tad940ge, tad941ge manual volvo

Upload: river-vega-cordova

Post on 07-Jul-2018

250 views

Category:

Documents


3 download

TRANSCRIPT

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    1/171

    21

    Cylinder Head

    TAD940GE

    19

    87

    26

    26

    5

    5

    25

    25

    324

    2423

    23

    4

    4

    22

    22

    2

    128

    1414   6

    6

    1329   20

    10 12

    11

    30

    9

    16

    21

    31 15

    18

    17

    32

    27

    Upd:2013-04-03 25356 7746880 -21 -6405

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    2/171

    Cylinder Hea d

    21

    TAD940GE

    REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

    1 3803656 1 Cylinderhead,exch Replacedby38014273801427 1 Cylinderhead

    2 3161079 6 Bearinghousing3 3161082 1 Bearinghousing4 422426 2 Pivotpin

    5 950542 1 Pin6 8131706 X Expansionplug7 20412482 7 Flangescrew8 975105 7 Flangescrew9 8131707 12 Capplug

    10 85104134 6 Coppersleevekit Replacedby2135171721351717 6 Injectorsleeve

    BulletinP-21-1-2 P-21-1-2-EN NewCopperSleevestotheUnitInjectors11 20536487 1 O-ring12 1 Sleeve13 21261987 1 Washer

    BulletinP-21-1-2 P-21-1-2-EN NewCopperSleevestotheUnitInjectors14 3183283 24 Valveguide15 20459643 12 Valveseat,intake

    16 8148036 12 Valveseat,exhaust17 20528113 12 Inletvalve 3-groove

    20450002 12 Inletvalve 1-GROOVE18 8148069 12 Exhaustvalve 1-GROOVE

    20570965 12 Exhaustvalve 3-groove19 8148088 1 Rockerarmshaft20 968062 2 Plug21 968060 1 Plug22 859171 24 Valvestemseal23 21310068 24 Valvespring24 3183211 24 Valvespring25 20464946 24 Valvespringwasher 1-GROOVE

    20510743 24 Valvespringwasher 3-groove26 1677875 48 Valvecollet 1-GROOVE

    20510747 48 Valvecotter 3-groove27 20495935 1 Cylinderheadgasket28 21345131 26 Flangescrew29 1 Liftingeye30 966789 3 Hex.socketscrew31 1 Capplug32 3807681 1 De-carbonizingkit,decarbonizing Seegroup99

    7746880- 21- 6405 25356 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    3/171

    21

    Cylinder Head

    TAD941GE

    19

    87

    26

    26

    5

    5

    25

    25

    324

    24  23

    23

    4

    4

    22

    22

    2

    128

    1010   6

    6

    29   2014

    13

    1211

    30

    9

    16

    21

    15

    18

    17

    31

    27

    Upd:2013-04-03 20818 7746880 -21 -7533

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    4/171

    Cylinder Hea d

    21

    TAD941GE

    REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

    1 3803657 1 Cylinderhead,exch Replacedby38014263801426 1 Cylinderhead

    2 3161079 6 Bearinghousing3 3161082 1 Bearinghousing4 950542 X Pin

    5 3161082 1 Bearinghousing6 8131706 5 Expansionplug7 20412482 7 Flangescrew8 975105 7 Flangescrew9 8131707 11 Capplug

    10 3183283 24 Valveguide11 85104134 6 Coppersleevekit Replacedby21351717

    21351717 6 InjectorsleeveBulletinP-21-1-2 P-21-1-2-EN NewCopperSleevestotheUnitInjectors

    12 20536487 1 O-ring13 1 Sleeve14 21261987 1 Washer

    BulletinP-21-1-2 P-21-1-2-EN NewCopperSleevestotheUnitInjectors15 20459643 12 Valveseat,intake

    16 20459745 12 Valveseat,exhaust Replacedby2057417520574175 12 Valveseat,exhaust

    17 20450002 12 Inletvalve 1-GROOVE20528113 12 Inletvalve 3-groove

    18 3809943 12 Exhaustvalve 1-groove.replacedbyvalve3817672,2pcsvalvecotter20510747and1pcvalvespringwasher20510743

    3817672 12 Exhaustvalve 3-groove,Replacedby38429723842972 12 Exhaustvalve

    19 8148088 1 Rockerarmshaft20 968062 2 Plug21 968060 1 Plug22 859171 24 Valvestemseal23 21310068 24 Valvespring24 3183211 24 Valvespring25 20464946 24 Valvespringwasher 1-GROOVE

    20510743 24 Valvespringwasher 3-groove26 1677875 48 Valvecollet 1-GROOVE

    20510747 48 Valvecotter 3-groove27 20495935 1 Cylinderheadgasket28 1547419 26 Screw29 1 Liftingeye30 966789 3 Hex.socketscrew31 1 Gasketkit Seegroup99

    7746880- 21- 7533 20818 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    5/171

    21

    Valve Cover

    TAD940GE TAD941GE

    3

    4

    1

    2

    6

    5

    Upd:2013-04-03 19784 7746880 -21 -6418

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    6/171

    Valve Cover

    21

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 20451220 1 Valvecover2 949657 1 O-ring3 2 Washer4 2 Bushing5 8148049 1 Sealingstrip

    6 20463185 16 Flangescrew (20538726)

    7746880- 21- 6418 19784 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    7/171

    21

    Cylinder Block

    TAD940GE TAD941GE

    3

    3

    2

    2

    2

    2

    1

    1

    4

    4

    4

    4

    15

    16

    5

    5

    5

    79

    8

    8

    6

    10

    11

    14

    1312

    19

    201825

    25

    22

    17

    23

    2124

    Upd:2013-04-03 26483 7746880 -21 -6333

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    8/171

    Cylinder Block

    21

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 20463774 1 Cylinderblock SN-700913317924426731 1 Cylinderblock SN7009133180-,Replacedby2117063021170630 1 Cylinderblock Replacedby2123668721236687 1 Cylinderblock

    2 20485996 2 Guidesleeve

    3 950588 1 Pin4 20459641 5 Plug5 8131145 2 Guidesleeve6 1 Mainbearingcap7 1 Mainbearingcap8 5 Mainbearingcap9 14 Guidesleeve

    10 1547040 14 Flangescrew11 21971224 1 Framereinforcement12 975101 16 Flangescrew ForIPS2&3

    990861 16 Flangescrew NotForIPS2&313 984756 4 Flangescrew14 984759 4 Flangescrew15 11994 1 Gasket

    16 960629 Plug17 20910025 1 Cover18 20584639 1 Sealingstrip (8148017)19 984736 22 Flangescrew20 1 Lock21 1546528 1 Plug22 1546531 1 Lockbrace Forpipe23 1547252 1 Sealingring24 20718731 Yoke Forplug25 984733 3 Flangescrew

    7746880- 21- 6333 26483 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    9/171

    21

    Flywheel Housing

    TAD940GE TAD941GE

    12

    7

    9

    811

    15

    10

    133

    5

    14

    1   2

    16

    417

    6

    Upd:2013-04-03 20808 7746880 -21 -6421

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    10/171

    Flywheel Housing

    21

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 3587453 1 Flywheelhousing Replacedby4000562540005625 1 Flywheelhousing

    2 8148259 1 Crankshaftseal3 969189 5 Flangescrew L=85mm4 966367 6 Flangescrew L=100mm

    966369 1 Flangescrew L=120mm5 965197 4 Flangescrew L=100mm6 984734 4 Flangescrew L=20mm

    984737 2 Flangescrew L=35mm975192 1 Flangescrew L=100mm

    7 20728511 1 Timinggearcover (20451300)8 1 Lock9 4 Rivet

    10 20564008 1 Sealingstrip (20547565)11 20572441 2 Gasket12 1161277 X Sealant 20g

    1161231 X Sealant 304ml13 3586761 1 Liftingeye P14 990809 4 Flangescrew M12x35mm

    15 (3589187) 1 Liftingeye S.B,Obsoletepart16 990809 4 Flangescrew M12x35mm17 467367 1 Plug

    7746880- 21- 6421 20808 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    11/171

    21

    Valve Mechanism

    TAD940GE TAD941GE

    10

    10

    3

    3

    14

    14

    11

    4   151   1

    1   1

    1

    125   16

    137   18

    6   17

    8   19

    21

    20

    9

    9

    2

    Upd:2013-04-03 20628 7746880 -21 -6408

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    12/171

    Valve Mechanism

    21

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 8148088 1 Rockerarmshaft2 955096 2 Expansionplug (980176)3 21452714 6 Rockerarm,intake4 946911 1 Hexagonnut5 1546458 1 Ballstud

    6 20441753 1 Ballsocket7 944364 1 O-ring8 1 Ballseat9 20516004 12 Valveyoke

    10 20381702 6 Rockerarm,fuelinjector Supersededby2102345021023450 6 Rockerarm,fuelinjector Replacedby2108922921089229 6 Rockerarm Replacedby2130151221301512 6 Rockerarm

    11 1677396 6 Hexagonnut12 1546775 6 Ballstud13 3964817 6 Jet14 21654344 6 Rockerarm,exhaust15 946911 1 Hexagonnut16 1546458 1 Ballstud

    17 20441753 1 Ballsocket18 944364 1 O-ring19 1 Ballseat20 8148186 6 Leafspring21 20412482 7 Flangescrew

    7746880- 21- 6408 20628 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    13/171

    21

    Timing Gear

    TAD940GE TAD941GE

    1416

    15

    3

    1

    4

    5

    7

    6

    1819

    98

    2

    2

    17

    1211

    1310

    Upd:2013-04-03 20639 7746880 -21 -6503

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    14/171

    Timing Gear

    21

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION

    1 3886444 1 Timinggearplate2 966378 24 Flangescrew3 8131386 1 Gear,camshaft4 8148100 1 Idlergear,camshaft5 20520535 1 Hub

    6 8131850 1 Thrustwasher7 21015266 5 Flangescrew8 20484803 1 Idlergear,powersteeringpump9 21509055 1 Idlergear

    10 20483919 6 Hex.socketscrew11 471586 6 Screw12 8148111 1 Gear,crankshaft13 8148139 1 Gear14 3836387 1 Cover15 984816 3 Flangescrew16 949735 1 O-ring17 8148198 1 Gear18 949656 1 O-ring19 3161258 1 Gear

    7746880- 21- 6503 20639 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    15/171

    21

    Camshaft

    TAD940GE TAD941GE

    5

    6

    4

    1

    7

    11

    11

    3

    3

    109

    8

    8

    2

    2

    Upd:2013-04-03 19903 7746880 -21 -6604

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    16/171

    Camshaft

    21

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION

    1 20451775 1 Camshaft2 8148037 2 Bearingshell3 8148038 12 Bearingshell4 8131386 1 Gear5 1 Lockpin

    6 20450049 1 Vibrationdamper7 8131597 6 Flangescrew8 3161082 1 Bearinghousing9 20412482 7 Flangescrew

    10 1547888 7 Screw11 3161079 6 Bearinghousing

    7746880- 21- 6604 19903 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    17/171

    21

    Crank Mechanism

    TAD940GE

    30

    8

    11

    11

    79

    4

    105

    6

    16

    1817

    13

    20

    12

    3

    3

    15

    15

    1921

    29

    2

    2

    14

    1

    23

    22

    2425

    26

    27

    28

    Upd:2013-04-03 20651 7746880 -21 -7381

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    18/171

    Crank Mechanism

    21

    TAD940GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 8148110 1 Crankshaft2 3093651 1 Thrustwasherkit Std

    3093652 1 Thrustwasherkit O.S=00,1mm3093653 1 Thrustwasherkit O.S=0,20mm3093654 1 Thrustwasher O.S=0,30mm

    3 85103707 7 Mainbearingkit Std85103708 7 Mainbearingkit O.S=0,25mm85103709 7 Mainbearingkit O.S=0.50mm

    (85103710) 7 Mainbearingkit Obsoletepart,O.S=0,75mm85103711 7 Mainbearingkit O.S=1,0mm

    (85103712) 7 Mainbearingkit Obsoletepart,O.D=1,25mm4 3817085 6 Cylinderlinerkit5 (3809305) 6 Cylinderliner Obsoletepart6 85103699 1 Sealingkit

    6 Sealingring Upper(8148066) 6 Sealingring Obsoletepart,Lower(8148067) 6 Sealingring Obsoletepart

    7 3807675 X Shimkit TH=0,2mm3807677 X Shimkit TH=0,3mm

    3807678 X Shimkit TH=0,5mm8 85103700 6 Pistonringkit

    6 Compressionring Upper6 Compressionring Lower6 Ring

    9 6 Piston10 3161285 6 Pistonpin11 3161087 12 Snapring12 8148030 6 Connectingrod13 6 Bushing14 8192804 24 Flangescrew15 85103713 6 Big-endbearingkit Std

    85103714 6 Big-endbearingkit O.S=0,25mm85103715 6 Big-endbearingkit O.S=0.50mm

    (85103716) 6 Big-endbearingkit Obsoletepart,O.S=0,75mm85103717 6 Big-endbearingkit O.S=1,0mm

    (85103718) 6 Big-endbearingkit Obsoletepart,O.D=1,25mm16 3589430 1 Flywheel17 8193939 1 Ringgear18 21340868 12 Flangescrew19 8148111 1 Gear20 950658 1 Pin21 941761 2 Hex.socketscrew22 20513482 1 Crankshaftseal23 85108423 1 Crankshaftseal24 984736 8 Flangescrew25 3586367 1 Vibrationdamper26 888657 1 Spacer27 888704 1 Pulley

    28 984822 12 Flangescrew29 949736 1 O-ring30 1161231 X Sealant 304ml

    1161277 X Sealant 20g

    7746880- 21- 7381 20651 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    19/171

    21

    Crank Mechanism

    TAD941GE

    30

    8

    11

    11

    79

    4

    105

    6

    16

    1817

    13

    20

    12

    3

    3

    15

    15

    1921

    29

    2

    2

    14

    1

    23

    22

    2425

    25

    26

    27

    31

    28

    Upd:2013-04-03 20660 7746880 -21 -7385

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    20/171

    Crank Mechanism

    21

    TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 8148110 1 Crankshaft2 3093651 1 Thrustwasherkit Std

    3093652 1 Thrustwasherkit O.S=00,1mm3093653 1 Thrustwasherkit O.S=0,20mm3093654 1 Thrustwasher O.S=0,30mm

    3 85103707 7 Mainbearingkit Std85103708 7 Mainbearingkit O.S=0,25mm85103709 7 Mainbearingkit O.S=0.50mm

    (85103710) 7 Mainbearingkit Obsoletepart,O.S=0,75mm85103711 7 Mainbearingkit O.S=1,0mm

    (85103712) 7 Mainbearingkit Obsoletepart,O.D=1,25mm4 3817084 6 Cylinderlinerkit5 (3809305) 6 Cylinderliner Obsoletepart6 85103699 1 Sealingkit

    6 Sealingring Upper(8148066) 6 Sealingring Obsoletepart,Lower(8148067) 6 Sealingring Obsoletepart

    7 3807675 X Shimkit TH=0,2mm3807677 X Shimkit TH=0,3mm

    3807678 X Shimkit TH=0,5mm8 3817086 6 Pistonringkit

    (3586592) 6 Pistonring Obsoletepart,Upper(3809035) 6 Pistonring Obsoletepart,Lower(3586361) 6 Oilscraperring Obsoletepart

    9 (3587596) 6 Piston Obsoletepart10 3161285 6 Pistonpin11 3161087 12 Snapring12 8148030 6 Connectingrod Replacedby20730038

    20730038 6 Connectingrod13 6 Bushing14 8192804 24 Flangescrew15 85103713 6 Big-endbearingkit Std

    85103714 6 Big-endbearingkit O.S=0,25mm85103715 6 Big-endbearingkit O.S=0.50mm

    (85103716) 6 Big-endbearingkit Obsoletepart,O.S=0,75mm85103717 6 Big-endbearingkit O.S=1,0mm

    (85103718) 6 Big-endbearingkit Obsoletepart,O.D=1,25mm16 3589430 1 Flywheel17 8193939 1 Ringgear18 21340868 12 Flangescrew19 8148111 1 Gear20 950658 1 Pin21 941761 2 Hex.socketscrew22 20513482 1 Crankshaftseal23 85108423 1 Crankshaftseal24 984736 8 Flangescrew25 3586367 2 Vibrationdamper26 888657 1 Spacer

    27 888704 1 Pulley28 984824 12 Flangescrew M8x140mm29 949736 1 O-ring30 1161231 X Sealant 304ml

    1161277 X Sealant 20g31 3837447 1 Spacer

    7746880- 21- 7385 20660 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    21/171

    21

    Engine Mounting and Frame

    TAD940GE TAD941GE

    7

    443

    3

    2 6

    5

    5

    1

    8   12

    11

    10

    9

    Upd:2013-04-03 19955 7746880 -21 -6665

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    22/171

    Engine Mounting and Frame

    21

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 (3836068) 1 Frame Obsoletepart2 3826669 2 Enginebracket3 968435 16 Flangescrew4 968447 8 Flangescrew M14x40mm5 971100 8 Flangelocknut

    6 (3837786) 2 Bracket Obsoletepart7 (3827973) 4 Bracket Obsoletepart

    (3588445) 2 Enginebracket Rear,Obsoletepart8 3827307 4 Enginebracket9 3828247 4 Rubbercushion

    10 955904 4 Washer11 955387 4 Hexagonscrew M20x55mm12 3832463 2 Spacer

    7746880- 21- 6665 19955 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    23/171

    21

    Long Block Exchange: A

    TAD940GE

    Upd:2013-04-03 26595 7746880 -21 -37595

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    24/171

    Long Block Exchange: A

    21

    TAD940GE

    REF PART NO. QTY DESCRIPTION

    1 3801502 1 Longblock

    7746880- 21- 37595 26595 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    25/171

    21

    Long Block Exchange: B

    Upd:2013-04-03 26595 7746880 -21 -37595B

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    26/171

    Long Block Exchange: B

    21

    REF PART NO. QTY DESCRIPTION

    1 3801503 1 Longblock

    7746880- 21- 37595B 26595 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    27/171

    21

    Long Block Exchange: C

    TAD941GE

    Upd:2013-04-03 26595 7746880 -21 -37595C

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    28/171

    Long Block Exchange: C

    21

    TAD941GE

    REF PART NO. QTY DESCRIPTION

    1 3801504 1 Longblock

    7746880- 21- 37595C 26595 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    29/171

    22

    Oil Filling and Oil Dipstick Turned O il Pan 180°

    TAD940GE TAD941GE

    4

    5

    13

    6

    8

    2

    7

    Upd:2013-04-03 20683 7746880 -22 -6699

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    30/171

    Oil Filling and Oil Dipstick Turned O il Pan 180 °

    22

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 3586519 1 Bracket2 3807590 1 Pipe3 3586522 1 Pipe4 21885281 1 Dipstick5 949187 2 O-ring

    6 984752 3 Flangescrew M10x20mm7 984733 2 Flangescrew M8x16mm8 20555696 1 Sealingring (421629)

    7746880- 22- 6699 20683 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    31/171

    22

    Lubricating System

    TAD940GE TAD941GE

    56

    4938 5057

    5758 5352

    54 37

    37

    37

    36

    36

    55

    51

    34

    42

    32

    35

    43

    413948 40

    45 4446

    31

    33

    611   47

    52913   1

    16

    3014   7

    2

    15

    12

    59

    60

    28

    27

    19

    25

    25

    25

    17 18

    8

    24

    24

    92210

    23

    326

    4

    2021

    Upd:2013-04-03 25437 7746880 -22 -6609

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    32/171

    Lubricating System

    22

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 1 Oilpan2 20801538 1 Oilpan3 20579690 1 Gasket4 20571854 1 Magneticplug5 20586869 1 Retainer

    6 966378 1 Flangescrew7 20586720 1 O-ring8 20724256 1 Pipe (20464233)9 949656 1 O-ring

    10 984733 1 Flangescrew11 21042447 1 Oillevelsensor,oillevel (24424110)12 944126 1 O-ring13 984728 3 Flangescrew14 984726 2 Flangescrew15 20700754 2 Retainer (8130088)16 20812484 1 Sealingstrip (8148213)17 20463185 18 Flangescrew (20538726)18 20808091 1 Oilfillerpipe19 20807510 1 Oilfillercap

    20 3807479 1 Pipe21 20555696 1 Sealingring (421629)22 3586436 1 Bracket23 11162126 1 Hose Obsoletepart24 994562 2 Hoseclamp (943476)25 984733 6 Flangescrew26 968062 1 Plug27 3586522 1 Pipe L=307mm28 975371 1 6pointsocketscrew29 21885395 1 Dipstick L=403mm30 949187 2 O-ring31 20569856 1 Oilpump Replacedby20758237

    20758237 1 Oilpump Upto2007W4420835230 1 Oilpump From2007W45,Replacedby2173663921736639 1 Oilpump

    partsnotsoldseparately32 984738 4 Flangescrew33 (969600) 3 6pointsocketscrew Obsoletepart34 20405083 1 Suctionpipe35 20405081 1 Pressurepipe36 1543225 2 Sealingring37 21092243 3 Sealingring (8170558)38 20412866 1 Valvehousing39 3826265 1 Reductionvalve40 469846 1 Sealingring41 471648 1 Cover42 984726 2 Flangescrew43 1 Lock44 984759 4 Flangescrew

    45 984736 5 Flangescrew46 3161262 1 Oilstrainer47 973924 2 Flangescrew48 948610 1 O-ring49 20412574 1 Pipe50 471956 4 Gasket51 984756 4 Flangescrew52 8148129 6 Pistoncoolingjet53 966378 6 Flangescrew54 8170702 1 Spacer,rockerarmshaft55 1636309 1 Sealingring56 3165142 2 Flangescrew57 1677370 2 Sealingring58 8148187 1 Connectionpipe

    59 Cardboardtube60 Screw

    7746880- 22- 6609 25437 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    33/171

    22

    Oil Filter Hous ing and Oil Filter

    TAD940GE

    42

    42

    41

    408

    8

    7

    7

    34

    6

    6

    2943

    39285

    5

    38 311

    1

    1

    1

    30

    2

    2

    43

    910

    11

    1213

    18

    18

    23   1419   15

    1620

    1735

    27   2124

    2225

    26

    32

    32

    33

    37

    36

    36

    Upd:2013-04-03 19911 7746880 -22 -6612

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    34/171

    Oil Filter Ho using an d O il Filter

    22

    TAD940GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 20464547 1 Oilfilterhousing Replby2074472320744723 1 Oilfilterhousing

    2 8131707 2 Capplug3 947624 1 Gasket4 960632 1 Plug

    5 471085 2 Valvecone6 466653 2 Compressionspring7 947627 2 Gasket8 471598 2 Plug9 471706 1 Reductionvalve

    10 469332 1 Spring11 469846 1 Sealingring12 471648 1 Cover13 3169687 1 Reliefvalve14 955964 1 Snapring15 976039 1 O-ring Obsoletepart16 949659 1 O-ring17 3184806 1 Cover18 984727 4 Flangescrew

    19 20440779 1 Valvecone20 20464676 1 Spring21 947629 1 Gasket22 1 Plug23 20440781 1 Piston24 20464676 1 Spring25 947622 1 Gasket26 1 Plug27 946778 1 Capplug28 947622 1 Gasket29 960631 1 Plug30 11994 1 Gasket31 960629 1 Plug32 466623 2 Nipple33 469904 1 Nipple34 984734 4 Flangescrew35 969225 3 Flangescrew36 478736 2 Oilfilter37 477556 1 Oilfilter,by-pass38 20480827 1 Gasket SN-7009133179

    20882218 1 Gasket SN7009133180-39 3161224 1 Pipe40 469543 1 Flange41 984740 2 Flangescrew42 471626 2 Sealingring43 20734497 1 Pipe (3161223)

    7746880- 22- 6612 19911 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    35/171

    22

    Oil Filter Hou sing Com ponen ts. Alternative Mounting.

    TAD940GE TAD941GE

    9

    9

    39 8

    8

    35

    7

    7

    3040

    296

    6

    2

    2

    3

    3

    38 32

    31

    45

    101

    1

    1112

    1314

    19

    19

    20

    24 1516

    17212518

    28 36   22

    2623

    27

    33

    33

    3737

    37

    34

    42

    4241

    Upd:2013-04-03 24037 7746880 -22 -6701

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    36/171

    Oil Filter Hous ing Com ponen ts. Alternative Mounting.

    22

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 11127830 1 Oilfilterhousing2 11127985 2 Adapter3 982510 2 Gasket4 947624 1 Gasket5 960632 1 Plug

    6 471085 2 Valvecone7 466653 1 Compressionspring8 947627 2 Gasket9 471598 2 Plug

    10 471706 1 Reductionvalve11 469332 1 Spring12 469846 1 Sealingring13 471648 1 Cover14 3169687 1 Reliefvalve15 955964 1 Snapring16 976039 1 O-ring Obsoletepart17 949659 1 O-ring18 3184806 1 Cover19 984727 4 Flangescrew

    20 20440779 1 Valvecone21 1 Spring22 949658 1 O-ring23 1 Plug24 20440781 1 Piston25 1 Spring26 949658 1 O-ring27 20726931 1 Plug28 946778 1 Capplug29 947622 1 Gasket30 960631 1 Plug31 11994 1 Gasket32 960629 1 Plug33 466623 2 Nipple34 469904 1 Nipple35 984734 4 Flangescrew36 969225 3 Flangescrew37 948981 3 O-ring38 20480827 1 Gasket39 471626 2 Sealingring40 20734497 1 Pipe (3161223)41 3812510 1 Cover (3828029)42 3812511 2 Cover (3828030)

    7746880- 22- 6701 24037 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    37/171

    22

    Oil Filter Hous ing and Oil Filter

    TAD941GE

    42

    42

    41

    408

    8

    7

    7

    34

    6

    6

    2943

    39285

    5

    38 311

    1

    1

    1

    30

    2

    2

    43

    910

    11

    1213

    18

    18

    23   1419   15

    1620

    1735

    27   2124

    2225

    26

    32

    32

    33

    37

    36

    36

    Upd:2013-04-03 19911 7746880 -22 -22202

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    38/171

    Oil Filter Ho using an d O il Filter

    22

    TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 888320 1 Oilfilterhousing Replby38864383886438 1 Oilfilterhousing Replacedby21181530

    21181530 1 Oilfilterhousing2 8131707 2 Capplug3 11998 1 Gasket

    4 960632 1 Plug5 471085 2 Valvecone6 466653 2 Compressionspring7 947627 2 Gasket8 471598 2 Plug9 471706 1 Reductionvalve

    10 469332 1 Spring11 469846 1 Sealingring12 471648 1 Cover13 3169687 1 Reliefvalve14 955964 1 Snapring15 976039 1 O-ring Obsoletepart16 949659 1 O-ring17 3184806 1 Cover

    18 984727 4 Flangescrew19 20440779 1 Valvecone20 20464676 1 Spring21 947629 1 Gasket22 1 Plug23 20440781 1 Piston24 20464676 1 Spring25 947622 1 Gasket26 1 Plug27 946778 1 Capplug28 947622 1 Gasket29 960631 1 Plug30 11994 1 Gasket31 960629 1 Plug32 466623 2 Nipple33 469904 1 Nipple34 984734 4 Flangescrew35 969225 3 Flangescrew36 478736 2 Oilfilter37 477556 1 Oilfilter,by-pass38 20480827 1 Gasket SN-7009133179

    20882218 1 Gasket SN7009133180-39 3161224 1 Pipe40 469543 1 Flange41 984740 2 Flangescrew42 471626 2 Sealingring43 20734497 1 Pipe (3161223)

    7746880- 22- 22202 19911 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    39/171

    22

    Oil Cooler: A

    TAD940GE

    4

    1

    2

    3

    Upd:2013-04-03 20147 7746880 -22 -6906

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    40/171

    Oil Cooler: A

    22

    TAD940GE

    REF PART NO. QTY DESCRIPTION SEE SEC.

    1 8149300 1 Oilcooler2 20551483 1 Sealingring3 980366 1 Flangescrew4 1 Cover

    6333

    7746880- 22- 6906 20147 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    41/171

    22

    Oil Cooler: B

    TAD941GE

    4

    1

    2

    3

    Upd:2013-04-03 20147 7746880 -22 -6906B

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    42/171

    Oil Cooler: B

    22

    TAD941GE

    REF PART NO. QTY DESCRIPTION SEE SEC.

    1 8170816 1 Oilcooler2 20551483 1 Sealingring3 980366 1 Flangescrew4 6333

    7746880- 22- 6906B 20147 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    43/171

    22

    Oil Drain Pump and Installation Parts Engine Moun ted

    TAD940GE TAD941GE

    1

    2

    3

    4

    106

    9

    8

    8

    5

    7

    Upd:2013-04-03 19912 7746880 -22 -6613

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    44/171

    Oil Drain Pump and Installation Parts Engine Moun ted

    22

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 (3841115) 1 Oildrainpump (3827475),Obsoletepart2 984751 3 Flangescrew3 3838254 1 Bracket4 984734 2 Flangescrew5 3837774 1 Hose

    6 944177 1 Nipple7 941686 1 Hollowscrew8 947622 2 Gasket9 3838214 1 Nipple

    10 18813 1 Gasket

    7746880- 22- 6613 19912 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    45/171

    23

    Fuel System SN -7009170763

    TAD940GE TAD941GE

    14

    14

    6

    6

    17

    185

    40   4119

    2

    2

    20

    21

    21

    54

    54

    54

    54

    13

    13

    1516

    1616

    7 423

    22

    8   12

    12

    3

    3

    10

    555311

    5252   5149950

    50

    46

    48 147

    28

    25

    26

    24

    27

    33

    3444

    3839

    3243

    30

    30

    30

    31

    36

    3735

    45

    42

    29

    Upd:2013-04-03 25015 7746880 -23 -6775

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    46/171

    Fuel System SN -7009170763

    23

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

    1 20464376 1 Fuelfilterhousing35922

    2 20520750 1 Fuelpipe3 982723 2 Gasket4 991048 1 Hollowscrew

    5 941686 1 Hollowscrew6 982724 2 Gasket7 20477893 1 Fuelpipe (20520871)8 982723 2 Gasket9 955274 2 Hexagonscrew

    10 1 Bracket Includedin20464376.11 957019 1 Hexagonnut12 20562394 1 Radiator13 20440256 1 Fuelpipe14 20553855 1 Airventpipe15 991048 1 Hollowscrew16 982723 4 Gasket17 48634 1 Hollowscrew18 982721 2 Gasket

    19 20450468 1 Overflowvalve20 982724 2 Gasket21 3807068 1 Fuelpipe22 1 Connector23 984738 1 Flangescrew24 949747 X Clamp25 20556032 1 Bracket26 984733 1 Flangescrew27 984733 1 Flangescrew28 20520869 1 Fuelpipe29 941686 2 Hollowscrew30 982724 4 Gasket31 981664 2 Clamp32 20902692 1 Tandempump Withservopump.,Compl,SN-1090227176

    21186657 1 Tandempump Withservopump.,Compl,SN1090227177-3594874 1 Fuelpump Withoutservopump.,(3837998)

    33 20997341 1 Fuelpump (85103778)34 85103780 1 Hex.socketscrew35 85103779 1 Constantvelocityjo36 85103703 1 O-ring37 8148198 1 Gear38 1505357 1 Woodruffkey39 20367040 1 Castlenut40 949747 3 Clamp41 948211 4 Cabletie42 24424540 1 Bracket43 984733 1 Flangescrew44 984738 3 Flangescrew45 977030 1 O-ring

    46 993585 1 Banjonipple47 20852762 2 Sealingring48 21419969 1 Hollowscrew49 190714 1 Hollowscrew50 993615 1 Banjonipple51 993588 1 Banjonipple52 976931 2 Gasket53 993618 1 Banjonipple54 991048 4 Hollowscrew55 982723 2 Gasket

    7746880- 23- 6775 25015 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    47/171

    23

    Fuel System SN70091 70764-

    TAD940GE TAD941GE

    6

    2726

    25

    524

    2

    2

    21

    21

    20

    20

    20

    23   22

    22

    22

    22

    22

    22

    718

    13

    13

    13

    11

    1712

    158

    8

    8

    1419

    16

    16

    30

    2829

    29

    431

    334

    10932

    35

    33

    1

    52

    46

    37

    3850   42

    51

    43

    49

    49

    49

    44

    40

    41

    3648

    394745

    Upd:2013-04-03 26064 7746880 -23 -37009

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    48/171

    Fuel System SN 7009170764-

    23

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

    1 21032642 1 Fuelfilterhousing35922

    2 21113997 1 Fuelpipe3 20852764 2 Sealingring4 991048 1 Hollowscrew

    5 991046 2 Hollowscrew6 20852765 2 Sealingring7 20477893 1 Fuelpipe8 982723 6 Gasket9 955274 2 Hexagonscrew

    10 1 Bracket Includedin2103264211 3848717 1 Fuelpipe12 991048 1 Hollowscrew13 25167 3 Hollowscrew14 20562394 1 Radiator15 20852764 2 Sealingring16 3848717 1 Fuelpipe17 3848721 1 Fuelpipe18 8148244 1 Hollowscrew

    19 984738 1 Flangescrew20 949747 3 Clamp21 20852765 5 Sealingring22 984733 3 Flangescrew23 3848722 1 Spacer24 3595375 1 Hollowscrew25 20548012 1 Faucet26 20547976 1 Protectingcover27 948211 X Cabletie28 993588 1 Banjonipple29 976931 2 Gasket30 993618 1 Banjonipple31 190714 1 Hollowscrew32 993585 1 Banjonipple33 20852762 2 Sealingring34 993615 1 Banjonipple35 21419969 1 Hollowscrew36 20902692 1 Tandempump Withservopump.,Complete,SN-1090227176

    21186657 1 Tandempump Withservopump.,Complete,SN1090227177-21639413 1 Fuelpump Withoutservopump.

    37 20997341 1 Fuelpump (85103778)38 85103780 3 Hex.socketscrew39 85103779 1 Constantvelocityjo40 85103703 1 O-ring41 8148198 1 Gear42 1505357 1 Woodruffkey43 20367040 1 Castlenut44 981664 1 Clamp45 24424540 1 Bracket

    46 20556032 1 Bracket47 941686 2 Hollowscrew48 991046 1 Hollowscrew49 982724 4 Gasket50 984738 3 Flangescrew51 977030 1 O-ring52 20520869 1 Fuelpipe

    7746880- 23- 37009 26064 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    49/171

    23

    Fuel Filter Hou sing Com ponen ts

    TAD940GE TAD941GE

    12

    12

    6

    6

    5

    1

    1

    1

    4

    13   3

    11

    7

    14

    2

    9 8

    16   18101715 20

    23

    21

    19

    22

    Upd:2013-04-03 25016 7746880 -23 -35922

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    50/171

    Fuel Filter Hou sing Com ponen ts

    23

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 20464376 1 Fuelfilterhousing Replacedby2103264221032642 1 Fuelfilterhousing

    2 1 Housing3 20484678 1 Pressuresensor4 20409321 1 Wiringharness

    5 Cover,upper6 3963413 1 Ring7 3169572 1 Sealing8 3169582 1 Fuelpump9 3169573 1 Sealing

    10 Cardboardtube11 Bracket12 975981 7 6pointsocketscrew13 20553855 1 Airventpipe14 957019 1 Hexagonnut15 20520869 1 Fuelpipe16 982723 2 Gasket17 25167 1 Hollowscrew18 984737 3 Flangescrew

    19 20430751 1 Fuelfilter20 20998367 1 Fuelfilter21 20771576 1 Bowl Forelectricaldrain.

    20771574 1 Bowl Formanualdrain.21086803 1 Bowl Metal

    22 1 Drainingnipple23 1 Cable

    7746880- 23- 35922 25016 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    51/171

    23

    Fuel System Alternative Mo unting

    TAD940GE TAD941GE

    21   22   121138

    38

    5423

    39

    39

    14

    1337 1615

    40

    40

    24

    255120

    27341819

    173541

    29

    36   2826

    33   4445

    30

    30

    30

    30

    31

    31

    31

    31

    31

    31

    42   43

    46   5

    6

    2

    89   3

    710

    4

    1

    50

    52

    47

    53

    32

    49

    49

    49

    49

    48

    48

    Upd:2013-04-03 20110 7746880 -23 -6866

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    52/171

    Fuel System Alternative Mou nting

    23

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

    1 1 Fuelfilter

    67752 3589502 1 Bracket3 984733 2 Flangescrew M8x16mm

    4 2 Flangescrew5 20562394 1 Radiator6 984726 8 Flangescrew (949845)7 1 Bracket8 20397714 1 Hollowscrew9 957019 1 Hexagonnut

    10 975981 2 6pointsocketscrew11 11128085 1 Bracket12 984738 3 Flangescrew13 8170877 1 Nipple14 957018 1 Hexagonnut15 957083 1 Nipple16 957019 1 Hexagonnut17 8148326 1 Nipple

    18 957021 1 Hexagonnut19 957084 1 Nipple20 957020 1 Hexagonnut21 3838379 1 Airventpipe22 8148326 1 Nipple23 957021 1 Hexagonnut24 957084 1 Nipple25 957020 1 Hexagonnut26 3838356 1 Hose27 3838322 1 Hose28 3838351 1 Hose29 3838297 1 Hose30 991048 2 Hollowscrew31 982723 4 Gasket32 3838378 1 Fuelpipe33 3838376 1 Fuelpipe34 3838377 1 Fuelpipe35 941686 1 Hollowscrew36 11991 Gasket37 20450468 1 Overflowvalve38 48634 2 Hollowscrew39 982721 4 Gasket40 982724 2 Gasket41 3807068 1 Fuelpipe42 1 Connector43 984738 1 Flangescrew M8x40mm44 991048 1 Hollowscrew45 11991 2 Gasket46 20440256 1 Fuelpipe

    47 20520748 1 Fuelpipe48 941686 2 Hollowscrew49 982724 4 Gasket50 1 Injectionpump

    677551 948211 2 Cabletie52 949747 X Clamp53 984733 X Flangescrew M8x16mm54 3587426 1 Wiringharness L=3.0m

    7746880- 23- 6866 20110 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    53/171

    23

    Flexible Fuel Hos e and Fue l Valve

    TAD940GE TAD941GE

    Upd:2013-04-03 20685 7746880 -23 -6630

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    54/171

    Flexible Fuel Hose and Fuel Valve

    23

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 3586369 1 Fuelpipe2 190714 1 Hollowscrew3 11998 2 Gasket4 865737 2 Fuelhose5 980781 2 Ferrule

    6 956983 5 Fittingnut7 3831133 1 Fuelpipe8 980782 1 Ferrule9 956984 1 Fittingnut

    10 (943582) 2 Plug Obsoletepart11 70351592 1 Solenoidvalve (3034304)12 3825000 2 Hosenipple

    7746880- 23- 6630 20685 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    55/171

    23

    Fuel Cleaner/ Water Sep arator

    TAD940GE TAD941GE

    Upd:2013-04-03 25322 7746880 -23 -21750

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    56/171

    Fuel Cleaner/ Water S eparator

    23

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 877768 1 Fuelfilter2 838506 1 O-ring3 846719 3 Gasket4 3825028 1 Turbine5 3838852 1 Fuelfilterinsert (3825027)10micron

    889419 1 Filterinsert 30micron6 3838851 1 Bowl Metalbowl.,(848293)7 846620 2 Nipple8 952075 1 Plug9 940094 4 Hexagonscrew

    10 3885070 1 Sensor11 21415866 1 Extensioncable'verl L=3m

    21415883 1 Extensioncable'verl L=5m

    7746880- 23- 21750 25322 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    57/171

    23

    Unit Injector: A

    TAD940GE

    4

    1

    3

    5

    2

    6

    Upd:2013-04-03 23000 7746880 -23 -7394

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    58/171

    Unit Injector: A

    23

    TAD940GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 3803654 6 Unitinjector,exch2 276948 1 O-ringkit,set3 21168206 6 Yoke4 8131597 6 Flangescrew5 990073 X Cabletie Forcabletounitinjectors.

    6 8131393 5 Retainer Forcabletounitinjectors.

    7746880- 23- 7394 23000 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    59/171

    23

    Unit Injector: B

    TAD941GE

    4

    1

    3

    5

    2

    6

    Upd:2013-04-03 23000 7746880 -23 -7394B

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    60/171

    Unit Injector: B

    23

    TAD941GE

    REF PART NO. QTY DESCRIPTION

    1 3803655 6 Unitinjector2 276948 1 O-ringkit,set3 21168206 6 Yoke4 8131597 6 Flangescrew

    7746880- 23- 7394B 23000 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    61/171

    25

    Intake and Exhaust Manifold

    TAD940GE TAD941GE

    7

    7

    6

    2

    10

    9

    8

    114

    4

    513

    12

    12

    113

    15

    Upd:2013-04-03 25338 7746880 -25 -6637

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    62/171

    Intake and Exhaust Manifold

    25

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

    1 20708331 1 Inletpipe Laterproduction,(3161342),Replacedby2139303821393038 1 Inletpipe

    2 1161231 X Sealant 304ml1161277 X Sealant 20g

    3 984740 12 Flangescrew For20708331

    996457 12 Flangescrew For213930384 960628 1 Plug5 947281 1 Gasket6 3837287 1 Exhaustmanifold7 8148171 2 Exhaustmanifold8 21482601 6 Gasket9 1546517 12 Spacersleeve

    10 984760 12 Flangescrew11 1676806 1 Spacer

    666012 477314 2 Gasket13 3839462 1 Chargeairpipe14 984744 4 Flangescrew

    15 3161342 1 Inletpipe Earlierproduction

    7746880- 25- 6637 25338 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    63/171

    25

    Starter Element

    TAD940GE TAD941GE

    25

    1

    26

    26

    2

    9 8

    7

    1415

    45

    6

    13

    1612

    11

    10

    3

    23 17

    22

    2118

    20

    24

    19

    Upd:2013-04-03 19951 7746880 -25 -6660

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    64/171

    Starter Element

    25

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 21912470 1 Starterelement2 1 Intermediatehousing3 1 Heater4 12 Guidesleeve5 191156 12 Washer

    6 949652 12 Flangescrew7 468825 2 Terminalscrew8 192288 2 Washer9 468511 2 Bushing

    10 2 Isolationplate11 4 Isolationplate12 984735 1 Flangescrew (949578)13 478896 1 Sleeve14 955894 1 Washer15 17624 2 Hexagonnut16 3587424 1 Wiringharness17 873789 1 Diode18 471476 1 Attachingplate19 873962 1 Relay

    20 969405 2 6pointsocketscrew21 949874 2 Flangelocknut22 940090 2 Washer23 1581123 1 Casing24 421692 1 Support

    7746880- 25- 6660 19951 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    65/171

    25

    Heat Shield for Exhaust Manifold and Valve Cover

    TAD940GE TAD941GE

    3

    24

    1

    5

    6

    Upd:2013-04-03 19972 7746880 -25 -6691

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    66/171

    Heat Shield for Exhaust Manifold and Valve Cover

    25

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 3837461 1 Heatshield2 984735 1 Flangescrew M8x25mm

    984752 1 Flangescrew M10x20mm3 3836383 1 Heatshield4 984752 3 Flangescrew M10x20mm

    5 20460167 1 Heatshield6 984733 2 Flangescrew M8x16mm

    7746880- 25- 6691 19972 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    67/171

    25

    Turbocharger and Installation Components

    TAD940GE

    7

    9

    10

    6

    5

    54

    3

    8

    2

    151

    14

    12

    13

    16

    11

    17

    Upd:2013-04-03 20746 7746880 -25 -35373

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    68/171

    Turbocharger and Installation Components

    25

    TAD940GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 3803920 1 Turbocharger2 20781146 1 Gasket (8194365)3 478344 4 Spacersleeve4 20579303 4 Stud (977299)5 471622 4 Flangelocknut

    6 3839164 1 Oilfeedhose7 8192268 1 Flange8 976971 1 O-ring9 973523 2 Hex.socketscrew

    10 420641 1 Gasket11 3839165 1 Returnpipe12 469543 1 Flange13 469601 1 Sealingring14 8148729 1 Connector15 420643 1 Gasket16 984738 2 Flangescrew17 1547255 1 Sealingring

    7746880- 25- 35373 20746 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    69/171

    25

    Turbocharger and Installation Components

    TAD941GE

    7

    9

    10

    6

    5

    54

    3

    8

    2

    151

    14

    12

    13

    16

    11

    17

    Upd:2013-04-03 20746 7746880 -25 -7401

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    70/171

    Turbocharger and Installation Components

    25

    TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 3802143 1 Turbocharger,exch Withoutwastegate.,Replacedby3802156.3802156 1 Turbocharger Withwastegate.

    2 20781146 1 Gasket (8194365)3 478344 4 Spacersleeve4 20579303 4 Stud (977299)

    5 471622 4 Flangelocknut6 3839164 1 Oilfeedhose7 8192268 1 Flange8 976971 1 O-ring9 973523 2 Hex.socketscrew

    10 420641 1 Gasket11 3839165 1 Returnpipe12 469543 1 Flange13 469601 1 Sealingring14 8148729 1 Connector15 420643 1 Gasket16 984738 2 Flangescrew17 1547255 1 Sealingring

    7746880- 25- 7401 20746 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    71/171

    25

    Hea t Shield for Turbo

    TAD940GE TAD941GE

    1

    3

    3

    3

    2

    Upd:2013-04-03 20149 7746880 -25 -6909

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    72/171

    Hea t Shield for Turbo

    25

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION

    1 3837706 1 Heatshield2 889179 1 Bracket3 984733 4 Flangescrew

    7746880- 25- 6909 20149 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    73/171

    25

    Closed Crankcase Ventilation

    TAD940GE TAD941GE

    1

    5

    4

    8

    8

    8

    7

    14   6

    13

    2   9

    15

    311

    11

    10

    20

    21

    19

    22

    17

    1216

    18

    Upd:2013-04-03 23722 7746880 -25 -6828

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    74/171

    Closed Crankcase Ventilation

    25

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 11033878 1 Oiltrap2 1545256 1 Tensioningband3 1545257 1 Hexagonscrew4 11129260 1 Bracket5 984734 2 Flangescrew

    6 994387 1 Flangescrew7 11128756 1 Hose8 994561 3 Hoseclamp9 942707 1 Hose L=700mm

    10 983342 1 Hose L=950mm11 994556 2 Hoseclamp12 977753 1 Banjonipple13 984733 1 Flangescrew14 942810 1 Clamp15 948211 1 Cabletie16 976929 2 Gasket17 991048 1 Hollowscrew18 1 Plug19 20397944 1 Pipe

    20 20555696 2 Sealingring21 984735 1 Flangescrew22 984733 1 Flangescrew

    7746880- 25- 6828 23722 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    75/171

    25

    Air Filter w ith Installation C omp onents

    TAD940GE

    15

    6

    16

    911

    10

    81

    7

    2

    17

    14

    3

    4   12

    5

    13

    Upd:2013-04-03 19973 7746880 -25 -6692

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    76/171

    Air Filter with Installation Co mp onents

    25

    TAD940GE

    REF PART NO. QTY DESCRIPTION

    1 21202071 1 Airfilter2 1 Filterhousing3 3831143 2 Mountingstrap4 1 Screw5 1 Nut

    6 3828765 1 Pressuredropindica7 21186955 1 Insert8 1 Lock9 3830971 1 Raincap

    10 930760 4 Expandingnut11 984727 4 Flangescrew12 3836163 1 Bracket13 984851 4 Flangescrew14 990941 4 Flangenut15 3826671 1 Connectionpipe16 20435760 1 Hoseclamp17 1674223 1 Hoseclamp

    7746880- 25- 6692 19973 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    77/171

    25

    Air Filter w ith Installation C omp onents

    TAD941GE

    15

    6

    16

    911

    10

    81

    7

    2

    17

    14

    14

    3

    4   12

    5

    1813

    Upd:2013-04-03 20636 7746880 -25 -7371

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    78/171

    Air Filter with Installation Co mp onents

    25

    TAD941GE

    REF PART NO. QTY DESCRIPTION

    1 21202071 1 Airfilter2 1 Filterhousing3 3831143 2 Mountingstrap4 1 Screw5 1 Nut

    6 3828765 1 Pressuredropindica7 21186955 1 Insert8 1 Lock9 3830971 1 Raincap

    10 930760 4 Expandingnut11 984727 4 Flangescrew12 3836163 1 Bracket13 967951 4 Stud14 971098 8 Flangelocknut15 3826671 1 Connectionpipe16 20435760 1 Hoseclamp17 1674223 1 Hoseclamp18 830672 4 Spacersleeve

    7746880- 25- 7371 20636 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    79/171

    25

    Air Filter and Installation Com ponen ts Med ium Duty

    TAD941GE

    18

    17

    9

    10

    6

    8113

    7

    212

    11   19

    16

    16

    3

    4   14

    5

    1520

    Upd:2013-04-03 20637 7746880 -25 -7372

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    80/171

    Air Filter and Installation Com ponen ts Med ium Duty

    25

    TAD941GE

    REF PART NO. QTY DESCRIPTION

    1 3838305 1 Aircleaner2 1 Filterhousing3 3837711 2 Mountingstrap4 1 Screw5 1 Nut

    6 1 Pressuredropindica7 3839340 1 Insert8 1 Lock9 3837728 1 Raincap

    10 1 Hoseclamp11 Dustcover12 1 Hoseclamp13 1 O-ring14 3836163 1 Bracket15 967951 4 Stud16 971098 8 Flangelocknut17 3826671 1 Connectionpipe18 20435760 1 Hoseclamp19 1674223 1 Hoseclamp

    20 830672 4 Spacersleeve

    7746880- 25- 7372 20637 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    81/171

    25

    Mu ffler Engine Mou nted

    TAD940GE TAD941GE

    Upd:2013-04-03 19974 7746880 -25 -6693

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    82/171

    Muffler Engine Mounted

    25

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 3837996 1 Bracket2 984751 3 Flangescrew3 984766 2 Flangescrew4 984752 4 Flangescrew5 3838011 1 Exhaustriser 5''L=240mm

    3826894 1 Exhaustriser TAD94XVE3587941 1 Exhaustriser 5''TAD95XVE

    6 479979 1 Plug7 (3826685) 1 Flange TAD94XVE,Obsoletepart

    3587939 1 Flange TAD95XVE8 3828217 1 Exhaustpipe,flexible 5''L=380mm9 1556930 1 Clamp

    10 973924 1 Flangescrew11 990950 1 Flangelocknut12 20392337 2 Exhaustpipeclamp13 990960 2 Flangelocknut14 3837848 1 Muffler15 3838206 1 Endpipe16 848646 X Weldflange 5''

    17 955368 X Hexagonscrew18 941912 X Springwasher19 955785 X Hexagonnut20 848668 X Gasket21 (3826685) 1 Flange Obsoletepart22 3838114 1 Heatshield23 984753 4 Flangescrew

    7746880- 25- 6693 19974 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    83/171

    26

    Radiator and Fan. Pusher. 1 09:1

    TAD940GE

    22

    119

    15

    12

    8

    1710   7

    16

    6

    14

    1

    13

    3

    18   4

    2

    5

    2021

    19

    Upd:2013-04-03 26544 7746880 -26 -7530

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    84/171

    Radiator and Fan. Pusher. 1 09:1

    26

    TAD940GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 888301 1 Radiator2 3827870 1 Intercooler Earlierproduction.weldedpipes.-2008w23

    40005102 1 Intercooler Laterproduction.castironpipes.2008w23-3 3826684 1 Fanshroud4 3827816 1 Sealingstrip

    5 3831142 4 Attachingbracket6 967949 X Flangescrew M6x12mm7 3837740 1 Fanhub8 3586364 1 Pulley9 981590 6 Stud

    10 971098 6 Flangelocknut11 981792 1 V-ribbedbelt 0,9:112 3828964 1 Fan D=890mm13 3827612 1 Fanring14 984734 12 Flangescrew M8x20mm15 3825490 2 Fanguard16 984734 12 Flangescrew M8x20mm17 948211 1 Cabletie L=270mm18 946817 8 Flangescrew M12x25mm

    19 990942 8 Flangenut20 3827871 1 Radiatorprotector21 994385 6 Flangescrew M8x45mm22 22036546 1 Airfilter

    7746880- 26- 7530 26544 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    85/171

    26

    Radiator and Fan w ith C onnecting P arts. Pusher

    TAD940GE

    1

    13

    8

    8

    8

    8

    14

    10

    1010

    10

    10

    10

    10

    9

    9

    9

    9

    24

    7

    7

    6

    5

    11

    12

    3

    Upd:2013-04-03 20200 7746880 -26 -6963

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    86/171

    Radiator and Fan w ith Co nnecting P arts. Pusher

    26

    TAD940GE

    REF PART NO. QTY DESCRIPTION

    1 3836397 1 Hose2 3839235 1 Chargeairpipe3 3836396 1 Hose4 3836399 1 Hose5 3836401 1 Chargeairpipe

    6 11030375 1 Connectionpipe7 994561 2 Hoseclamp8 943480 4 Hoseclamp9 865127 4 Chargeairhose

    10 865575 8 Hoseclamp11 3586583 1 Coolantpipe12 984752 1 Flangescrew13 1542778 1 V-bandclamp14 1542781 1 Sealingring

    7746880- 26- 6963 20200 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    87/171

    26

    Expansion Tank for Pusher Fan

    TAD940GE TAD941GE

    17

    17

    17

    17

    1416

    13

    19

    21

    22

    15

    2

    11612

    12

    12

    12

    1

    3

    7

    9

    10

    5

    84

    20

    18

    Upd:2013-04-03 20640 7746880 -26 -6964

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    88/171

    Expansion Tank for Pusher Fan

    26

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 1674916 1 Expansiontank2 1674922 1 Fillercap3 1674083 1 Pressurecap4 3830771 1 Spacersleeve5 843028 1 Spacersleeve

    6 984759 1 Flangescrew M10x80mm7 990862 1 Flangescrew M10x45mm8 984751 3 Flangescrew9 943367 X Rubberhose L=850mm

    10 943367 X Rubberhose L=1700mm11 943367 X Rubberhose L=500mm12 994556 4 Hoseclamp13 948702 2 Cabletie14 1 Protectingcasing15 990950 1 Flangelocknut16 3830539 1 Cover17 984733 10 Flangescrew18 984751 2 Flangescrew19 3839262 1 Protectingcasing

    20 3831494 1 Bracket21 21506995 1 Label22 20777630 1 Label

    7746880- 26- 6964 20640 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    89/171

    26

    Belt Guard

    TAD940GE TAD941GE

    67

    7

    7

    7

    4

    4

    4

    8

    9

    9

    5 2

    2 3

    3

    3

    101

    11

    Upd:2013-04-03 26522 7746880 -26 -6912

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    90/171

    Belt Guard

    26

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 21990238 1 Beltprotector2 673989 5 Grommet3 21972025 5 Flangescrew4 3830336 9 Spacer5 21990237 1 Beltprotector

    6 673989 4 Grommet7 21972025 4 Flangescrew8 3838160 1 Bracket9 984751 2 Flangescrew M10x16mm

    10 3839168 1 Bracket11 984733 2 Flangescrew M8x16mm

    7746880- 26- 6912 26522 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    91/171

    26

    Radiator and Fan. Pusher: 1 01:1

    TAD940GE TAD941GE

    119

    15

    12

    8

    1710   7

    16

    6

    14

    1

    13

    3

    18   4

    2

    5

    2021

    19

    Upd:2013-04-03 20638 7746880 -26 -7374

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    92/171

    Radiator and Fan. Pusher: 1 01:1

    26

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 21146121 1 Radiator2 3827870 1 Intercooler Earlierproduction.weldedpipes.-2008w23

    40005102 1 Intercooler Laterproduction.castironpipes.2008w23-3 3826684 1 Fanshroud4 3827816 1 Sealingstrip

    5 3831142 4 Attachingbracket6 967949 X Flangescrew M6x12mm7 3837740 1 Fanhub8 3807446 1 Pulley9 981590 6 Stud

    10 971098 6 Flangelocknut11 3838617 1 V-ribbedbelt L=1620mm12 3828964 1 Fan D=890mm13 3827612 1 Fanring14 984734 12 Flangescrew M8x20mm15 3825490 2 Fanguard16 984734 12 Flangescrew M8x20mm17 948211 1 Cabletie L=270mm18 946817 8 Flangescrew M12x25mm

    19 990942 8 Flangenut20 3827871 1 Radiatorprotector21 994385 6 Flangescrew M8x45mm

    7746880- 26- 7374 20638 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    93/171

    26

    Radiator and Fan w ith C onnecting P arts. Pusher

    TAD941GE

    13

    1   14

    68

    8

    8

    8

    10

    10

    10

    10

    10

    10

    10

    247

    7

    99

    9

    9

    5

    11

    12

    3

    Upd:2013-04-03 20641 7746880 -26 -7375

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    94/171

    Radiator and Fan w ith Co nnecting P arts. Pusher

    26

    TAD941GE

    REF PART NO. QTY DESCRIPTION

    1 3836397 1 Hose2 3839235 1 Chargeairpipe3 3836396 1 Hose4 3836399 1 Hose5 888144 1 Chargeairpipe

    6 3839303 1 Chargeairpipe7 994561 2 Hoseclamp8 943480 4 Hoseclamp9 865127 4 Chargeairhose

    10 865575 8 Hoseclamp11 3586583 1 Coolantpipe12 984752 1 Flangescrew13 469509 1 O-ring14 984733 2 Flangescrew

    7746880- 26- 7375 20641 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    95/171

    26

    Radiator and Fan. Pusher: 1 08:1

    TAD941GE

    22

    119

    15

    12

    8

    1710   7

    16

    6

    14

    1

    13

    3

    18   4

    2

    5

    2021

    19

    Upd:2013-04-03 26544 7746880 -26 -7373

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    96/171

    Radiator and Fan. Pusher: 1 08:1

    26

    TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 888301 1 Radiator2 3827870 1 Intercooler Earlierproduction.weldedpipes.-2008w23

    40005102 1 Intercooler Laterproduction.castironpipes.2008w23-3 3826684 1 Fanshroud4 3827816 1 Sealingstrip

    5 3831142 4 Attachingbracket6 967949 X Flangescrew M6x12mm7 3837740 1 Fanhub8 3586365 1 Pulley9 981590 6 Stud

    10 971098 6 Flangelocknut11 11709636 1 V-ribbedbelt12 3828964 1 Fan D=890mm13 3827612 1 Fanring14 984734 12 Flangescrew M8x20mm15 3825490 2 Fanguard16 984734 12 Flangescrew M8x20mm17 948211 1 Cabletie L=270mm18 946817 8 Flangescrew M12x25mm

    19 990942 8 Flangenut20 3827871 1 Radiatorprotector21 994385 6 Flangescrew M8x45mm22 22036546 1 Airfilter

    7746880- 26- 7373 26544 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    97/171

    26

    Cooling Water Pump and Thermostat Housing

    TAD940GE TAD941GE

    161314

    11

    15 12

    32

    181733

    33

    31

    31

    29

    2930

    27

    20

    21

    5

    28

    10

    3419

    26247

    23

    14

    2

    6922

    25

    3

    8

    Upd:2013-04-03 23684 7746880 -26 -6903

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    98/171

    Cooling W ater Pump and Therm ostat Housing

    26

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 1 Coolantpump2 984740 6 Flangescrew3 977508 1 Hosenipple4 3161436 1 Pumpunit

    3803930 1 Coolantpump,exch

    5 3808593 1 Coolantpumphousing6 3583822 1 Drainingnipple7 8131097 1 Sealingring8 842235 1 Cardboardtube9 946472 6 Flangescrew

    10 984733 1 Flangescrew11 20405125 1 Cover12 973924 4 Flangescrew13 20560249 1 Thermostat 82°C14 20555313 1 Connectionpipe (3161417)15 973924 5 Flangescrew16 20479636 1 Sealingstrip17 3838856 1 Coolantpipe18 1547252 1 Sealingring

    19 3836307 1 Coolantpipe20 1547254 2 Sealingring21 20451178 1 Connectionpipe22 984744 2 Flangescrew23 1547254 2 Sealingring24 3943401 1 Coolantpipe25 984734 2 Flangescrew26 975675 1 O-ring27 3837738 1 Coolantpipe28 1547253 1 Sealingring29 994559 2 Hoseclamp30 21339891 1 Hose L=130mm31 845422 2 Plasticplug32 984738 1 Flangescrew33 943472 4 Hoseclamp34 20430678 1 Sealingring

    7746880- 26- 6903 23684 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    99/171

    26

    Belt Transmission and Belt Tensioner Device RC

    TAD940GE TAD941GE

    11

    212

    7

    6

    1

    8

    9

    3

    10

    45

    Upd:2013-04-03 20659 7746880 -26 -6683

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    100/171

    Belt Transmission and Belt Tensioner Device RC

    26

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 20762060 1 Belttensioner2 990862 2 Flangescrew M10x45mm3 20590012 1 Bracket4 20739751 1 Belttensioner Replacedby20935521

    20935521 1 Belttensioner Replacedby21422765

    21422765 1 Belttensioner5 984758 1 Flangescrew M10x70mm6 984756 2 Flangescrew M10x50mm7 1 Flangescrew8 20851842 1 Idlerpulley9 8097084 1 Cover

    10 984752 1 Flangescrew M10x20mm11 21536967 1 Fanhub12 946472 4 Flangescrew

    7746880- 26- 6683 20659 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    101/171

    26

    Coo ling W ater Filter

    TAD940GE TAD941GE

    Upd:2013-04-03 20188 7746880 -26 -6952

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    102/171

    Coo ling W ater Filter

    26

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 3838150 1 Bracket2 941754 2 Nipple3 951968 1 Springpin4 969011 2 Gasket5 1661683 1 Housing

    6 1661686 1 Spindle7 1676554 1 Nipple8 11033093 2 Riser9 961236 1 Hex.socketscrew

    10 943367 2 Rubberhose L=640mm11 994556 4 Hoseclamp12 (3837448) 1 Bracket Obsoletepart13 984736 4 Flangescrew M8x30mm14 984751 1 Flangescrew M10x16mm15 20532237 1 Coolantfilter

    7746880- 26- 6952 20188 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    103/171

    30

    Alternator 80A and 110A

    TAD940GE TAD941GE

    6

    4

    1

    1

    1

    8

    8

    11

    11

    5

    103

    12

    12

    2

    9

    7

    Upd:2013-04-03 25556 7746880 -30 -6844

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    104/171

    Alternator 80A and 110A

    30

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 3803639 1 Alternator,exch 80A3803640 1 Alternator,exch 110A

    2 21454749 1 Pulley Pully,nut3 1066823 1 V-ribbedbelt Engineswithoutaccompr.

    20451458 1 V-ribbedbelt Engineswithaccompr.

    4 3587883 1 Bracket5 973924 1 Flangescrew M8x50mm6 990940 1 Flangenut7 3839320 1 Bracket8 984755 5 Flangescrew M10x40mm9 984826 1 Flangescrew

    10 990960 1 Flangelocknut (979230)11 3589388 2 Insulatingbushing D=8mm12 3589369 2 Insulatingbushing D=12mm

    7746880- 30- 6844 25556 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    105/171

    30

    Alternator 140A

    TAD940GE TAD941GE

    1

    5

    7

    7

    4

    2

    3

    6

    89

    Upd:2013-04-03 20645 7746880 -30 -6869

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    106/171

    Alternator 140A

    30

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 9520621 1 Alternator 140AE.U=38033973803397 1 Alternator,exch,exch 140AE.U=3803397

    2 3195355 1 Pulley3 20464710 1 V-ribbedbelt Engineswithoutaccompr.

    984676 1 V-ribbedbelt Engineswithaccompr.

    4 3586951 1 Bracket5 984712 1 Hexagonscrew M12x25mm6 3587094 1 Bracket7 984816 2 Flangescrew M12x40mm8 984850 2 Flangescrew M12x50mm9 1357345 3 Spacersleeve

    7746880- 30- 6869 20645 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    107/171

    30

    Starter Motor

    TAD940GE TAD941GE

    Upd:2013-04-03 20687 7746880 -30 -6879

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    108/171

    Starter Motor

    30

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

    1 3803847 1 Startermotor,exch 24V

    84852 953071 3 Stud3 471622 3 Flangelocknut

    4 3817049 1 Wiringharness

    7746880- 30- 6879 20687 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    109/171

    30

    Starter Motor Comp onents

    TAD940GE TAD941GE

    5

    3

    12

    12

    12

    1

    11

    1111

    11

    2

    10

    6

    4

    9

    8

    7

    Upd:2013-04-03 21807 7746880 -30 -8485

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    110/171

    Starter Motor Com ponents

    30

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 3803847 1 Startermotor,exch Replacedby38012873801287 1 Startermotor,exch

    2 1 Shaft3 1 Lever4 20491053 1 Pinion

    5 3818887 1 Startersolenoid6 1 Rotor7 1 Stator8 3818891 1 Carbonbrushretaine9 1 Bearingshield

    10 3818901 1 Starterrelay11 3818906 1 Screwkit12 3818908 1 Gasketkit

    7746880- 30- 8485 21807 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    111/171

    30

    Control Panel DCU

    TAD940GE TAD941GE

    1

    3

    7

    4

    2

    56

    98

    1010

    Upd:2013-04-03 24987 7746880 -30 -7030

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    112/171

    Control Panel DCU

    30

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 881776 1 Controlunit Replacedbycontrolunit1233050012330500 1 Controlunit3587268 1 Software Warehouseprogramming.Thisp/ncannotbeordered,butwillbeusedfor

    invoicing.3587269 1 Software Vodia-programming.Thisp/ncannotbeordered,butwillbeusedforinvoicing.

    2 965200 6 Flangescrew3 3829181 1 Bracket4 3574797 4 Vibrationdamper5 990939 8 Flangenut6 975127 3 Flangescrew7 3836697 1 Bracket8 1 Horn9 3588710 1 Wiringharness

    10 3807270 1 Wiringharness

    7746880- 30- 7030 24987 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    113/171

    30

    CIU

    TAD940GE TAD941GE

    Upd:2013-04-03 22887 7746880 -30 -9551

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    114/171

    CIU

    30

    TAD940GE TAD941GE

    REF PART NO. Q TY DESCRIPTION NOTES

    1 874239 1 Controlunit,notprogrammed Instrumentpanel/CIU,SoftwareorderedseparatelyordownloadedwithVodia.

    3587268 1 Software Warehouseprogramming.Thisp/ncannotbeordered,butwillbeusedforinvoicing.

    3587269 1 Software Vodia-programming.Thisp/ncannotbeordered,butwillbeused

    forinvoicing.

    7746880- 30- 9551 22887 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    115/171

    30

    Control Unit and Connector

    TAD940GE TAD941GE

    Upd:2013-04-03 20181 7746880 -30 -6944

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    116/171

    Control Unit and Connector

    30

    TAD940GE TAD941GE

    REF PART NO. Q TY DESCRIPTION NOTES

    1 20429842 1 Housing Black20429843 1 Housing Gray

    2 20429844 1 Adapter3 949997 2 Clamp4 984733 2 Flangescrew

    5 20814594 1 Controlunit,notprogrammed3586269 1 Software Warehouseprogramming.Thisp/ncannotbeordered,butwillbe

    usedforinvoicing.3586268 1 Software Vodia-programming.Thisp/ncannotbeordered,butwillbeused

    forinvoicing.6 3095161 4 Rubbercushion7 984740 4 Flangescrew

    7746880- 30- 6944 20181 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    117/171

    30

    Electrical Sy stem

    TAD940GE TAD941GE

    32

    29

    33

    34   21

    22

    2

    19

    20

    35

    516

    718

    18

    14369

    9

    9

    15

    1617

    13

    10

    31

    30

    43

    24

    26

    27

    12   28

    25

    8

    23

    11

    Upd:2013-04-03 24754 7746880 -30 -6970

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    118/171

    Electrical System

    30

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

    1 3887151 1 Wiringharnessmodul SN-7009159769,Seethepartnumberontheexistingcable21144332 1 Wiringharnessmodul SN7009159770-,Seethepartnumberontheexistingcable21220526 1 Wiringharnessmodul SN7009169491-,Seethepartnumberontheexistingcable

    2 3198058 1 Box3 3198059 1 Intermediatesection

    4 881926 1 Cardboardtube5 1079687 4 Rubbercushion6 969598 4 6pointsocketscrew7 1079677 4 Plug8 3985652 4 6pointsocketscrew9 3838949 1 Cardboardtube

    10 969407 4 6pointsocketscrew11 969405 2 6pointsocketscrew12 949874 2 Flangelocknut13 828586 1 Nut14 873959 1 Breaker15 1 Nut16 1 Washer17 1 Nut

    18 2 Switch 694419 3587172 1 Relaysocket20 1 Gasket21 3171420 1 Relay22 3587173 1 Relaybox23 1 Fuse 700324 828584 1 Toggleswitch25 828586 1 Nut26 1 Nut27 1 Washer28 1 Nut29 20393627 1 Bracket30 3988328 1 Bracket31 20440939 3 Retainer32 947827 1 Clamp D=25,4mm

    945081 1 Clamp D=22,2mm949997 2 Clamp D=31,8mm

    33 948211 X Cabletie34 3963413 1 Ring35 8131393 1 Retainer36 20440940 1 Retainer

    7746880- 30- 6970 24754 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    119/171

    30

    Contacts and Sensors

    TAD940GE TAD941GE

    2   34

    1

    5   6

    7

    8

    11

    9

    10

    Upd:2013-04-03 19742 7746880 -30 -8390

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    120/171

    Contacts and Sensors

    30

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION SEE SEC. NOTES

    1 8140024 1 Sensor,expansiontankBulletinP-26-1-9 P-26-1-9-EN WhenChangingCoolantLevelSensorTypeto

    NormallyClosed2 20499340 1 Pressuresensor,crankhouse Replacedby21746206

    21746206 1 Pressuresensor

    3 20706889 1 Sensor,chargeairpressure/temp4 984726 2 Flangescrew5 20576617 1 Sensor,coolantwater (20429956)6 984733 1 Flangescrew7 969161 2 Fuse 10amp8 20508011 1 Sensor,rpmflywheel

    20528477 1 Sensor,rpmcamgear9 984725 2 Flangescrew

    10 1677894 1 Shim11 1077574 1 Sensor,pressure/temp 0-7bar

    21302639 1 Pressuresensor,fuel/oilpressure

    7746880- 30- 8390 19742 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    121/171

    30

    Electrical M aterials

    TAD940GE TAD941GE

    1 2   3   4 5

    6 8 9 107

    11 12   13   14   15

    16 18 19 2017

    21 22   23   24   25

    26 28 29 3027

    31 32 33 34 35

    36 37 38 39 40

    43 4541 42 44

    Upd:2013-04-03 26175 7746880 -30 -7003

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    122/171

    Electrical M aterials

    30

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 3985597 1 Adapter L=32mm3985620 1 Adapter

    2 3987768 2 Adapter3 8159018 2 Adapter4 3171420 1 Relay

    5 20375186 12 Cableterminal3963409 3 Cableterminal3986767 X Cableterminal O.D=0,3mm

    11039671 3 Cableterminal881788 X Cableterminal

    6 20409386 6 Insulator7 11039397 1 Endsleeve8 1079283 1 Cover9 973122 5 Cableterminal

    10 973121 1 Cableterminal11 874114 1 Housing12 874115 1 Wedge13 874220 2 Cableterminal14 874250 2 Pin For874114

    15 874033 6 Cableterminal192396 X Cableterminal

    16 873959 1 Breaker Stop17 873944 1 Retainer Forfuse98055518 873854 2 Sealingsleeve19 874111 1 Fuseholder 10amp20 3587154 3 Cableterminal

    3587151 1 Cableterminal21 3587172 1 Relaysocket22 3587173 1 Relaybox Replacedby21494263

    21494263 1 Relaybox23 3587461 X Sealingplug

    3587158 1 Sealingwire3587170 3 Sealingwire970771 X Cableseal I.D=3,4mmY.D=6,0mm

    8159012 X Sealing I.D=0,1mmY.D=3,9mm24 9806110 2 Couplingpiece

    3171511 X Couplingpiece D=10mm3171768 X Manifold D=13mm7807398 1 Couplingpiece7807403 1 Couplingpiece

    25 3943200 2 Manifold L=68,8mm3986692 1 Manifold3987598 1 Manifold L=48,2mm3988390 1 Manifold L=57,9mm3986692 1 Manifold

    26 3963412 1 Housing27 3985598 1 Adapter D=25,8mm

    3987766 2 Adapter D=24mm

    28 8141886 1 Adapter D=22mm29 874558 X Hose I.D=8,5mm

    874559 X Hose I.D=10mm874560 X Hose I.D=13mm874561 X Hose I.D=17mm874562 X Hose I.D=22mm874563 X Hose I.D=26mm

    30 20429993 1 Pass-through31 8155903 X Cableterminal32 874368 1 Receptaclehousing33 20429872 1 Housing34 20429873 X Insulatorcover35 20450150 1 Adapter36 3943090 X Manifold

    37 874456 1 Receptaclehousing38 21959663 1 Voltageconverter 12V,D3-D,E,F39 969161 1 Fuse 10A40 984945 X Cableterminal (3963408)

    7746880- 30- 7003 26175 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    123/171

    Electrical M aterials

    30

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    41 948995 1 Housing42 8159013 X Housing43 874091 X Housing 8-pole44 874251 X Cableterminal Teminalsocket45 3888267 X Housing

    7746880- 30- 7003 26175 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    124/171

    30

    Electrical M aterials

    TAD940GE TAD941GE

    42   53 6

    81

    7

    11109

    12

    1814 1613   17

    15

    20 232219 21

    2524   2627   28

    29

    31

    32

    30   33

    34

    35

    3736

    Upd:2013-04-03 26718 7746880 -30 -1963

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    125/171

    Electrical M aterials

    30

    TAD940GE TAD941GE

    REF PART NO. DESCRIPTION NOTES

    1 970624 Electriccable,typeRK 1,5mm²,black970626 Electriccable,typeRK 1,5mm²,red970661 Electriccable,typeR2 1,5mm²,red

    (970663) Electriccable,typeR2 Obsoletepart,2,5mm²,black970698 Electriccable,typeR2 2,5mm²,red

    970700 Electriccable,typeRK 4,0mm²,black(970709) Electriccable,typeRK Obsoletepart,6,0mm²,black970711 Electriccable,typeR2 6,0mm²,red954485 Electriccable,typeRK 16,0mm²,red

    (954500) Electriccable,typeRK Obsoletepart,25,0mm²,red954502 Electriccable,typeRK 35,0mm²,red

    2 874854 Powercable Nonreinforcedshipcableapprovedbyclassificationsocieties.,2x1,5mm²

    (863657) Cable Obsoletepart,Reinforcedshipcableapprovedbyclassificationsocieties.,4,0mm²,red

    874855 Powercable Nonreinforcedshipcableapprovedbyclassificationsocieties.,2x2,5mm²

    (842092) Cable Obsoletepart,Nonreinforcedshipcableapprovedbyclassificationsocieties.,3x1,5mm²

    (874858) Powercable Obsoletepart,Nonreinforcedshipcableapprovedbyclassificationsocieties.,6,0mm²,black

    (842090) Cable Obsoletepart,Nonreinforcedshipcableapprovedbyclassificationsocieties.,16,0mm²,red

    874861 Powercable Nonreinforcedshipcableapprovedbyclassificationsocieties.,25,0mm²,red

    874862 Powercable Nonreinforcedshipcableapprovedbyclassificationsocieties.,35,0mm²,red

    846639 Electriccable Nonreinforcedshipcableapprovedbyclassificationsocieties.,2x1,5mm²

    874870 Powercable Nonreinforcedshipcableapprovedbyclassificationsocieties.,2x1,5mm²

    846346 Cable Replacedbywiringharness872679andadapter872939(874346) Electriccable Obsoletepart,Reinforcedshipcableapprovedbyclassification

    societies.,RFOU0,6/1kv

    872679 Wiringharness (846346)3 872939 Adapter (846346)4 948211 Cabletie 3x1,5mm²

    949666 Cabletie,withmount.Hole 3x4,0mm²948616 Cabletie 3x6,0mm²862832 Cabletie,steel 4x1,5mm²980881 Cabletie

    5 947827 Clamp 25,4mm6 858283 Tape 4x2,5mm²7 844280 Clip,batterycable+pole 16x1,5mm²8 (844278) Isolation Obsoletepart,Red

    (844279) Isolation Obsoletepart,Black9 954505 Cableterminal,batterycable-pole D=77mmL=280mm

    954506 Cableterminal,batterycable

    +pole

    D=42mmL=170mm

    10 956956 Splice D=102mmL=362mm956958 Splice 1,5-2,5mm²,blue956960 Splice L=61mm

    11 926219 Couplingpiece Black12 944306 Connector Blue13 829200 Protectivecap 0,5-1,0mm²,red14 (1234326) Protectingcasing Obsoletepart,1,5-2,5mm²,blue15 960140 Washer 3-6mm²,yellow16 941269 Plug Max20mm²,12-pole

    821053 Protectingbushing I.D=35mm943920 Plug I.D=40mm

    17 20382270 Diode18 20382270 Diode19 970788 Cableterminal M5x1,1-2,5mm²

    970789 Cableterminal M6x1,1-2,5mm²(970791) Cableterminal Obsoletepart,M10x1,1-2,5mm²

    20 881492 Cableterminal M4x1,1-2,5mm²

    7746880- 30- 1963 26718 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    126/171

    Electrical M aterials

    30

    TAD940GE TAD941GE

    REF PART NO. DESCRIPTION NOTES

    881493 Cableterminal M5x1,1-2,5mm²881508 Cableterminal M6x1,1-2,5mm²881494 Cableterminal M8x1,1-2,5mm²881504 Cableterminal M10x1,1-2,5mm²881506 Cableterminal M4x2,6-6,0mm²

    881495 Cableterminal M5x2,6-6,0mm²881496 Cableterminal M6x2,6-6,0mm²881497 Cableterminal M8x2,6-6,0mm²881498 Cableterminal M10x2,6-6,0mm²940331 Cableterminal M5x6,1-10,0mm²940332 Cableterminal M6x6,1-10,0mm²940333 Cableterminal M8x6,1-10,0mm²

    (940334) Cableterminal Obsoletepart,M10x6,1-10,0mm²881512 Cableterminal M5x10,1-16,0mm²940335 Cableterminal M6x10,1-16,0mm²940336 Cableterminal M8x10,1-16,0mm²940337 Cableterminal M10x10,1-16,0mm²

    21 949587 Cableterminal M10x10mm²22 8140576 Nut M4

    23 865758 Cableterminal I.D=12,5D=23mm24 944485 Cableterminal 6,3xM5x18025 839328 Tab 16,3x6,3x0,826 881491 Cableterminal 6,3x0,75-2,1mm²27 853015 Cableterminal Fortriminstrument.,For853866,Yasaki28 942429 Cableterminal For853866,Yasaki29 3829867 Cableterminal

    3829868 Cableterminal30 970777 Cableterminal31 968377 Housing 2,8x2natural

    968379 Housing 2,8x2gray32 968376 Housing 4,8/2,8x2natural

    968378 Housing 4,8/2,8x2gray33 974313 Cableterminal 2,8x0,8x1,1-2,5mm²34 968401 Housing 2,8x8natural35 968400 Housing 4,8/2,8x8natural36 976256 Housing 2-pole37 967713 Housing 3-pole

    7746880- 30- 1963 26718 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    127/171

    30

    Electrical M aterials

    TAD940GE TAD941GE

    2 3

    65

    87

    41 109

    1211

    13   14

    15   16

    19

    1817

    232120 22

    Upd:2013-04-03 15819 7746880 -30 -1964

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    128/171

    Electrical M aterials

    30

    TAD940GE TAD941GE

    REF PART NO. DESCRIPTION NOTES

    1 973150 Cableterminal 6,3x0,8x1,1-2,5mm²949206 Cableterminal 6,3x0,8x4,0-6,0mm²

    2 948856 Housing 6,3x4natural3 948855 Housing 6,3x4natural4 973117 Cableterminal 6,3x0,8x0,5-1,0mm²

    881487 Cableterminal 6,3x0,8x0,75-2,5mm²881488 Cableterminal 6,3x0,8x4,0-6,0mm²

    5 945830 Housing 6,3x11natural6 945831 Tabhousing 6,3x11natural7 958210 Housing 6,3x2black8 958209 Housing 6,3x2black9 944076 Housing 6,3x8natural

    10 948857 Housing 6,3x8natural11 977184 Housing 6,3x5x4,8/2,8x412 1214948 Housing 6,3x5black13 945469 Housing 6,3x3black14 1578937 Housing 6,3x2natural15 828624 Receptaclehousing 6,3x616 Housing 6,3x1black

    17 949405 Cableterminal 4,8x1,1-2,5mm²18 947848 Housing 4,8x1natural19 944077 Housing 6,3x8natural20 881483 Cableterminal 6,3x0,8x1,1-2,5mm²

    881484 Cableterminal 6,3x0,8x4,0-6,0mm²21 949597 Housing 6,3x1natural

    943511 Housing 6,3x1natural22 881489 Cableterminal 6,3x0,8x1,1-2,523 944221 Housing 6,3x1natural

    7746880- 30- 1964 15819 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    129/171

    30

    Electrical M aterials

    TAD940GE TAD941GE

    3   41   2

    76

    910

    85

    11

    12

    1314

    18

    17

    22

    23

    1916

    24

    212015

    25

    26 27

    2829

    3130

    Upd:2013-04-03 17905 7746880 -30 -1965

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    130/171

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    131/171

    30

    Electrical M aterials

    TAD940GE TAD941GE

    9131

    8   11

    2

    2

    10123

    6

    5

    1415

    4 7

    19   201716

    18

    34

    22

    24

    26 2723

    21

    25

    35

    3629

    3028

    32

    3331

    Upd:2013-04-03 18282 7746880 -30 -4415

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    132/171

    Electrical M aterials

    30

    TAD940GE TAD941GE

    REF PART NO. DESCRIPTION NOTES

    1 846612 Housing 16-pole2 847005 Sealingcollar L=100mmD=20mm3 849959 Cableterminal4 846611 Housing 16-pole5 846615 Sealingring

    6 846647 Block 16-pole7 849958 Cableterminal 1,6x0,5-1,5mm²8 8159013 Housing 4-pole9 Adapter

    10 8155901 Cableterminal11 8155900 Cableseal12 8155899 Sealingplug13 1618737 Switch 7-pole14 853521 Anodekit15 (853498) Anodekit Obsoletepart,3-pole16 873632 Protectingsleeve17 9148263 Housing 42-pole18 970772 Cableseal 1,2-2,1mm²blue

    9148107 Seal 1,4-2,0grey

    25325008 Cableseal 2,2-3mm²white19 9148135 Switch 1,6x0,5-1mm²

    970778 Cableterminal 4,8/2,8x0,5-1mm²970779 Cableterminal 4,8/2,8x1,1-2,5mm²

    20 8142100 Adapter21 977532 Housing 24-poleblack22 977897 Housing 24-poligred23 Seal24 977533 Insulatorretainer25 977539 Cableterminal26 1079234 Seal Brown27 977540 Cableseal Gray28 874146 Cableterminal29 874142 Housing 8-pole30 874144 Wedge Orange31 874145 Wedge Orange32 874143 Housing 8-pole33 874147 Cableterminal34 874271 Resistor,endterminator35 874112 Connectorunit Fromcontrolpaneltoengine.23-pole.,UseCableTerminal87414736 874092 Connectorunit Fromenginetocontrolpanel.23-pole.,UseCableTerminal874146

    7746880- 30- 4415 18282 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    133/171

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    134/171

    Friction Clutch AP214

    41

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 862733 1 Powertake-off AP2142 (846562) 1 Drivering Obsoletepart3 (862582) 2 Disc Obsoletepart4 (846531) 1 Pressureplate Obsoletepart5 (846529) 1 Adjustingplate Obsoletepart

    6 846525 1 Lockspring7 846528 1 Springwasher8 846527 1 Screw9 (846526) 1 Lock Obsoletepart

    10 2 Nut11 2 Screw12 (6603860) 1 Throw-outbearing Obsoletepart13 (846522) 1 Releasesleeve Obsoletepart14 (849982) 1 Adjustingring Obsoletepart15 (846524) 1 Lockpin Obsoletepart16 (846530) 3 Screw Obsoletepart17 (846560) 1 Spacer Obsoletepart18 846561 1 Driveplate19 (846532) 4 Releasearm Obsoletepart

    20 (846537) 8 Link Obsoletepart21 846501 16 Strikerplate22 (846502) 16 Washer Obsoletepart23 846538 8 Pin24 (846559) 8 Strikerplate Obsoletepart25 (846536) 4 Spring Obsoletepart26 846533 4 Pin27 846534 8 Washer28 (846553) 1 Retainer Obsoletepart29 (846555) 1 Key Obsoletepart30 846554 1 Key31 (6603868) 1 Screw Obsoletepart32 (6603869) 1 Lockwasher Obsoletepart33 (846487) 1 Strikerplate Obsoletepart34 (846488) 1 Lubricatinghose Obsoletepart35 846493 1 Lockring36 (846513) 1 Cover Obsoletepart

    36A (846550) 1 Gasket Obsoletepart37 (6603880) 2 Screw Obsoletepart38 (846548) 6 Springwasher Obsoletepart39 (846547) 6 Screw Obsoletepart40 (846546) 1 Bearinghousing Obsoletepart41 (6603865) 1 Lubricatingnipple Obsoletepart42 846497 2 Lubricatingnipple43 (846545) 1 Housing Obsoletepart44 181615 2 Rollerbearing (846552)45 (862779) 1 Shaft Obsoletepart46 (6603865) 1 Lubricatingnipple Obsoletepart47 (846515) 1 Screw Obsoletepart

    48 (846520) 1 Nut Obsoletepart49 846521 1 Lockwasher50 (846557) 1 Lockwasher Obsoletepart51 (846508) 1 Handlever Obsoletepart52 (846509) 1 Screw Obsoletepart53 (6603859) 1 Springwasher Obsoletepart54 (846510) 1 Nut Obsoletepart55 846544 1 Fork56 (6603858) 2 Screw Obsoletepart57 (6603859) 2 Springwasher Obsoletepart58 6603896 1 Shaft59 (6603893) 2 Key Obsoletepart

    7746880- 41- 134 6077 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    135/171

    41

    Coupling

    TAD940GE TAD941GE

    21

    35

    4

    Upd:2013-04-03 20179 7746880 -41 -6942

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    136/171

    Coupling

    41

    TAD940GE TAD941GE

    REF PART NO. Q TY DESCRIPTION SEE SEC. NOTES

    1 (3841933) 1 Powertake-off PTO14,Obsoletepart

    890862733 1 Powertake-off  

    134(3841934) 1 Powertake-off Obsoletepart

    93142 984755 12 Flangescrew M10x40mm3 984815 8 Flangescrew M12x30mm4 984482 1 Ballbearing5 940280 8 Springwasher

    7746880- 41- 6942 20179 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    137/171

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    138/171

    Clutch AP314 Com ponents

    41

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 (3841933) 1 Powertake-off ReplacedbyPT143no3841933.,AP314,ratio1:1,Obsoletepart(3841933) 1 Powertake-off Obsoletepart

    2 (847729) 1 Drivering Obsoletepart3 (862582) 3 Disc Obsoletepart4 (846531) 1 Pressureplate Obsoletepart

    5 (846560) 2 Spacer Obsoletepart6 846525 1 Lockspring7 846528 1 Springwasher8 846527 1 Screw9 1 Lock

    10 847725 1 Sleeve11 (847724) 1 Bearinghousing Obsoletepart12 (847723) 1 Bearing Obsoletepart13 847726 1 Retainer

    13A 847728 1 Strikerplate13B 847727 1 Strikerplate14 (849982) 1 Adjustingring Obsoletepart15 (846506) 1 Lockscrew Obsoletepart16 (846530) 3 Screw Obsoletepart

    17 (846529) 2 Adjustingplate Obsoletepart18 846561 1 Driveplate19 (846532) 4 Releasearm Obsoletepart20 (846537) 8 Link Obsoletepart21 846501 16 Strikerplate Replacedby1eapin865059,2easplitpinand2eawasher865052.22 (846502) 16 Washer Obsoletepart23 846538 8 Pin Replacedby1eapin865059,2easplitpinand2eawasher865052.24 8 Strikerplate25 (846536) 4 Spring Obsoletepart26 846533 4 Pin Replacedby1eapin865056,2easplitpin865057and2eawasher846534.27 846534 8 Washer28 (846553) 1 Retainer Obsoletepart29 847735 1 Key30 (863021) 1 Key Obsoletepart31 (847737) 1 Screw Obsoletepart32 941907 1 Springwasher33 (846487) 1 Strikerplate Obsoletepart34 (846488) 1 Lubricatinghose Obsoletepart35 846493 1 Lockring36 1 Lock

    36A 1 Gasket37 2 Screw38 6 Washer39 (847730) 6 Screw Obsoletepart40 (847731) 1 Bearinghousing Obsoletepart41 1 Lubricatingnipple42 846497 2 Lubricatingnipple43 1 Housing44 183704 2 Rollerbearing (847732)

    44A (847736) 1 Lockring Obsoletepart45 (863015) 1 Shaft Obsoletepart46 1 Lubricatingnipple47 1 Screw48 (847733) 1 Nut Obsoletepart49 847734 1 Lockwasher50 (846557) 1 Lockwasher Obsoletepart51 (846508) 1 Handlever Obsoletepart52 1 Screw53 1 Washer54 (846510) 1 Nut Obsoletepart55 (847916) 1 Fork Obsoletepart56 2 Bolt57 2 Washer

    58 6603896 1 Shaft59 (6603893) 2 Key Obsoletepart

    7746880- 41- 890 16100 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    139/171

    41

    Power Take off PT142 Details

    TAD940GE TAD941GE

    1

    3

    2

    2

    2

    5

    5

    47

    8

    8

    10

    9

    612

    1211

    Upd:2013-04-03 22989 7746880 -41 -9314

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    140/171

    Power Take off PT142 Details

    41

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 (3841934) 1 Powertake-off Obsoletepart2 (3842216) 3 Driveplate Obsoletepart3 (3843075) 1 Hub Obsoletepart4 (3842219) 1 Plate Obsoletepart5 (3842217) 2 Spacer Obsoletepart

    6 (3842252) 1 Slidingsleeve Obsoletepart7 (3842232) 4 Intermediatelever Obsoletepart8 (3842235) 8 Link Obsoletepart9 (3842234) 8 Pin Obsoletepart

    10 (3842220) 4 Pin Obsoletepart11 (3843079) 1 Slidingsleeve Obsoletepart12 3883458 2 Rollerbearing

    7746880- 41- 9314 22989 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    141/171

    90

    Air Filter for Air Com pressor

    TAD940GE TAD941GE

    Upd:2013-04-03 18270 7746880 -90 -4748

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    142/171

    Air Filter for Air Com pressor

    90

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 1094583 1 Bracket2 8152010 1 Airfilter3 967553 X Hose L=1000mm4 994559 2 Hoseclamp

    7746880- 90- 4748 18270 Upd:2013-04-03

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    143/171

    90

    Air Com pressor W abco 704

    TAD940GE TAD941GE

    19 20

    18

    18

    9

    9

    9

    9

    7

    11

    86

    312   102

    14

    14

    1

    517

    15

    4

    16

    13

    Upd:2013-04-03 20116 7746880 -90 -6873

    TAD940GE TAD941GE

  • 8/19/2019 TAD940GE, TAD941GE Manual VOLVO

    144/171

    Air Compressor Wabco 704

    90

    TAD940GE TAD941GE

    REF PART NO. QTY DESCRIPTION NOTES

    1 3803658 1 Compressor,exch2 1 Nut3 3161258 1 Gear4 979230 3 Flangenut5 953104 3 Stud

    6 21339891 1 Hose L=775mm7 21339891