ssb200 shot blast cabinet

FOR YOUR SAFETYPLEASE READ THESE INSTRUCTIONS CAREFULLYAND RETAIN THEM FOR FUTURE USE.

OWNER’S MANUAL

SSB200SHOT BLAST CABINET

PAGE 2

SPECIFICATION

WARNING

Read and understand instructions before use.

Always wear eye/face and hand protection.

Do not use any silica based abrasives with this cabinet.

Silica based abrasives have been linked to severe res-

piratory disease. Always use recommended abrasives.

Abrasives used in this unit may be covered by COSHH.

INVENTORY

A - Cabinet B - Funnel C - Shelf D - Grid Support E - Legs

F - Gun & Hose G - Protective Film H - Transformer I - Pick-up TubeJ - Intake Vent Cover K - PTFE Tape L - Foam Strip (may be fitted)M - Ceramic Nozzles (one nozzle fitted) N - Nuts, screws & washers

TOOL MODEL SSB200

TYPE FLOOR STANDING

VOLTS 12V

MIN AIR REQUIREMENT 10 CFM

MIN AIR REQUIREMENT 80-100 PSI

WWW.SGS-ENGINEERING.COM

PAGE 4

ASSEMBLY

1. Lay the cabinet on its back and attach the four legs using the M6 x12mm screws, flat washers and nuts, ensuring the flat washers are against the screw heads.

2. Fit the intake vent cover to the cabinet.

3. Attach the pick-up tube to the funnel as shown, using the M6 x 12mm screws provided.

4. If not already fitted, peel the backing paper from the foam strip and apply the strip to the edge of the grid support. Trim the strip accord-ingly.

5. Use a punch (or similar) to make holes in the foam strip, at the bolt holes.

6. Place the grid support on the funnel flange and the grid into the recess in the grid support, so that the pick-up tube protrudes through the grid neatly. Do not use undue force.

7. Turn the cabinet on to its legs then and with assistance, raise the fun-nel to meet the underside of the cabinet, ensuring the pickup tube is at the front of the cabinet. Bolt the funnel assembly to the cabinet using the M6 x 20mm screws with the nuts and flat washers provided, ensuring the flat washers are against the screw heads.

8. Open the cabinet door and attach the air hose from the gun to the inlet port on the front of the cabinet, then connect the pick-up hose from the gun to the pick-up tube attached to the funnel, securing with the worm drive clip provided.

9. Attach the shelf to the legs using the screws and nuts provided.

ASSEMBLY


PAGE 6

OPERATION

Plug the transformer into the power supply and switch the power ON.Switch the lamp ON by push-ing the rocker switch on the switch box ‘I’.

Switch OFF by pushing ‘O’.

Ensure all air connections are secure, and the pick up is correctly locatedbeneath the grid, before filling the cabinet with abrasive media. Do notfill higher than the level of the grid.

NOTE: PTFE tape is provided which may be used on the threads of thevarious connectors to ensure an airtight connection.

Select the ceramic abrasive nozzle to produce the jet required for theabrasive media being used, and assemble according to the instructions given below.

Place the object to be cleaned in the cabinet, and close the lid, securing with the swivel clip.

Turn on the extraction device which must be attached to the port on the left side of the cabinet before turning on the air supply.

Set the pressure to the required value, but not higher than 100lbf/in2, andcheck to ensure there are no air leaks. Should there be any, turn off the airsupply and repair where necessary, before turning the supply back on. Pull the trigger on the gun and proceed to blast the object to be cleaned.

Keep the jet facing the object and away from the clear plastic lid. Do notallow the jet to train on the rubber gloves, the air hose within the cabinet or the fluorescent lamp.

OPERATION

When completed, release the trigger then turn off the air supply. As aprecautionary measure, ALWAYS pull the trigger before opening the lid.

NOTE: There are no hard or fast rules governing nozzle sizes and airpressures used with different abrasives. With experience andexperimentation you will quickly learn the best combinations forthe required result.

NOTE: On more delicate parts, start with minimal air pressure to avoidunnecessary peaning or excessive abrasion, and work up to asetting to produce the desired finish.


PAGE 8

REPLACING THE ABRASIVE NOZZLE

Ensure the air supply is disconnected before performing this operation.

1. Pull the trigger of the gun as a precautionary measure.

2. Unscrew the end cap and withdraw the ceramic nozzle.

3. Replace with the nozzle of your choice and carefully thread the end

cap back on to the gun, taking great care NOT to cross thread the fine

thread.

NOTE: Should it be necessary to change the air nozzle, first remove the

abrasive nozzle as described above. A box spanner will be

required to unscrew and withdraw the air nozzle.

MAINTENANCE

Before use, check to ensure that all parts are serviceable, including the air

inlet hose and rubber gloves.

Ensure the air vent foam filter is in place.

The swivel clamps, securing the lid, must be secure so as not to allow the

lid to open during operation. The build up of air pressure within the cabi-

net could force the lid open, allowing abrasive to escape. This is not only

wasteful, but could be a health hazard.

Ensure the filters are serviceable and seated correctly.

Ensure you comply with all precautions regarding the use of compressed

air, and air compressor operation.


PAGE 10

CHANGING THE FLUORESCENT TUBE

Ensure the transformer is disconnected from the power supply before

opening the door and cutting the two ties securing the lamp to its retain-

ing clips. Carefully pull the lamp from the retaining clips then hold the clear

plastic protective outer tube firmly and ease off the plastic end cover from

the nonwired end. (This may take a little persuasion and perseverance).

Once the end cover has been removed, hold the end cover at the opposite

end (the cable input end), and pull off the outer protective clear plastic

tube. The fluorescent tube is now fully revealed.

Pull off the end connector, which secures a wire to one of the pins, taking

care not to distort the aluminium reflector. Then pull off the wire secured

by a plastic sheath to one of the pins at the cable input end.

Assemble in reverse order, ensuring the wires are correctly held by the plas-

tic sheath at one end and the end connector at the other, with the reflector

correctly in position.

Re-fit the assembly into its retaining clips and test its operation by plugging

the transformer into the mains.

TROUBLESHOOTING

Excessive dust in thecabinet.

No dust extract deviceused.

Install dust extractdevice.

Air vent or overflowblocked.

Clean rear vent andkeep vent away fromany wall.

Abrasive media worn. Replace abrasive media

Too much abrasive me-dia in the cabinet.

Remove excessivemedia.

Loose airline or looseconnections.

Tighten fittings andensure airline is secure.

Uneven blastingaction

Too much abrasive me-dia in the cabinet.

Remove excessivemedia.

Abrasive is damp. Renew abrasive or drythoroughly before use.

Moisture present insidecabinet.

Check airline to ensure it is free from moisture.

Inadequate speed orinefficient blast.

Abrasive media worn. Replace abrasive media

Pressure too low. Increase inlet pressureand ensure control valveis fully open.

Static electricitypresent

Dry weather conditions. Leave the item to becleaned on the grid.

Excessive mediablown into thesurroundingatmosphere when novacuum extract isbeing used.

Lid not secure. Secure the lid with theswivel clips and adjustthem if necessary.

Air vent filter missing. Replace filter or blank offhole in rear paneltemporarily with maskingtape.


PAGE 12

PARTS LIST PARTS LIST

No Description Part No No Description Part No

1 Cabinet 903558 23 Air Adaptor Nut 903580

2 Intake Guard Ring 903559 24 Low Voltage Light 903576

3 Intake Vent Cover 25 Light Clamp 903581

4 Hinge 26 Steel Screen 903582

5 Plastic Door 27 Cotton Sealant 903583

6 Metal Liner 28 Cabinet Duct 903584

7 Gloves (pair) 29 Abrasive Suction Pipe 903585

8 Clamp for Glove 30 Abrasive Removal Cover 903586

9 Glove mounting ring 31 Cover Lock 903587

10 Rubber Insert 32 Shelf 903588

11 Suction Flange 33 Legs 903589

12 Suction Flange Cover 34 Feet 903590

13 Switch 903570 35 Abrasive Intake Hose 903591

14 Low Voltage Switch Box 903571 36 Abrasive Gun 903592

15 Low Voltage Plug 903572 37 Nozzle Adapter Nut 903593

16 Adaptor 903573 38 Nozzle 903594

17 Plastic Frame 39 Clamp 903595

18 Plexiglass 903575 40 Air Hose Adaptor 903596

19 Glass 41 Clamp 903597

20 Protective Film 903577 42 Air Hose 903598

21 Cotton Sealant 903578 43 Flat Washer 903599

22 Swivel Clip 903579


903566

903567

907107

907108

907109

907110

907112

907111

907113

907114

905916

907115

EC Declaration of Conformity

This is an important document and should be retained

MANUFACTURER’S NAME:

TYPE OF EQUIPMENT:

PART NUMBER:

I, the undersigned, hereby declare that the equipment specified above conforms to the above European Communities Directive(s) and Standard(s).

PLACE:

DATE: (Signature)

Robert WyattCompany Secretary

Derby, UK

24th MAY 2018

SGS Engineering (UK) Ltd

SGS Engineering (UK) LtdWest Side Park

RayneswayDerby, DE21 7AZ

Shot Blast Cabinet

SSB200

2004/108/EC Electromagnetic Compatibility Directive2006/95/EC Low Voltage Equipment Directive2002/95/EC Restriction of Hazardous Substances

APPLICATION OF EC COUNCIL DIRECTIVES / STANDARD:

ssb200 shot blast cabinet

Documents