torrefaction - eskom · 125.21-million tons of coal 224 785 gwh of electricity ... loesche silo...

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DNV GL © 2013 March 19th, 2014 SAFER, SMARTER, GREENER DNV GL © 2013 POWERGEN AFRICA March 19th, 2014 Mark Beekes, Matshela Koko ENERGY Torrefaction 1 A feasible solution for South African co-firing options

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Page 1: Torrefaction - Eskom · 125.21-million tons of coal 224 785 GWh of electricity ... loesche silo storage is preferred above open storage to avoid dust problems mill performance is

DNV GL © 2013 March 19th, 2014 SAFER, SMARTER, GREENER DNV GL © 2013 POWERGEN AFRICA

March 19th, 2014

Mark Beekes, Matshela Koko

ENERGY

Torrefaction

1

A feasible solution for South African co-firing options

Page 2: Torrefaction - Eskom · 125.21-million tons of coal 224 785 GWh of electricity ... loesche silo storage is preferred above open storage to avoid dust problems mill performance is

DNV GL © 2013 March 19th, 2014

Contents

Background

Levelized cost of co-firing options

Fuel specification of torrefied biomass

Impact of co-firing of torrefied biomass on plant operations

Selection and risk assessment of torrefaction technology

Next steps

2

Page 3: Torrefaction - Eskom · 125.21-million tons of coal 224 785 GWh of electricity ... loesche silo storage is preferred above open storage to avoid dust problems mill performance is

DNV GL © 2013 March 19th, 2014

Background

Zuma speaks of 'greening SA economy' at COP17

reducing its absolute emissions by 10% by 2025

2011/2012, Eskom

231.9-million tons of carbon dioxide emissions

125.21-million tons of coal

224 785 GWh of electricity

Co-firing

Estimated potential to displace about 10% of coal

20 million tons of biomass

First step: Arnot power station -> torrefied biomass

130,000 tonnes of raw biomass -> 60,000 tonnes torrefied pellets

3

Arnot Power Station, Eskom

Page 4: Torrefaction - Eskom · 125.21-million tons of coal 224 785 GWh of electricity ... loesche silo storage is preferred above open storage to avoid dust problems mill performance is

DNV GL © 2013 March 19th, 2014

Levelized cost of co-firing options

Coal to biomass cost recovery gap

4

755706

633610

0

100

200

300

400

500

600

700

800

900

white pellets

(co-milling)

white pellets

(hammer milling)

black pellets

(silos)

black pellets

(no silos)

Cost

rec

over

y g

ap (

ZA

R/M

Wh g

reen

)

Page 5: Torrefaction - Eskom · 125.21-million tons of coal 224 785 GWh of electricity ... loesche silo storage is preferred above open storage to avoid dust problems mill performance is

DNV GL © 2013 March 19th, 2014

Biomass and fuel specification

Biomass analysis

5

1) New draft

Parameter Unit Range Method Alternative

standard

Moisture wt% <10% for pellets ISO 589 Method B 1) EN 14774

Calorific value MJ/kg Wood pellet 16-18 ISO 1928 1) EN14918

Ash % Max 3% ISO 1171 (5500C) 1) EN14775

Volatile matter % EN 15148

Hydrogen % 1) EN 15104

Carbon % 1) EN 15104

Nitrogen % Max. 1 1) EN 15104

Sulphur % Max. 0,05 ISO 351 EN 15289

Heavy metals mg/kg EN 15297

Ash melting DT 0C Min. 1100 CEN/TS 15370-1

Page 6: Torrefaction - Eskom · 125.21-million tons of coal 224 785 GWh of electricity ... loesche silo storage is preferred above open storage to avoid dust problems mill performance is

DNV GL © 2013 March 19th, 2014

Torrefied biomass specification

Torrefied biomass specification

6

Parameter Unit Range Comments

Calorific value MJ/kg 20 - 24

Ash % 2-5%

Bulk density (pellets) kg/m3 650 - 800 As high as possible

Bulk density (briquettes) % 500 - 650 Small briquettes

Fixed carbon % 22-35

Page 7: Torrefaction - Eskom · 125.21-million tons of coal 224 785 GWh of electricity ... loesche silo storage is preferred above open storage to avoid dust problems mill performance is

DNV GL © 2013 March 19th, 2014

Biomass and fuel specification

Sample preparation according to

– CEN 14780,

– CEN 14418

– NTA 8202

No standards for torrefied biomass yet

– not expected before 2015

– torrefaction technology/conditions dependent

First Round Robin for torrefied biomass performed

7

Left-overs at Safcol plantations

Page 8: Torrefaction - Eskom · 125.21-million tons of coal 224 785 GWh of electricity ... loesche silo storage is preferred above open storage to avoid dust problems mill performance is

DNV GL © 2013 March 19th, 2014

Operational study torrefied biomass firing at Arnot Power Station

Summary of conclusions: - 10% co-firing: effects on unit minor

- 20, 30% co-firing: attention required

8

Storage Handling Performance

source: steel-silos

source: loesche

silo storage is preferred above open storage to avoid dust problems

mill performance is critical item: • by increased power

consumption • particle size • temperature of

primary air

• unit efficiency: flue gas temperature and burnout require attention

• slight derate may be possible

Page 9: Torrefaction - Eskom · 125.21-million tons of coal 224 785 GWh of electricity ... loesche silo storage is preferred above open storage to avoid dust problems mill performance is

DNV GL © 2013 March 19th, 2014

Selection and risk assessment of torrefaction technology

Developer G

Developer E

Developer D

9

Gross list First selection Site visits Second

selection

> 30 developers Andritz

Areva

Earth Care Products

Horizon Bioenergy

New Biomass

Energy

Topell Energy BV

TSI

Wyssmont

Frohnleiten, AT

Paris, FR

Independence, USA

Steenwijk, NL

Quitman, USA

Duiven, NL

Seattle, USA

Fort Lee, USA

Page 10: Torrefaction - Eskom · 125.21-million tons of coal 224 785 GWh of electricity ... loesche silo storage is preferred above open storage to avoid dust problems mill performance is

DNV GL © 2013 March 19th, 2014

Selection and risk assessment of torrefaction technology

Scoring graph

10

Source: Eurosport/Reuters

Page 11: Torrefaction - Eskom · 125.21-million tons of coal 224 785 GWh of electricity ... loesche silo storage is preferred above open storage to avoid dust problems mill performance is

DNV GL © 2013 March 19th, 2014

Next steps

Torrefaction trial with South African wood species

Storage tests

Basic and detailed engineering of a torrefaction plant

Construction (60.000 – 100.000 t/y plant)

Co-firing test + commercial co-firing

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Page 12: Torrefaction - Eskom · 125.21-million tons of coal 224 785 GWh of electricity ... loesche silo storage is preferred above open storage to avoid dust problems mill performance is

DNV GL © 2013 March 19th, 2014

SAFER, SMARTER, GREENER

www.dnvgl.com

Thank you for your attention Please, visit us at Booth A06

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Dr Mark Beekes

[email protected]

Tel. +31 26 356 2705

Dr Matshela Koko

[email protected]

Tel. +27 11 800 6467

Page 13: Torrefaction - Eskom · 125.21-million tons of coal 224 785 GWh of electricity ... loesche silo storage is preferred above open storage to avoid dust problems mill performance is

DNV GL © 2013 March 19th, 2014

Disclamer

This presentation or parts of it may not be copied or otherwise multiplied without

written permission of Eskom SOC Limited

All estimates and opinions included in this report constitute our judgements as of

the date of this report. However, no guarantees for correctness and/or

completeness can be given, and Eskom does not accept any liability for possible

damages resulting from usage of the data in this report.

All information in this report is intellectual property of Eskom and/ or third parties

and may only be re-published after express written permission

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