straight core pins with tip process d shaft … · straight core pins with tip process -shaft...

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415 416 Straight Core Pins STRAIGHT CORE PINS WITH TIP PROCESS SHAFT DIAMETER (D) SELECTION TYPEPart Number L Tip size (C F K R) CPKLG13 21.80 K45 CPHLB10 40.00 R Q Part Number Type Shape T D 0.01 0.02 T D 0 0.005 NAK80 3743HRC CPNL CPKL C G T R B DH2F 3842HRC CPFL CPGL SKD61 equivalent 4852HRC CPDL CPPL SKH51 equivalent 5860HRC CPXL CPHL SUS440C 5660HRC CPWL MAS1C 5054HRC CPAL CPYL V For SKH51 equivalent, the other shapes have been standardized as well. X P.419 Shape (Tip shape) TH 0 0.3 0.02 4 0 0.02 0 R0.3 C±0.05 L Shape C D C0.4±0.1 and LC9.5 0.1CD0.2 2 When CKC code is used CKC0.05mm increments When GVC code is used ℓC (When CKC code is used:ℓCKC) C0.1mm increments When no C specified (C chamfered) 0.1 0 L 0.3 H 0 0 0.02 T4 R0.3 K° ±30 ´ Shape G D (Lℓ)10 and 20K60 K0.5°increments (Cone) ℓcalculation formula 2tanK D 0.02 L 0 0.05 F 0 0.3 H T0 0.02 4 R0.3 Shape T 0 D K° ±30 ´ F10.00 and and (LF)tanK0.1 D 2 0.3(LF)L 2 F0.01mm increments 1K45 K1°increments When GVC code is used ℓLF (Tapered) R±0.1 0.02 0 L 0 0.3 H 0 0.02 T4 R0.3 Shape R D R0.1mm increments When no R specified (R chamfered) When GVC code is used ℓR (When RTC code is used:ℓRTC) and LR10 0.2RD0.2 2 R0.4±0.1 0.1 0 L H 0 0.3 SRR0.3 R T4 0.02 0 Shape B D Spherical processed (SR) Fixed dimension for R (Spherical processed) When RC code is used RC0.1mm increments and L10 2 RC2 D 4 RC However, RC32 ℓcalculation formula D/2RC≦(1.5×DD4 D/2RC≦(3×D)}  D L Standard H Part Number L 0.01mm increments Shape (Tip size) Type Shape D Shaft diameter tolerance D 0.01 0.02 Shaft diameter tolerance D 0 0.005 3 CPNL CPFL CPDL CPXL CPAL (D4) CPKL CPGL CPPL CPHL CPWL CPYL (D4) C G T R B 0.8 10.00100.00 Shape C C0.1mm increments V When no C specified C=0.4±0.1 Shape G K0.5°increments Shape T F0.01mm increments K1°increments Shape R R0.1mm increments V When no R specified R=0.4±0.1 Refer to the working limits shown in the drawing. 0.9 1 1.1 1.2 1.3 1.4 1.5 4 1.6 1.7 1.8 1.9 2 5 2.5 6 3 7 3.5 10.00120.00 4 8 4.5 5 9 5.5 6 10 6.5 7 11 8 15 10 18 13 21 16 25 CPDL CPXL CPPL CPHL 20 Part Number L Tip size C(CKC)FKR(RTC) (KCWKCetc.) CPWLB0.8 13.00 HCC2.5 CPHLT1 40.00 F39.00 K10 WKC0.5TC2.0 Alterations Code Spec. 1Code KC 0.01 0 KC Single flat cutting D/2KCH/2 WKC 0 0.01 WKC Two flats cutting D/2WKCH/2 KAC 0.01 KBC 0 KAC KBC Varied width parallel flats cutting D/2KACH/2 KBC0.1mm increments only KACKBCH/2 RKC RKC 0.01 0 RKC Two flats (right angled) cutting D/2RKCH/2 DKC DKC DKC 0 0.01 DKC Three flats cutting D/2DKCH/2 SKC 0.01 SKC 0 SKC Four flats cutting D/2SKCH/2 ±0.5 0° KGC AG° 0 0.01 KGC KGC Two flats (angled) cutting D/2KGCH/2 0AG360 AG1°increments 120° 120° 0.01 120° KTC 0 KTC Three flats cutting at 120° D/2KTCH/2 H HC 0.3 0 HC Head diameter change HC0.1mm increments DHCH V In relation to the diameter tolerance, alteration may create a straight piece with little diameter difference between the head and shaft. Alterations Code Spec. 1Code H 0.02 HCC 0 HCC Head diameter change (precision) HCC0.1mm increments D0.5HCCH0.3 0 TC 4 0.02 TC Head thickness change TC0.1mm increments 1.5TC4 (Dimension L remains unchanged.) 4TCLmax.L TRN Relief under the head (No need for plate chamfering) A15 8 NHC Numbering on the head How to order X P.396 V Available when H2 U Combination with SKC not available. GS L t GB GVC Gas vent machining GSGB1mm increments V Available when D2 V 2GS12 GS2GB30 LGB10 How to order X P.396 C CKC Improves C chamfering tolerance C±0.05 W ±0.02 V 0.1CKC(D0.2)/2 V LCKC9.5 V Available for Shape C only CKC0.05mm increments R RTC Improves tip R tolerance R±0.1 W ±0.05 V 0.2RTC(D0.2)/2 V LRTC10 V Available for Shape R only RTC0.1mm increments RC SRRC Tip R alteration RC0.1mm increments V D/2RCRCmax. and L10 V Shaft diameter D4 W RCmax.1.5×D V Shaft diameter D4 W RCmax.3×D V However, RC32 V Available for Shape B only Alteration details X P.395 About Designation Unit for Key Flat Cutting (1)To align the key flat with the shaft diameter Unit of designation 0.05mm increments possible (2)To designate arbitrary key flat dimensions Unit of designation 0.1mm Standard MAS1C will be discontinued when stocked materials are finished. Quotation Quotation Quotation Quotation Quotation Quotation Quotation Quotation V Non JIS material definition is listed on P.1351 - 1352

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Page 1: STRAIGHT CORE PINS WITH TIP PROCESS D SHAFT … · straight core pins with tip process -shaft diameter (d) selection type- ... t d-0.01 -0.02 t d 0 -0.005 nak80 37~43hrc

415 416

Straight Core Pins

STRAIGHT CORE PINS WITH TIP PROCESS-SHAFT DIAMETER (D) SELECTION TYPE-

Part Number - L - Tip size (C・F・K・R)CPKLG13 - 21.80 - K45CPHLB10 - 40.00

RQ

Part Number Type

ShapeT D-0.01

-0.02 T D 0-0.005

NAK8037~43HRC CPNL CPKL C

G

T

R

B

DH2F38~42HRC CPFL CPGLSKD61 equivalent48~52HRC CPDL CPPLSKH51 equivalent58~60HRC CPXL CPHLSUS440C56~60HRC - CPWLMAS1C50~54HRC CPAL CPYLV For SKH51 equivalent, the other shapes have been standardized as well. X P.419

Shape (Tip shape)

T=

H

0-

0.3

-0.024 0

-0.02 0

R≦0.3C±0.05

L

Shape C

D

C=0.4±0.1

andL-C≧9.5

0.1≦C≦D-0.2

2

When CKC code is usedCKC=0.05mm increments

※ When GVC code is used ℓ=C (When CKC code is used:ℓ=CKC)

C…0.1mm increments

When no C speci�ed

(C chamfered)

-0.1 0

L

-0.

3H

0

0-0.02T= 4

R≦0.3

K°±30́

Shape G

D (L-ℓ)≧10and

20≦K≦60

K…0.5°increments

(Cone)

ℓcalculation formula

2tanKD =ℓ

-0.02L

0+0.05

F

0-

0.3

H

T= 0-0.024

R≦0.3Shape T

0

D

K°±30́F≧10.00

and

and

-(L-F)tanK≧0.1D2

0.3≦(L-F)≦ L2

F…0.01mm increments

1≦K≦45

K…1°increments

※When GVC code is used ℓ=L-F

(Tapered)

R±0.1

-0.02 0

L

0-

0.3

H

0-0.02T= 4

R≦0.3Shape R

D R…0.1mm increments

When no R speci�ed

(R chamfered)

※When GVC code is used ℓ=R (When RTC code is used:ℓ=RTC)

andL-R≧10

0.2≦R≦D-0.2

2

R=0.4±0.1

-0.1 0

L

H0-

0.3

(SR)R≦0.3 R

T= 4-0.020

Shape B

D Spherical processed (SR)Fixed dimension for R

(Spherical processed)

When RC code is usedRC=0.1mm increments

andL-ℓ≧10

2

ℓ=RC- 2-D4RC

However, RC≦32

ℓcalculation formula

D/2≦RC≦(1.5×D){D≧4 D/2≦RC≦(3×D)} 

D

L

Standard

HPart Number

L0.01mm increments

Shape (Tip size)TypeShape D

Shaft diameter tolerance D-0.01-0.02 Shaft diameter tolerance D 0

-0.005

3

CPNL

CPFL

CPDL

CPXL

CPAL (D≦4)

CPKL

CPGL

CPPL

CPHL

CPWL

CPYL (D≦4)

C

G

T

R

B

0.8

10.00~100.00

Shape C

C…0.1mm incrementsV When no C specified

C=0.4±0.1

Shape GK…0.5°increments

Shape TF…0.01mm incrementsK…1°increments

Shape RR…0.1mm incrementsV When no R specified

R=0.4±0.1

Refer to the working

limits shown in the

drawing.

0.91

1.11.21.31.41.5

4

1.61.71.81.92

5 2.5 6 3

73.5

10.00~120.00

4

84.55

95.56

106.57

11 815 1018 1321 1625 CPDL CPXL CPPL CPHL 20

Part Number - L - Tip size C(CKC)・F・K・R(RTC) - (KC・WKC…etc.)

CPWLB0.8 - 13.00 - HCC2.5

CPHLT1 - 40.00 - F39.00 - K10 - WKC0.5-TC2.0

Alterations Code Spec. 1Code

KC -0.010 KC Single flat cutting

D/2≦KC<H/2

WKC0

-0.01WKC Two flats cutting

D/2≦WKC<H/2

KAC -0.01KBC0

KACKBC

Varied width parallel flats cuttingD/2≦KAC<H/2KBC=0.1mm increments onlyKAC<KBC<H/2

RKC

RKC -0.010 RKC

Two flats (right angled) cuttingD/2≦RKC<H/2

DKC

DKC

DKC0-0.01

DKC Three flats cuttingD/2≦DKC<H/2

SKC

-0.01SKC0 SKC Four flats cutting

D/2≦SKC<H/2

±0.5

0°KGC

AG° 0

-0.01

KGC KGC

Two flats (angled) cuttingD/2≦KGC<H/20<AG<360AG=1°increments

120°

120°-0.01

120°

KTC0

KTCThree flats cutting at 120°D/2≦KTC<H/2

H

HC-

0.3

0

HC

Head diameter changeHC=0.1mm increments D≦HC<HV In relation to the diameter tolerance, alteration may create a straight

piece with little diameter difference between the head and shaft.

Alterations Code Spec. 1Code

H -0.

02HC

C0

HCCHead diameter change (precision)HCC=0.1mm incrementsD+0.5≦HCC<H-0.3

0TC

4

-0.02 TC

Head thickness changeTC=0.1mm increments 1.5≦TC<4(Dimension L remains unchanged.)4-TC≦Lmax.-L

TRN Relief under the head(No need for plate chamfering)

A15

8NHC

Numbering on the headHow to order XP.396 V Available when H≧2 U Combination with SKC not available.

GS

L

t

GBGVC

Gas vent machiningGS・GB=1mm increments V Available when D≧2V 2+ℓ≦GS≦12 GS+2≦GB≦30

L-GB≧10 How to order X P.396

C

CKC

Improves C chamfering tolerance C±0.05 W ±0.02V 0.1≦CKC≦(D-0.2)/2 V L-CKC≧9.5V Available for Shape C onlyCKC=0.05mm increments

R

RTC

Improves tip R tolerance R±0.1 W ±0.05V 0.2≦RTC≦(D-0.2)/2 V L-RTC≧10V Available for Shape R onlyRTC=0.1mm increments

RC(SR)RC

Tip R alteration RC=0.1mm incrementsV D/2≦RC≦RCmax. and L-ℓ≧10V Shaft diameter D<4 W RCmax.=1.5×DV Shaft diameter D≧4 W RCmax.=3×D V However, RC≦32V Available for Shape B only

Alteration details X P.395

About Designation Unit for Key Flat Cutting

(1) To align the key flat with the shaft diameter

Unit of designation0.05mm increments possible

(2) To designate arbitrary key flat dimensions

Unit of designation 0.1mm

Standard

MAS1C will be discontinued when stocked materials are finished.

QuotationQuotation

QuotationQuotation

Quo

tati

on

Quo

tati

on

Quo

tati

on

Quo

tati

on

V Non JIS material definition is listed on P.1351 - 1352