tank design guide

Upload: faisnur-abd-kadir

Post on 07-Apr-2018

237 views

Category:

Documents


1 download

TRANSCRIPT

  • 8/6/2019 Tank Design Guide

    1/14

    Tank Design Guide

    When you order a tank we ask that you fax us a drawing of the tank with the fittinglocations marked on the drawing. When you make a drawing for us, please take careto make your drawing accurate and easy for us to interpret. Please follow the

    guidelines below.

    Discharge Fittings (waste)

    We use dip tubes for discharge, they can be located on the top side or the top of avertical side. Dip tubes are 1.5" female pipe thread and will accept straight or 90 -degree pipe to hose adapters. Dip tubes extend down to the bottom of the tank. Youwill need 4.5" of clearance from the sidewall of the tank for our standard fittings and2.75" for our low profile fittings.

    Inlet and Vent fittings

    Inlet and vent fittings can be located on the top or the top of a vertical side of thetank. The inlet fitting is 1.5" female pipe thread and the vent can be .5" or .75" femalepipe thread. The inlet fitting requires 4.5" of clearance from the sidewall of the tankfor a 90-degree fitting. Vent fittings require 2" of clearance for .5" 90 degree fittingsand 2.25" of clearance for .75" fittings off the sidewall of the tank.

    Suction Fittings (water tanks)

    Suction fittings can be at the bottom of the tank or the bottom of a sidewall of thetank. Suction fittings can be .5", .75", or 1".

    How to mark the Drawing

    y Download and print the tank diagram.y Use solid lines for visible fittings and use dotted lines for "blind side" fittings.

    Identify each fitting - by size, (.5" or 1.5" etc.), function, (inlet, diptube, suction orvent.) and location (visible or blindside on the drawing, not after the tank is installed)Use the example below for a reference. Show each fitting on at least two views onthe drawing.

  • 8/6/2019 Tank Design Guide

    2/14

    Fiberglass Underground Water Tank

    Accessories

    1

    Fiberglass manway extensions for 3 foot standard bury

    depth

    y Standard inside diameters are: 20" - 24" - 30"

    y Stainless steel hardware and gaskets included

    y Specify bury depth if other than 36 inches

    y Slip-In poly plug covers available for manhole or grade box applications

  • 8/6/2019 Tank Design Guide

    3/14

    2

    4 inch I.D. cam-lock inspection hatch for bolted FRP

    covers

    y Cast aluminum with brass closure arms for padlock

    y Includes NPT female fitting on manway cover

    y Used to visually check level without removing cover bolts

    y May be used for refilling at 50 PSI maximum pressure

    3

    30 inch I.D. fiberglass manway with easy access hingedcover

    y Available only on 30" ID size

    y Hinged overlapping "shoe box" style cover conforms to AWWA potable standards

    y Includes stainless hardware and manway gasket

    y Hinged cover flanges have holes for a padlock (by others)

    y Specify bury depth if other than 36 inches

    y Less secure than bolted design against forced entry by vandals

    4

    48 inch I.D. weather tight manway enclosure vault for

    36 inch bury depth

    y Overlapping domed dust cover with 2 stainless

    handles

    y Chain set and lock are not included (by others if needed)

    y 20 inch ID internal manway recommended for space

    y Manway may be centered or offset inside enclosure to make room for tank fittings

    y Some field assembly requiredy Specify bury depth if other than 36 inches

  • 8/6/2019 Tank Design Guide

    4/14

    5

    24 and 30 inch O.D. ring collar for low cost plastic

    culvert riser pipe

    y Plastic corrugated culvert pipe riser not included

    (by others)

    y Cover at grade not included

    y Not considered water tight

    y Commonly used on septic tanks and rain collection tanks

    y Fiberglass pipe risers and plug covers are available if requested

    y Use locking grade box #7 for security

    y Field assembly required

    6

    Fiberglass tank ladders with mounting brackets installed

    y StandardOSHA designs

    y Stainless steel hardware

    y Shipped loose and must be field assembled inside tank

    y Specify NSF potable water use when appropriate

    7

    Locking steel grade box with aluminum cover for

    security

    y Aluminum treadbrite cover is not rated for automobile traffic

    y Drop handle and flange holes for a padlock (by others)

    y Specify internal bolted or poly plug cover as needed

    y Shop iron oxide primer finish supplied on steel frame

    y

    Often used in public areasy Available with 26", 32", or 36" square internal opening

  • 8/6/2019 Tank Design Guide

    5/14

    8

    20" x 30" polyethylene manway extension for 36 inch standard

    bury depth below grade

    y Gray color, UV resistant

    y Overlapping hinged cover with dust seal and padlock hasp

    y Easy access with ample knee and shoulder room

    y Tank entry opening 20" ID

    y Upper portion inside diameter 30 inches at hinged cover

    y Includes internal safety cover at tank entry point

    9

    20 inch I.D. segmented spool type polyethylene manway

    extension

    y Each flanged section is 18 inches tall - face to face

    y Stack and bolt as needed

    y Includes one gasket and stainless bolt kit per section

    y Grey color, UV resistant

    y Specify bolted or plug cover

    y Can UPS ship individually

    10

    Not available

    y This item is not available at this time

    11

    4", 6", & 8 inch PVC vent heads

    y Stainless steel insect screen inside (8 mesh standard)

    y Slotted external poly guard

    y Includes NPT female tank fitting and PVC adapter

  • 8/6/2019 Tank Design Guide

    6/14

    y PV

    riser pipe by others as nee e for proper height

    1

    Not availabl

    This accessory is not available at this time.

    13

    Not availabl

    This accessory is not available at this time.

    14

    Hi

    waterlevelcontrol

    y Prevents riser "free

    e-off" from overfilling tank above fulllevel

    y Divertse

    cess water slowly into backfill material

    y Includescheck valve & filters

    y Includes NPT2" female tank fitting

    y Do not use when tank isconnected to a well or city water linesupply

    y For truck water delivery only

    y Often used on Fire isterns

    1

    4, 6, & 8 inc

    over

    low assemblies

    y Divertse cess water to remote daylight discharge area

    y Includesswing check valve and heavy metal rodent guard

    y IncludesPV

    stub pipe and hump hose rubber fle

    connector at tank

    y PV

    piping run by others

  • 8/6/2019 Tank Design Guide

    7/14

    16

    6 inch NST- Male dry fire hydrant for suction water supplies

    y Aluminum NFPA construction with metal cap and chain

    lanyard

    y Removable strainer plate

    y 45, 90, or straight PVC fitting choice below head

    y NFPA anti-vortex plate and 6 inch internal draw pipe-factory installed

    y Also includes 6 inch female NPT tank fitting, PVC adapter, and PVC elbow

    y PVC riser pipe by others

    y Female swivel and Storz hydrant heads also available

    y Some field assembly required

    17

    Siamese refill 2.5" X 2.5" NST with clappered female swivels

    y Brass NFPA construction

    y Includes top and bottom adapters for PVC riser pipe

    y Includes 4" NPT tank fitting

    y Refill pressure 50 PSI max.

    y

    PVC riser pipe by othersy Some field assembly required

    18

    4 inch through 12 inch flanged fittings with gussets

    y May be installed anywhere on tank heads or shell

    y

    Standard ANSI 150# flat flange face and bolt patterny Gasket and bolts by others

    y Available in standard pipe sizes through 12 inch

    y Tangential shell placement at additional cost

    y Consider using flexible pipeline couplings at all tank fittings

  • 8/6/2019 Tank Design Guide

    8/14

    19

    Anti-vortex blades in bottom suction fittings

    y Used on any outlet line feeding a pump or fire hydranty Decreases water swirl to improve flow rate when tank nears

    empty

    y Available on flanged or threaded fittings of all sizes

    20

    NPT tapered fiberglass female pipe thread full and half couplings

    y May be installed anywhere on tank heads or shell

    y Available in standard pipe sizes through 8 inch

    y Use full couplings when threads are required both inside and outside the tank

    21

    4 inch through 16 inch PVC stub pipe bonded through

    tank head or shell

    y May be installed anywhere on tank heads or shell

    y Tangential placement at additional cost

    y Connection point for piping both inside or outside tank

    y Consider using flexible pipeline couplings at all tank fittings

    y Suitable for connection with a rubber ring mechanical joint (MJ) or compression

    fitting

    22

    Rubber flex member for flanged fiberglass fitting

    applications

    y Mates up with standard 150# ANSI flange and bolt pattern

    y Includes one gasket & stud kit for tank side of coupling only

    y Includes poly protective wrap

  • 8/6/2019 Tank Design Guide

    9/14

    y Rated at 75 PSI working pressure

    y Available in standard pipe flange sizes through 12 inch

    y Not NSF listed but suitable for potable water applications

    23

    Stainless flex members with male tapered pipe threads for pressure inlet and

    pumped discharge

    y Heavy clear vinyl jacket or stainless steel braid

    y Includes 1 reinforced PVC schedule 80 pipe adapter

    y Vinyl jacket version rated at 25 psi, allows maximum flexibility

    y Braided jacket version rated at 75 psi, but is less flexible

    24

    4, 6, & 8 inch Hump Hose low pressure flex couplers for PVC

    stub pipe connections

    y Rated for 25 psi working pressure

    y Fits schedule 40 PVC pipe

    y Connects to tank stub pipe

    y Stainless clamps includedy Often used on wastewater treatment tanks, overflow connections, and rainwater

    collection inlet lines

    y Install at or above full tank water level

    y Not for use in bottom of tank discharge flex applications

    25

    Darco brand Maxi-Flex coupler for lowpressure applications

    y Stainless body with PVC ends

    y Far more flexible in all directions than traditional rubber types

    y Suitable for seismic areas and expansive clay soils

    y Commonly use as a discharge flex on Fire Service tanks

    y Available with PVC flanges or socket ends

    y Different configurations and PVC adapters are available

  • 8/6/2019 Tank Design Guide

    10/14

    y Rated at 25 PSI working pressure only when buried below grade

    y Price varies with fitting ends and adapters required

    26

    Submerged water inlet filter

    y Manway mount on brass 1 inch pitless adapter

    y Uses universal filter cartridges

    y Easily removed for filter change

    y Includes 1" feed line stainless flex member and PVC adapter

    y Includes adjustable bypass pressure relief valve

    y Must be field installed

    y Requires hole saw and grinder work on site

    y Installation must comply with local plumbing codes

    27

    Float valve water inlet control

    y Manway mount on brass 1 inch pitless adapter

    y Adjustable float arm for proper air space at top of tank

    y Brass piping and backflow check valve includedy Includes 1" feed line stainless flex member and PVC pipe adapter

    y Field assembly and piping required

    y Requires hole saw and grinder work on site

    y Installation must comply with local plumbing codes

    28

    Pump mounting platform bonded to tank floor

    y 24" x 24" flat fiberglass surface

    y Raised 6" above floor for bolt access below platform

    y Rated for 250 pound maximum pump weight

    y Field drill to mount equipment

    y Shield tank wall when drilling downward through platform

  • 8/6/2019 Tank Design Guide

    11/14

    29

    Water level gauge - mechanically float actuated

    y Requires no electric powery Metal guage body with weather proof clear viewing

    lens

    y Reads to 108 inches maximum water depth

    y Includes NPT female tank fitting

    y Must be field assembled and calibrated by the installer

    30

    1 & 2 inch brass pitless adapters

    y Brass female pipe thread connections

    y Rated at 75 PSI working pressure

    y Includes braided stainless flex member & PVC pipe adapter

    y Often used with submersible pumps or equipment

    y Lift up slider to easily withdraw pump or equipment for service

    y Field installation requires hole saw and grinder work on site

    31

    Darco submersible bottom suction high pressure pump

    y 120 VAC - 1/2 HP - 50 PSI - 20 GPM nominal discharge capacity

    y Plugged port for optional pressure relief valve

    y For household water supply use or low volume irrigation

    y Assembly mounts on 1 inch pitless adapter in manway

    y Lift up to easily remove pump

    y Includes 1" ss flex member

    y

    Installation requires hole saw and grinder work on sitey Use float tree and level control float switch kits as needed

    y Installation must comply with local plumbing codes

  • 8/6/2019 Tank Design Guide

    12/14

    32

    PVC float tree and level control float switch kits

    y Sliding adjustable float position designy Includes 2 mounts with stainless steel hardware

    y Used to control pumping functions - up or down

    y Includes one 3 wire, 12 amp (non mercury) SP/DT switch

    y 1" PVC drop pipe by others

    y Installation must comply with local electrical codes

    y Additional switch kits available

    33

    Alarm panel for high level or low level water volume alert

    y 120 VAC power required

    y Sealed box mounts on post by tank or inside building

    y Flashing red light and buzzer

    y Alarm silence switch on outside surface of panel

    y Includes one float tree and one universal float switch

    y Field assembly required

    34

    Fiberglass "half round" deadman forms for on-site

    pouring

    y 12 feet long / may be sawed down for shorter

    applications

    y Ships along side tank on trailer

    y Reuseable if oiled before pouring concrete

    y

    F

    ollow Darco deadman size and rebar location details in manualy Must be fully supported with compacted soil before pouring

    y Use split cardboard caisson tubes when deadmen must be poured before tank

    delivery

  • 8/6/2019 Tank Design Guide

    13/14

    35

    Anchor strap and cable kits

    y Each kit contains 1 fiberglass strap with forged steeleyes or hooks at both ends

    y Includes 2 Darco ratcheting strap tensioning tools (per tank)

    y Includes 2 galvanized " steel connection cables and 6 clamps per strap assembly

    y No turnbuckles are required

    y Stainless cable and fabric straps are available upon request

    36

    Bonded 24" dia. bottom sump

    y One piece - molded into tank

    y 24" in diameter x 12" deep

    y Suitable to locate submersible pumps up to 150 pounds

    y Allows complete tank volume discharge through suction pipe

    y Can incorporate an anti-vortex plate for NFPA suction hydrant compliance when

    needed

    y Anti-vortex plate not included

    37

    Bolt-on 24" diameter bottom sump

    y Allows complete tank volume water usage

    y Often used for submersible or vertical turbine pumps

    y Bolted design with 32" total depth below bottom of tank

    y 24" inside diameter with tapered lower section

    Pri u j t t gWritt qu t red f rt irt (30) days ly.

    Backt p

  • 8/6/2019 Tank Design Guide

    14/14

    fi erglass tanks |p lyet ylene tanks |p lyet yleneaccessories

    Darco Incorporated || 980 Darco Drive || P.O. Box 779

    Bennett, CO 80102 ||

    [email protected] or use our e-mail contact form

    2000 to present .::. Darco Incorporated .::. all rights reserved .::. site by PrairieSkiesTech