oil pump chain drift 121 4783245 Cover 122 484123 Screw w/ flange 323 844871 Motor oil cup 124 414837 Screw w/ flange M6x25 625 564761 Hose clamp 126 969132 Sump gasket 127 844721 Oil level rod cpl. 128 479986 O-ring 1



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Description Oil pumpService 1


29 82650R Complete chain tensioner 130 833722 Screw w/ flange M6x14 231 847928 Gasket 1



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Description Starter motorService 1


1 96921R Starter motor 12 890976 Wire 13 018644 screw 14 016404 Flat washer 4,2x7,6x0,9 15 031091 Hex screw M6x22 26 96922R Complete gear unit 17 831458 Starting shaft 18 289495 Starter lever return spring 19 286214 Starter lever 110 286218 Spring 111 286217 Guard 112 286219 Washer 10,1x2,5 113 288041 Ring 114 414837 Screw w/ flange M6x25 115 257134 Lock-strap L=277 116 483537 Pinion starter 117 433987 Washer 16,3x23,8 118 006416 Circlip 119 830212 Elastic spring 1



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Description Cdi magneto assyService 1


1 82798R Cdi magneto assy 12 638953 Rotor 13 833632 Stator 14 873979 Screw M5x14 25 000267 Transmission key 16 015856 screw M5x21 27 289005 Flanged nut 18 830286 Fan 19 484123 Screw w/ flange 310 288548 Oil filter plug 111 285536 O-ring 31,47x1,78 112 431242 Oil filter 113 288474 O-ring 20,35x1,78 1



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Description TransmissionsService 1


1 858542 Speedometer transmission 12 858583 Rear brake transmission 13 179640 Pin 14 270310 Registro freno posteriore 15 266040 Bush 1



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Description Secondary airService 1


1 843567 Flywheel cover sas 12 832972 Filter sas 13 82758R Diaphragm 14 832973 Gasket 15 832971 Cover sas 16 478533 Self-tap screw 37 833722 Screw w/ flange M6x14 28 CM001904 Hose clamp 19 CM001905 Hose clamp 210 843525 Intake pipe sas 111 833472 Hose sas 112 876483 Intake pipe sas 113 832059 Gasket 1

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